EP0920085B1 - Elément ayant un connecteur électrique unilatérale et procédé de fabrication - Google Patents

Elément ayant un connecteur électrique unilatérale et procédé de fabrication Download PDF

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Publication number
EP0920085B1
EP0920085B1 EP98402274A EP98402274A EP0920085B1 EP 0920085 B1 EP0920085 B1 EP 0920085B1 EP 98402274 A EP98402274 A EP 98402274A EP 98402274 A EP98402274 A EP 98402274A EP 0920085 B1 EP0920085 B1 EP 0920085B1
Authority
EP
European Patent Office
Prior art keywords
ring
collar
connector
sheath
element according
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP98402274A
Other languages
German (de)
English (en)
Other versions
EP0920085A1 (fr
Inventor
Friedrich Schauer
Martin Czeschka
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nexans SA
Original Assignee
Nexans SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nexans SA filed Critical Nexans SA
Publication of EP0920085A1 publication Critical patent/EP0920085A1/fr
Application granted granted Critical
Publication of EP0920085B1 publication Critical patent/EP0920085B1/fr
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/58—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable
    • H01R13/5804—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable comprising a separate cable clamping part
    • H01R13/5808—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable comprising a separate cable clamping part formed by a metallic element crimped around the cable
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/516—Means for holding or embracing insulating body, e.g. casing, hoods
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/58—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable
    • H01R13/5845—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable the strain relief being achieved by molding parts around cable and connections
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
    • H01R43/24—Assembling by moulding on contact members

Definitions

  • the invention relates to an elongate element with an outer Sheath and an electrical connector at the end, which is integral with the sheath is fixed, and a method of manufacture.
  • This object is achieved in that a ring is present which is pushed onto the element and attached with a hardened adhesive medium whose jacket is fixed, and that the connector is attached to the ring.
  • the core idea of the invention is to first have a ring on the element fix cohesively to which the connector is then attached. To this way, the volume required to fix the molds required is reduced because the dimensions of the ring usually much smaller than that of the Are connectors. In addition, a uniform ring can be used differently Attach the shaped connector to the element. This reduces the number of required tools considerably.
  • the production is advantageously carried out in such a way that the ring first on the Element is pushed on.
  • an approximately cylindrical shape of the jacket it is possible to fix the ring in any position.
  • elements of varying cross-section such as a cable with the end removed Sheath, which may have a stop for the ring.
  • a liquid adhesive medium e.g. a plastic or glue in their Penetrate the space and causes a resilient force when it hardens Connection.
  • a non-positive connection can be made between jacket and connector through a layer of the adhesive medium encloses both outside.
  • the connector is on Ring attached, such as by mechanical fasteners.
  • the ring is preferably made of rigid material, e.g. a metal or a Plastic like polyamide.
  • the connector is electrically contacted depending on the fastener used before or after it is fastened on the ring. If necessary, the connector consists of several parts and can be attached to one or more of them on the ring put together.
  • the element with connector according to the invention is characterized by a secure Strain relief with simple assembly. Instead of a conventional, multi-part screw connection, only a single ring is required, so that the manufacturing effort is reduced. In addition, due to the cohesive Fixation of the ring on the jacket a permanently moisture-tight seal reachable. Radial loads on the element in the area of the ring are avoided.
  • the ring and the jacket of the element sprayed together and / or cast together.
  • the adhesive medium is, for example, a polymer mixture based on Polyurethanes and / or polyesters. It is advisable to coordinate the Materials, especially adhesive medium and coat, so that a resilient Connection arises, for example through fusion or chemical reaction in the Area of the interface for which a heat treatment can optionally be carried out.
  • a resilient Connection arises, for example through fusion or chemical reaction in the Area of the interface for which a heat treatment can optionally be carried out.
  • a resilient Connection arises, for example through fusion or chemical reaction in the Area of the interface for which a heat treatment can optionally be carried out.
  • a resilient Connection arises, for example through fusion or chemical reaction in the Area of the interface for which a heat treatment can optionally be carried out.
  • Ring and jacket are preferred overmolded or cast around, so that the ring partially outside is enclosed by the adhesive medium.
  • the ring and the jacket it is possible to connect the ring and the jacket to one another stick together.
  • the adhesive medium which also in this case spaces between the ring and Filling the coat is, for example, a resin or hot melt adhesive.
  • the ring is preferred in the longitudinal direction of the element by an elastic Spout continued, which encloses the coat and possibly part of the ring.
  • the In particular, the grommet provides protection against bending for flexible elements. Is next to it through them an improvement in the fixation of the ring on the jacket can be achieved.
  • the spout is useful in the case of an encapsulation or encapsulation of the jacket and Ring formed and is in one piece with the adhesive medium.
  • the jacket and ring are joined together by casting, there is a covering layer an advantage, which lies on the edge of the jacket and the poured area limited.
  • the cladding layer is on the ring attached or molded to it.
  • the ring is made of plastic, for example Polyamide, it is preferably formed in one piece with the cladding layer. In the case of one the spout adjoining the ring is preferred by the outer surface of the Sheath layer formed, while its interior consists of the hardened casting material.
  • a design that is expedient especially in connection with a spout exists in that the outer diameter of the ring in its edge area approximately the outer diameter of an adjoining section of the element.
  • the ring is a continuation of one Cable sheath arranged at the end of the cable for contacting one below screen is removed.
  • the Outer diameter of both approximately the same is the same, so that an encompassing spout can have an approximately constant inner diameter and cross section here.
  • the element is a cable that contacts the connector.
  • Conceivable is, however, also that the element is a protective hose or sheath in which Pull in one or more cables or conductors to contact the connector to let.
  • the ring prefferably there are spaces between the elements inside the ring as well if necessary, poured a prefabricated spout, for example through a Hot melt adhesive or a casting resin.
  • a prefabricated spout for example through a Hot melt adhesive or a casting resin.
  • the ring expediently has in an area which, after being attached to the Element is freely accessible, one or more areas for handling with one Tool on. If the ring is to be screwed to the connector, be level Areas of advantage on its circumference to which a wrench can be attached is.
  • the ring can have a circumference designed as a hexagon own or with a pair of flat surfaces on opposite Peripheral pages. Recessed or raised areas are also conceivable for attaching other handling tools.
  • the element is provided with electrical shielding, it is generally required that it contact the connector housing.
  • the ring is made of electrically conductive material and a fixing element has, in which the shielding can be determined.
  • a clamping ring is advantageous can be screwed onto the ring and has a conical inner surface which the shield presses all around against the surface of the ring. In this way a defined, all-round contacting of the shielding is possible.
  • Fig. 1 gives the view of an element, for example a cable with a Jacket (1) and an end connector (2) again.
  • Your mutual A ring (3) provides strain relief and sealing. He's through one overmolding in some areas, which is formed into a spout (4), on the jacket (1) fixed.
  • the definition of e.g. Steel ring (3) on the connector (2) done by screwing.
  • a detachable attachment of the contact carrier (5) on Housing part (6) of the connector (2) makes it possible to contact the wires of the Element after screwing the ring (3) into the connector (2) make.
  • Fig. 2 shows the partially cut view of an element with slipped ring (3) before and after the encapsulation in a mold.
  • the encapsulation is formed into a spout (4), the Spray material preferably into the space (7) between ring (3) and jacket (1) penetrates so that the definition improves.
  • the connection of ring (3) and Spout (4) among themselves is made by undercuts at the interfaces optimized.
  • the ring (3) is already in with its thread (8) screwed a connector (2).
  • a spout (10) inside the ring (3) for example with a Hot melt adhesive, which is made before the nozzle (4) is sprayed on. So that is it is also possible instead of the individual element shown in the figure, to guide several elements tightly and without strain through the ring (3).
  • Fig. 4 shows the cross section through a ring (3) with a shield (11) an element is connected, which runs under the jacket (1).
  • the ring (3) does not fall onto the jacket (1) as in the previous examples. pushed but adjoins it on the face side and only encompasses the ladder (9).
  • the shield (11) is attached to the ring (3) in such a way that it first placed around the edge of a binding wire (12) and thus in one circumferential groove (13) of the ring (3) is set.
  • a conical clamping ring (14) screwed onto the ring (3) that holds the shield (11) presses against its surface and slides out with the binding wire (12) the groove (13) prevented.

