EP0934826B1 - Méthode de mise en oeuvre d'une machine d'impression avec une pluralité des fonctions ainsi que dispositif de technique de commande - Google Patents

Méthode de mise en oeuvre d'une machine d'impression avec une pluralité des fonctions ainsi que dispositif de technique de commande Download PDF

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Publication number
EP0934826B1
EP0934826B1 EP99100863A EP99100863A EP0934826B1 EP 0934826 B1 EP0934826 B1 EP 0934826B1 EP 99100863 A EP99100863 A EP 99100863A EP 99100863 A EP99100863 A EP 99100863A EP 0934826 B1 EP0934826 B1 EP 0934826B1
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EP
European Patent Office
Prior art keywords
parameters
drive motor
speed
control
printing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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EP99100863A
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German (de)
English (en)
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EP0934826A1 (fr
Inventor
Harold Ing.Grad. Meis
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Baumueller Anlagen Systemtechnik GmbH and Co
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Baumueller Anlagen Systemtechnik GmbH and Co
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F13/00Common details of rotary presses or machines
    • B41F13/004Electric or hydraulic features of drives
    • B41F13/0045Electric driving devices

Definitions

  • the invention relates to a method for operating a printing press with a Most interacting in the functional and / or coupling network
  • Printing machine parts that are moved by one or more drive motors, being used for coupling, coordination and / or synchronization of the movements one or more, commonly assigned to the printing press parts
  • Guiding parameters for position, speed and / or acceleration setpoints for the or a drive motor can be generated, whereupon the drive motor or motors to move the press part (s) in order to execute a or several printing functions can be controlled.
  • the Invention a control or suitable for performing this method control arrangement, which has a computer-controlled drive system, which to control the multiple drive motors, one control unit each has at least one master control superordinate to this, which controls the Control units for the transmission of the control parameters is assigned.
  • EP-A-0 709 184 A1 describes a method for avoiding register differences known. This is done at different printing speeds occurring register differences determined, necessary register corrections calculated and this during printing depending on the current Value of the printing speed then brought to the setting. For setting is a control in operative connection with a remote register adjustment device, which the circumferential register corrections on the individual plate cylinders in the Brings the printing units to life (see column 3, lines 21-25).
  • the leading axis be independent generated by anilox roller, format, counter-pressure or central cylinder or is synthesized, and the angular position, setpoint and offset values derived from this leading axis one, several or all rotation components in parallel be impressed by an electric motor.
  • the first part / preamble of the claim 1 reflects that from DE-A-195 27 199 A1 removable facts.
  • the invention has for its object in a printing press Auxiliary functions to be performed by main drives one way to demonstrate the main and auxiliary functions within the framework of a control loop for the electrical drive system of the printing press with each other in the context of a in clearly structured and modular software and with a minimum to realize in terms of construction effort.
  • the one or more printing functions or auxiliary functions for at least one of them responsible drive motor using a part of the setpoints or several travel parameters that the relevant printing (auxiliary) Functions correspond, are generated, and all from the control and Setpoint values obtained from each other to control the Drive motor are collected.
  • the travel parameters are summed in in relation to the guiding parameters and also with each other.
  • the guiding parameters expediently relate to the speed and / or Acceleration, generally for the printing press or for its functional association is specified with the relevant press parts.
  • the guiding parameters can form a specification for a so-called “virtual master axis" or implemented in it become.
  • the "virtual leading axis” forms the reference for the synchronization of a A plurality of drive motors with printing machine parts moving therefrom, especially rotating bodies such as rollers or cylinders.
  • traversing block parameters are the way Speed and / or acceleration, the default being related to the Guiding parameters with absolute and / or relative register values.
  • a parameter set can be used for a variety of printing functions Implement the affected drive motor together with the assigned machine part.
  • the travel parameters can be used in particular to set printing registers such as color / circumference and / or cutting register of the printing press, a function and / or Coupling association thereof or the relevant press part for itself taken used. With you can also for register-correct coupling, Coordination and / or synchronization of the movements of the affected Drive motor are taken care of.
  • movement parameter sets can be added use, additional angle changes of the respective drive motor in addition to it to implement machine parts coupled for rotation.
  • the press or a functional association thereof according to the principle of the Individual drive technology (cf. DE 41 38 479 A1, DE 43 22 744 A1, DE 195 27 199 A1, DE 195 29 430 A1, DE 196 33 745 A1, EP-A-0 930 552) structured, the additional ones take place Angle changes of the respective individual drive compared to the so-called “virtual leading axis". Because this is where all setpoint and actual position values are related.
  • a positive position setpoint causes an adjustment in the direction of the print Paper.
  • a separate set of travel parameters can be used for the function of the Circumferential register, another separate set of travel parameters for the function of the cutting register. The following have for each traversing block Drive-specific parameters proven to be favorable: control word, mode, status, Travel offset, absolute travel, relative travel, absolute actual travel, target speed, Speed factor, minimum resulting speed, target acceleration.
  • Setpoint generator which is a control module for the control parameters, a or several traversing block modules with the traversing parameters provided and has a summing point connected downstream of these modules, whose output is assigned to the control unit, the modules mentioned for Implementation of their respective parameters in position, speed and / or Acceleration setpoints and for feeding them to the summing point are trained. It forms a synthesis medium, as it were, in which specifications for Main and auxiliary functions of the press for setpoints and / or control commands for the downstream drive units are processed. The one from the Resulting setpoints contain compressed all information for setpoints to be entered in the downstream drive control units.
