EP0892212B1 - Buse de pulvérisation par pression - Google Patents

Buse de pulvérisation par pression Download PDF

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Publication number
EP0892212B1
EP0892212B1 EP98810650A EP98810650A EP0892212B1 EP 0892212 B1 EP0892212 B1 EP 0892212B1 EP 98810650 A EP98810650 A EP 98810650A EP 98810650 A EP98810650 A EP 98810650A EP 0892212 B1 EP0892212 B1 EP 0892212B1
Authority
EP
European Patent Office
Prior art keywords
nozzle
bore
liquid
outlet bore
nozzle outlet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP98810650A
Other languages
German (de)
English (en)
Other versions
EP0892212A3 (fr
EP0892212A2 (fr
Inventor
Klaus Dr. Döbbeling
Christian Dr. Steinbach
Martin Dr. Valk
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
General Electric Switzerland GmbH
Original Assignee
Alstom Schweiz AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Alstom Schweiz AG filed Critical Alstom Schweiz AG
Publication of EP0892212A2 publication Critical patent/EP0892212A2/fr
Publication of EP0892212A3 publication Critical patent/EP0892212A3/fr
Application granted granted Critical
Publication of EP0892212B1 publication Critical patent/EP0892212B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B1/00Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
    • B05B1/34Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to influence the nature of flow of the liquid or other fluent material, e.g. to produce swirl
    • B05B1/3405Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to influence the nature of flow of the liquid or other fluent material, e.g. to produce swirl to produce swirl
    • B05B1/341Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to influence the nature of flow of the liquid or other fluent material, e.g. to produce swirl to produce swirl before discharging the liquid or other fluent material, e.g. in a swirl chamber upstream the spray outlet
    • B05B1/3478Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to influence the nature of flow of the liquid or other fluent material, e.g. to produce swirl to produce swirl before discharging the liquid or other fluent material, e.g. in a swirl chamber upstream the spray outlet the liquid flowing at least two different courses before reaching the swirl chamber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B1/00Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
    • B05B1/34Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to influence the nature of flow of the liquid or other fluent material, e.g. to produce swirl
    • B05B1/3405Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to influence the nature of flow of the liquid or other fluent material, e.g. to produce swirl to produce swirl
    • B05B1/341Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to influence the nature of flow of the liquid or other fluent material, e.g. to produce swirl to produce swirl before discharging the liquid or other fluent material, e.g. in a swirl chamber upstream the spray outlet
    • B05B1/3421Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to influence the nature of flow of the liquid or other fluent material, e.g. to produce swirl to produce swirl before discharging the liquid or other fluent material, e.g. in a swirl chamber upstream the spray outlet with channels emerging substantially tangentially in the swirl chamber
    • B05B1/3431Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to influence the nature of flow of the liquid or other fluent material, e.g. to produce swirl to produce swirl before discharging the liquid or other fluent material, e.g. in a swirl chamber upstream the spray outlet with channels emerging substantially tangentially in the swirl chamber the channels being formed at the interface of cooperating elements, e.g. by means of grooves
    • B05B1/3442Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to influence the nature of flow of the liquid or other fluent material, e.g. to produce swirl to produce swirl before discharging the liquid or other fluent material, e.g. in a swirl chamber upstream the spray outlet with channels emerging substantially tangentially in the swirl chamber the channels being formed at the interface of cooperating elements, e.g. by means of grooves the interface being a cone having the same axis as the outlet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/02Spray pistols; Apparatus for discharge
    • B05B7/04Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge
    • B05B7/0408Spray pistols; Apparatus for discharge with arrangements for mixing liquids or other fluent materials before discharge with arrangements for mixing two or more liquids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/02Spray pistols; Apparatus for discharge
    • B05B7/10Spray pistols; Apparatus for discharge producing a swirling discharge
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D11/00Burners using a direct spraying action of liquid droplets or vaporised liquid into the combustion space
    • F23D11/36Details
    • F23D11/38Nozzles; Cleaning devices therefor
    • F23D11/383Nozzles; Cleaning devices therefor with swirl means