Landscapes

  • Connector Housings Or Holding Contact Members (AREA)

Claims (16)

  1. Élément allongé avec une gaine (1) externe et un connecteur (2) électrique à l'extrémité (2), qui est fixé par une liaison par matière à la gaine (1), caractérisé en ce qu'une bague (3) est présente, laquelle est mise en place sur l'élément et fixée à la gaine (1) au moyen d'un agent adhésif durci, et en ce que le connecteur (2) est fixé à la bague (3).
  2. Élément suivant la revendication 1, caractérisé en ce que la bague (3) et la gaine (1) sont surmoulées ensemble et/ou scellées.
  3. Élément suivant la revendication 1 ou 2, caractérisé en ce que la bague (3) et la gaine (1) sont collées ensemble.
  4. Élément suivant l'une des revendications ci-dessus, caractérisé en ce qu'un passe-câble élastique (4) est présent, qui jouxte la bague (3) et entoure la gaine (1).
  5. Élément suivant la revendication 4, caractérisé en ce que le passe-câble (4) est formé par surmoulage ou scellement de la gaine (1).
  6. Élément suivant la revendication 4 ou 5, caractérisé en ce que le passe-câble (4) est préfabriqué.
  7. Élément suivant l'une des revendications 2 à 6, caractérisé en ce qu'une couche enveloppante est rapportée à la bague (3) et appliquée avec son bord contre la gaine (1) et délimite ainsi la zone de scellement.
  8. Élément suivant l'une des revendications ci-dessus, caractérisé en ce que le diamètre extérieur au bord de la bague (3) correspond approximativement au diamètre extérieur d'une section limitrophe de la gaine (1).
  9. Élément suivant l'une des revendications ci-dessus, caractérisé en ce que l'élément est un câble ou un tuyau flexible.
  10. Élément suivant l'une des revendications ci-dessus, caractérisé en ce que la bague (3) entoure plusieurs éléments.
  11. Élément suivant l'une des revendications ci-dessus, caractérisé en ce que les interstices à l'intérieur de la bague (3) sont scellés.
  12. Élément suivant l'une des revendications ci-dessus, caractérisé en ce que la bague (3) et le connecteur (2) sont vissés l'un à l'autre.
  13. Élément suivant l'une des revendications ci-dessus, caractérisé en ce que la bague (3) comporte une surface (16), sur laquelle un outil peut être placé pour sa manipulation.
  14. Élément suivant l'une des revendications ci-dessus, caractérisé en ce que la bague (3) et le connecteur (2) sont liés de manière étanche à l'humidité.
  15. Élément suivant l'une des revendications ci-dessus, caractérisé en ce que la bague (3) comporte un élément de fixation, qui permet le contact avec un blindage (11) de l'élément.
  16. Procédé pour la fixation d'un connecteur électrique (2) sur un élément allongé au moyen d'une fixation par liaison par matière à la gaine (1) dudit élément, caractérisé par les étapes suivantes :
    mise en place d'une bague (3) sur la gaine (1) de l'élément,
    fixation par une liaison par matière de la bague (3) sur la gaine (1) au moyen d'un agent adhésif liquide, durcissable,
    fixation du connecteur (2) sur la bague (3) et mise en contact du connecteur (2).
EP98402274A 1997-11-29 1998-09-15 Elément ayant un connecteur électrique unilatérale et procédé de fabrication Expired - Lifetime EP0920085B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19753154 1997-11-29
DE19753154A DE19753154A1 (de) 1997-11-29 1997-11-29 Element mit endseitigem elektrischen Verbinder sowie Verfahren zu seiner Herstellung

Publications (2)

Publication Number Publication Date
EP0920085A1 EP0920085A1 (fr) 1999-06-02
EP0920085B1 true EP0920085B1 (fr) 2003-03-19

Family

ID=7850330

Family Applications (1)

Application Number Title Priority Date Filing Date
EP98402274A Expired - Lifetime EP0920085B1 (fr) 1997-11-29 1998-09-15 Elément ayant un connecteur électrique unilatérale et procédé de fabrication

Country Status (2)

Country Link
EP (1) EP0920085B1 (fr)
DE (2) DE19753154A1 (fr)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1083632A1 (fr) * 1999-09-08 2001-03-14 Molex Incorporated Ensemble de raccordement pour relier un connecteur avec un câble plat et méthode associée
JP4810772B2 (ja) 2001-07-31 2011-11-09 パナソニック株式会社 回路モジュール
DE10229700C1 (de) * 2002-07-02 2003-12-18 Phoenix Contact Gmbh & Co Steckverbinder, insbesondere geschirmter Winkel-Rundsteckvebinder
DE102005005216A1 (de) 2005-02-03 2006-08-10 Neutrik Aktiengesellschaft Knickschutzeinrichtung
DE102021125840A1 (de) 2021-10-05 2023-04-06 Wieland Electric Gmbh Steckeraufsatz für eine Leitung

Family Cites Families (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1643658A (en) * 1922-12-16 1927-09-27 White Sewing Machine Corp Cord lock
DE1125989B (de) * 1956-12-14 1962-03-22 Holmberg & Co Verfahren zum Umspritzen oder Umpressen elektrischer Anschlussaggregate, wie Stecker, Steckergehaeuse, Anschlussdosen u. dgl., die Anschlusskabel oder Zufuehrungslitzen aufweisen
US2949642A (en) * 1957-03-14 1960-08-23 Morris S Lieberman Method of assembling a molded cable connector
US3755615A (en) * 1972-09-29 1973-08-28 Amp Inc Adapter assembly for sealing a connector part
US4364172A (en) * 1980-06-26 1982-12-21 Kelly Steven M Method of forming an electrical connector
DE3033211A1 (de) * 1980-08-29 1982-04-08 Siemens AG, 1000 Berlin und 8000 München Mehradrige elektrische leitung
DE3101558C2 (de) * 1981-01-20 1983-12-01 U.I. Lapp Kg, 7000 Stuttgart Vorrichtung zum Halten von Kabeln, Leitungen, Schläuchen oder dergleichen Gegenständen
US4398785A (en) * 1981-09-28 1983-08-16 Essex Group, Inc. Electrical connector and method of making same
DE3417811C1 (de) * 1984-05-14 1985-10-17 kabelmetal electro GmbH, 3000 Hannover Verfahren zum Anbringen eines Kupplungsteils am Ende einer elektrischen Leitung
DE4102989C1 (en) * 1991-02-01 1992-05-07 Leopold Kostal Gmbh & Co Kg, 5880 Luedenscheid, De Water tight electric cable coupling - has annular insulator with seal between this and coupling inlet
DE9215388U1 (de) * 1992-11-12 1993-01-07 Richard Hirschmann Ges.M.B.H., Rankweil Elektrischer Steckverbinder für Schlauchleitungen

Also Published As

Publication number Publication date
DE59807534D1 (de) 2003-04-24
DE19753154A1 (de) 1999-06-02
EP0920085A1 (fr) 1999-06-02

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