Definitions

  • the invention relates to the field of combustion technology. It affects a pressure atomizing nozzle, comprising a nozzle body with a mixing chamber, which is connected to an outside space via a nozzle bore.
  • the nozzle body has a first feed channel for a liquid to be atomized through which said liquid is under pressure and swirl-free Chamber can be fed. At least one opens into the chamber of the nozzle body another supply channel for part of the liquid to be atomized or for one second liquid to be atomized, through which said part of the liquid or the second liquid can be supplied under pressure and with swirl.
  • the feed hole of the first feed channel lies with the Nozzle outlet bore on one axis.
  • Such Nozzle is known for example from GB 2 001 262.
  • Atomizer burners are known in which the oil which is burned mechanically finely distributed. It is divided into fine droplets of approx. 10 to 400 ⁇ m Disassembled diameter (oil mist), which is mixed with the combustion air in evaporate and burn the flame.
  • oil mist Disassembled diameter
  • pressure atomizers see Lueger Lexicon dertechnik, Manual Verlags-Anstalt Stuttgart, 1965, volume 7, p.600
  • the oil is supplied to an atomizing nozzle under high pressure by an oil pump.
  • the oil passes into an essentially tangential slot Swirl chamber and leaves the nozzle via a nozzle bore. This ensures that the oil particles have two motion components, one axial and one radial, preserved.
  • the one emerging from the nozzle bore as a rotating hollow cylinder Oil film expands to a hollow cone due to centrifugal force Edges vibrate unstably and tear into small oil droplets.
  • the atomized oil forms a cone with a more or less large opening angle.
  • Swirl nozzles pressure atomizers
  • air-assisted atomizers of the known types with a pressure up to approx. 100 bar are hardly suitable because they do not allow small spreading angle, the atomization quality is restricted and the impulse of the drop spray is low.
  • swirl-stabilized burners e.g. double-cone type burners
  • the flame stabilization is achieved with the help of a swirl flow Area between the swirl generator and the recirculation area, which through The swirl flow bursts open for mixing and evaporation of liquid fuel.
  • the fuel is atomized into the flow, which is what easiest to do with a pressure atomizing nozzle.
  • droplets exposed to a swirl flow field can cause one The droplets are thrown out due to the centrifugal forces (cyclone effect). Wetting the swirl generator or the mixing tube walls would have Consequence that the mixture deteriorates and that there is a risk of flashback along the walls and the appearance of deposits due to Fuel decomposition occurs.
  • An improvement is with the high pressure atomizing nozzle known from EP 0 496 016 B1 to reach.
  • This consists of a nozzle body in which a turbulence chamber is formed which has at least one nozzle bore communicates with an outside space, and which have at least one Has feed channel for the liquid to be atomized under pressure. It is characterized in that the cross-sectional area of the turbulence chamber opening feed channel is larger by a factor of 2 to 10 than that Cross-sectional area of the nozzle bore.
  • the aim is to if possible over the entire load range of the gas turbine (approx. 10% to 120% Mass flow based on nominal load conditions) a drop spray generate a stable, low-emission combustion throughout the area in a given air flow field.
  • the invention tries to avoid all of these disadvantages.
  • a Methods for effective operation of this pressure atomizing nozzle are proposed become.
  • a pressure atomizing nozzle comprising a Nozzle body, in which a mixing chamber is formed, which has a Nozzle outlet bore communicates with an outside space and a first one Feed channel with a feed hole for a liquid to be atomized through which said liquid can be supplied without swirl and under pressure, wherein at least one additional supply channel for part of the to the chamber atomizing liquid or for a second liquid to be atomized, through which said part of the liquid or the second liquid under Pressure and swirl can be fed, the feed bore of the first feed channel lies on one axis with the nozzle outlet bore, thereby achieved that the outlet-side diameter of the nozzle outlet bore is at most so is as large as the diameter of the feed bore and the length of the nozzle outlet bore at least 2 to a maximum of 10 times the outlet side Diameter of the nozzle outlet bore.
  • the advantages of the invention include that it enables the possibility is given, the spray angle of the nozzle to an extremely small angle, i.e. up to a full jet without reducing disturbing turbulence. So that will the peculiarities of the swirl flow field of a swirl-stabilized burner Taken into account. On the other hand, the operation of a conventional one atomizing pressure atomizer nozzle can be maintained. Between these Extreme is a sliding control, the setting of all operating conditions, i.e. Spray angles and degrees of atomization possible.
  • the pressure atomizer nozzle has an outlet side Has diameter of the nozzle outlet bore, which is smaller than that Diameter of the feed hole, in particular it should be approximately 0.7 times the Diameter of the feed hole. This will make a bigger part of the total pressure drop across the outlet opening, resulting in a high Stability of the full jet leads.
  • an embodiment variant is advantageous in which the nozzle outlet bore is arranged in the cover of a first tube, in which a second tube smaller outer diameter is used, up to the said lid is sufficient, and at least one slot in the cover-side end of the second tube is provided, which is made tangential and forms a swirl channel and which is the annulus between the first and second tubes with the chamber connects from which the nozzle outlet bore leads into the outside space, the chamber being essentially through the lid, the inner walls of the second Pipe and a filler in the second pipe is limited, and the feed hole arranged in the filler on the same axis as the nozzle outlet bore is.
  • This nozzle is characterized by a simple design.
  • a pressure atomizing nozzle according to the invention is advantageously used, whose nozzle outlet bore is constant over its entire length Has cross-sectional area. This is very easy to manufacture.
  • the nozzle outlet bore over their entire length in the direction of flow has a continuously decreasing cross-sectional area, so as a result of the converging Partly advantageous in the swirl stage, a uniform acceleration of the liquid to be atomized.
  • the friction losses are less than in a variant in which a nozzle with a constant cross section of the Nozzle outlet bore is provided.
  • the pressure atomizing nozzle according to the invention has a Nozzle outlet bore, which has an inlet radius at its inlet end has at least as large as the radius of the mixing chamber. This prevents the flow from detaching at the inlet into the outlet bore and thereby loss of flow or at high speeds possible cavitation prevented.
  • FIGS. 1 to 3 show a first embodiment of the invention, with Fig. 1 the Pressure atomizer nozzle in a partial longitudinal section and FIGS. 2 and 3 two Show cross sections in different planes.
  • the pressure atomizing nozzle comprises a nozzle body 30, consisting of a first tube 31, which is closed at its end seen in the direction of flow by a conical cover 32. In the middle of the cover 32 there is a nozzle bore 33, the longitudinal axis of which is designated 34. According to the invention, the length of the nozzle outlet bore is at least 2 to a maximum of 10 times the outlet-side diameter of the nozzle outlet bore.
  • a second tube 35 which has a smaller outside diameter than the inside diameter of the first tube 31, is inserted into the tube 31 and extends as far as the cover 32 and rests thereon.
  • the annular space 36 between the two tubes 31 and 35 serves to supply the or a part of the liquid 37 to be atomized.
  • the end of the tube 35 resting on the cover 32 is provided with four tangentially arranged slots 38 which connect the annular space 36 to produce a chamber 39 which serves as a swirl chamber for the liquid 37 to be atomized flowing through the slots 38.
  • the chamber 39 is delimited by the inner walls of the cover 32 and the second tube 35, and by a filler 40 which is inserted in the interior of the second tube 35 and fastened therein. This filler 40 is located at the same height as the upper edge of the slots 38, but it can also be spaced from the upper edge of the slots 38 in another embodiment variant, not shown.
  • the feed bore 41 for the liquid 37 to be atomized or for a second liquid to be atomized, which enable a swirl-free inflow of the liquid from the feed channel 42 into the chamber 39.
  • the feed bore 41 lies on the same axis 34 with the nozzle outlet bore 33.
  • the feed bore 41 has a constant diameter d z over its entire length L. This diameter d z is dimensioned somewhat larger than the diameter d a of the nozzle outlet bore 33.
  • the ratio of d a to d z should preferably be about 0.7. Then a good stability of the full jet is achieved when the nozzle is operated in the full jet stage, because a larger part of the total pressure drop occurs via the nozzle outlet bore.
  • the ratio of length L to the outlet-side diameter d a of the nozzle outlet bore 33 is also of particular importance for the function of the nozzle. According to the invention, it is in a range from 2 to 10. If the length-to-diameter ratio is too high, the twist becomes degraded too much from the swirl stage and the atomization in the pressure atomizer operation is insufficient. If the ratio of the length to the diameter of the nozzle outlet bore 33 is too small, on the other hand, the full jet has too great a divergence, which can lead to undesired discharge of drops.
  • the pressure atomizing nozzle according to the invention thus has two stages - one Full jet stage (see Fig. 2) and a pressure swirl stage (see Fig. 3), depending on the requirements can be operated either together or individually.
  • the pressure atomizing nozzle also be provided with more or fewer slots 3 &.
  • slots 38 There is also one other distribution of the channels over the circumference possible.
  • Other swirl generators for example blades, can also be arranged in the channel 36 be that ensure that the liquid to be atomized comes out of the channel 36 swirls into the chamber 39 enters.
  • Fig. 4 shows a partial longitudinal section of a second embodiment of an inventive two-stage pressure atomizer nozzle with full jet stage and swirl stage.
  • the structure of the nozzle differs from the embodiment described above only in that the nozzle outlet bore 33 does not have a constant Has diameter, but that the diameter seen in the direction of flow over the entire length L of the nozzle outlet bore to the actual one Exit steadily decreases.
  • This has compared to the first embodiment the additional advantages that a smooth acceleration of the liquid flow takes place in the nozzle that the friction losses in the swirl stage be reduced so that no turbulence occurs in the full jet stage or possibly existing ones are broken down and that the atomization of the liquid is suppressed becomes.
  • FIG. 5 shows in a partial longitudinal section a third exemplary embodiment of a two-stage pressure atomizer nozzle according to the invention with a full jet stage and a swirl stage.
  • the structure of the nozzle differs from the first exemplary embodiment described above only in that here too the nozzle outlet bore 33 does not have a constant diameter.
  • the nozzle outlet bore has an inlet radius R e which should be approximately as large as the radius R k of the chamber 39.
  • R e which should be approximately as large as the radius R k of the chamber 39.
  • the nozzle according to the invention can, for example, be swirl-stabilized Gas turbine or boiler burners, e.g. a burner of the double cone type, installed and to the requirements of the respective burner flow field or Operating conditions of the gas turbine combustion chamber or the boiler adapted if necessary, also during operation.
  • the nozzle is operated via the pressure swirl stage, by the liquid 37, in this case fuel, via the feed channel 36 and the swirl channel 38 (or via a swirl generator arranged in the channel 36) below high pressure and swirl enters the chamber 39 and through the nozzle outlet bore 33 is injected into the combustion chamber as a finely atomized drop.
  • the rotating movement causes a hollow cone flow at the nozzle bore 33 generated.
  • Both stages can be operated simultaneously, then takes place in the chamber 39 a mixture of the two fuel flows instead.
  • the nozzle can also be in only one Stage operated.
  • As extremely small as possible at full load and overload Spray angle should be set, for example, only the full jet level used, and the fuel mass flow flowing through the swirl channels 38 is completely switched off It is also possible, depending on the load range different liquids, e.g. Water and oil, through channels 36, 38 and 42, 41 to feed the chamber 39 and atomize after their mixing.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Nozzles For Spraying Of Liquid Fuel (AREA)
  • Nozzles (AREA)
  • Pressure-Spray And Ultrasonic-Wave- Spray Burners (AREA)

Claims (10)

  1. Gicleur de pulvérisation sous pression, comprenant un corps de gicleur (30) dans lequel est formée une chambre de mélange (39) qui communique par un alésage de sortie du gicleur (33) avec un espace extérieur et qui présente un premier canal d'amenée (42) doté d'un alésage d'amenée (41) pour un liquide (37) à pulvériser, et par lequel ledit liquide (37) peut être amené sous pression et sans tourbillon, au moins un deuxième canal d'amenée (36) pour une partie du liquide (37) à pulvériser ou pour un deuxième liquide (37') à pulvériser débouchant dans la chambre (39), le liquide (37) ou le deuxième liquide (37') pouvant être amenés sous pression et avec tourbillonnage par ladite partie, l'alésage d'amenée (41) du premier canal d'amenée (42) étant situé sur le même axe (34) que celui de l'alésage (33) de sortie du gicleur, caractérisé en ce que
    a) le diamètre de sortie (da) de l'alésage (33) de sortie du gicleur est au plus aussi grand que le diamètre (dz) de l'alésage d'amenée (41), et
    b) la longueur (L) de l'alésage (33) de sortie du gicleur correspond au moins à 2 fois et au plus à 10 fois le diamètre de sortie (da) de l'alésage (33) de sortie du gicleur.
  2. Gicleur de pulvérisation sous pression selon la revendication 1, caractérisé en ce que le diamètre (da) de sortie de l'alésage (33) de sortie du gicleur correspond environ à 0,7 fois le diamètre (dz) de l'alésage d'amenée (41).
  3. Gicleur de pulvérisation sous pression selon la revendication 1 ou 2, caractérisé en ce que l'alésage (33) de sortie du gicleur est disposé dans le couvercle (32) d'un premier tube (31) dans lequel est inséré un deuxième tube (35) de plus petit diamètre qui s'étend jusqu'audit couvercle (32), tandis que dans l'extrémité du deuxième tube (35) située du côté du couvercle est prévue au moins une fente (38) qui est disposée tangentiellement et forme un canal de tourbillonnage et qui relie l'espace annulaire (36) situé entre le premier tube (31) et le deuxième tube (35) à la chambre (39) de laquelle l'alésage (33) de sortie du gicleur conduit à la chambre extérieure, la chambre (39) étant délimitée essentiellement par le couvercle (32), par les parois intérieures du deuxième tube (35) et par une pièce de remplissage (40) placée dans le deuxième tube (35), l'alésage d'amenée (41) ménagé dans la pièce de remplissage (40) étant disposé sur le même axe (34) que l'alésage (33) de sortie du gicleur.
  4. Gicleur de pulvérisation sous pression selon l'une des revendications 1 à 3, caractérisé en ce que l'alésage (33) de sortie du gicleur présente une section transversale de surface constante sur toute sa longueur (L).
  5. Gicleur de pulvérisation sous pression selon l'une des revendications 1 à 3, caractérisé en ce que l'alésage (33) de sortie du gicleur présente une section transversale dont la surface diminue de manière constante dans la direction d'écoulement sur l'ensemble de sa longueur (L).
  6. Gicleur de pulvérisation sous pression selon l'une des revendications 1 à 3, caractérisé en ce que l'alésage (33) de sortie du gicleur présente sur son extrémité située du côté de l'entrée un rayon d'entrée (Ra) qui est au moins aussi grand que le rayon (Rk) de la chambre (39).
  7. Procédé d'utilisation d'un gicleur de pulvérisation sous pression selon l'une des revendications 1 à 6 dans un brûleur à tourbillon stabilisé, dans lequel, lors de l'allumage et en fonctionnement à charge partielle, le gicleur est utilisé dans un étage de tourbillonnage sous pression en apportant une partie du liquide (37) à pulvériser ou une partie du liquide (37') à pulvériser, par l'intermédiaire du canal d'amenée (38) et sous tourbillon, dans la chambre (39) dans laquelle est créé un écoulement fortement tourbillonnaire qui se rend ensuite dans l'espace extérieur par l'alésage (33) de sortie du gicleur, la partie du liquide (37, 37') apportée par l'étage de tourbillonnage diminuant lorsque l'écoulement massique global de liquide augmente, caractérisé en ce qu'en fonctionnement à pleine charge ou en surcharge, le gicleur est utilisé dans un étage à jet plein en apportant le liquide (37) par l'alésage d'amenée (41) dans la chambre (39) pour de là l'amener dans la chambre extérieure sous la forme d'un jet plein par l'alésage (33) de sortie du gicleur.
  8. Procédé selon la revendication 7, caractérisé en ce que l'on passe de manière continue entre les deux étages.
  9. Procédé selon la revendication 7, caractérisé en ce que les deux étages peuvent être utilisés simultanément et à des débits variables.
  10. Procédé selon la revendication 7, caractérisé en ce que l'on utilise un seul des deux étages.
EP98810650A 1997-07-17 1998-07-08 Buse de pulvérisation par pression Expired - Lifetime EP0892212B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19730617A DE19730617A1 (de) 1997-07-17 1997-07-17 Druckzerstäuberdüse
DE19730617 1997-07-17

Publications (3)

Publication Number Publication Date
EP0892212A2 EP0892212A2 (fr) 1999-01-20
EP0892212A3 EP0892212A3 (fr) 1999-02-10
EP0892212B1 true EP0892212B1 (fr) 2003-04-09

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Family Applications (1)

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EP98810650A Expired - Lifetime EP0892212B1 (fr) 1997-07-17 1998-07-08 Buse de pulvérisation par pression

Country Status (4)

Country Link
US (1) US6045058A (fr)
EP (1) EP0892212B1 (fr)
JP (1) JP4049893B2 (fr)
DE (2) DE19730617A1 (fr)

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JPH1172205A (ja) 1999-03-16
DE19730617A1 (de) 1999-01-21
DE59807805D1 (de) 2003-05-15
EP0892212A3 (fr) 1999-02-10
US6045058A (en) 2000-04-04
EP0892212A2 (fr) 1999-01-20
JP4049893B2 (ja) 2008-02-20

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