  • the application flexibility is increased, who after training the arrangement according to the invention of the summing point and the control unit Intermediate multiplier that has multiple inputs, namely for the intermediate setpoint values or those output from the summing point and for one or more factors, for example one for a transmission over or Reduction certain gear factor.
  • main and auxiliary functions of the printing press change dynamically or trigger auxiliary functions first. That will be with one Training of the arrangement according to the invention taken into account at least one of the traversing block modules on the input side with one or more externally accessible parameterization channels is provided. This can be done with the Master control or one or more control stands in connection.
  • the control arrangement can be subdivided into a module level M, a processing level P and a controller level R.
  • the levels are structured hierarchically in the order mentioned from top to bottom.
  • module level M is a control module for recording parameters for printing press speed and printing press acceleration as well as a plurality of traversing block modules V1 - V5 for receiving traversing parameters with respect to absolute and / or relative position, speed and / or acceleration All modules convert the recorded control or travel parameters into cyclically generated setpoints Y L , Y 1 -Y 5 for position, speed and acceleration.
  • press speed and “press acceleration” represent specifications for a so-called virtual leading axis, for which then in Setpoint generator or master value module corresponding position, speed and Acceleration setpoints are generated.
  • the three cyclical setpoints Y L , Y 1 -Y 5 per module L, V1 - V5 are fed to a summing point in processing level P.
  • the cyclic setpoints Y L , Y 1 -Y 5 from the modules L, V1 - V5 are summed up with the result that an intermediate setpoint value is output for the position, speed and / or acceleration of the drive motor concerned with the driven machine part (s) becomes.
  • These three intermediate setpoints Z L , Z G , Z B are also processed together, namely in a multiplier X. In addition to the three intermediate setpoint inputs Z L , Z G , Z B, this also has a further input for an external factor F.
  • the level of the setpoint generator S is left when the final setpoints E L , E G , E B are generated, and the individual setpoint / actual value comparators D L , D G , D B are supplied on the drive controller level R. An actual value for the position, speed and acceleration is entered at the same time with a negative sign for these comparators.
  • the control difference, which results from the position / setpoint / actual value comparison D L is fed to a position controller with P behavior, which in combination with a dimension factor outputs a speed setpoint which, in addition to the final speed setpoint E G, the setpoint / actual value comparator D G is fed for speed.
  • the actual value for the speed of the relevant drive motor or the driven machine part is entered with a negative sign.
  • the target / actual value comparator D G for the speed a speed controller with PI behavior downstream, which also includes a dimension factor for converting the speed regulating difference in acceleration
  • the resultant of the speed regulator acceleration is the one with the final target value E B for acceleration from Setpoint generator S superimposed in the connected comparator D B. With this acceleration comparator, an actual value is not supplied.
  • a transmission element with the mathematical relationship 1 / Ks is connected downstream of the acceleration comparator or superimposer D B. It outputs a current setpoint (generated from the received acceleration control difference) to a subsequent setpoint / actual value comparator D l .
  • the current comparator D 1 the current setpoint is compared with an actual current value (with a negative sign); the current control difference is fed to a downstream current controller with PI behavior. From its output, the current control value is converted into a control torque with respect to the drive motor (s) concerned by means of a further transmission element K T.
  • FIG 2 is the arrangement of the coordinate systems for both the machine functional components as well as for the assigned sensor or encoder systems shown schematically.
  • Functional components mostly rotary body 1, and the sensors rotary encoder 2.
  • the angle a being determined and for the later operation is to be saved.
  • the angle a indicates by how much the rotating body 1 is to be moved out of its basic position until the angle encoder 2 receives a signal for the achievement of its absolute zero.
  • the corresponding data will be Appropriately in the assigned drive unit with an electric motor and digital Drive controller saved.
  • the reference point approach is for all printing unit and folding unit drives perform. It is the first time that the drive system has been commissioned for the whole machine to take place. After each exchange of the sensor or Encoder system, components of the encoder system or changes in the The reference point approach must be repeated in the machine coordinate system.
  • the rotating body 1 is, for example, a Rubber cylinder, mechanically locked.
  • A occurs in the next sequence step 32 Parameterize the operating mode of the drive unit for the reference point approach by a master control.
  • this sets the current one Target operating mode.
  • a digital signal processor reads the Drive controller in the drive unit sets the current position of the rotating body 1 and a load-related modulo position is invalid.
  • the "Order status" parameter set whereby the drive unit reports to the control system that their requirement is met.
  • the locking of the Rotating body 1 removed.
  • the parent Master control signals the release of the drive to the drive unit.
  • the master control of the Drive unit specified a target speed with the value zero.
  • the Actual setpoint speed for reference point travel is determined by the drive unit independently determined by parameterization of a specific traversing block. The same applies to the target acceleration. Because of the use of Traversing blocks are based on today's European patent applications "Electrical Drive system with distributed, virtual master axis "(EP-A-0 930 552) and “Referencing method for a machine or system" EP-A-0 930 158 the same applicant, filed on the same filing date. in the The next sequence step 39 is the traversing block from the digital signal processor Drive unit automatically converted into traversing movements for the rotating body.
  • step 391 the serve Traversing movements to trigger the encoder zero pulse by the angle a according to Figure 2 to determine. If this happens successfully within two revolutions, internal calculations and are carried out in the next calibration sequence step 392 Storage of the position of the encoder zero pulse by the digital Signal processor of the drive unit. This is followed by a in step 393 Acknowledgment of the order to the master control system, whereby the parameter "Order status" is set again. Then the parent transmits Master control with sequence step 394 the command "lock the drive unit".
  • the drive motor is set to a desired one Move the target position by, for example, a further basic movement Motion is superimposed according to a specific travel parameter.
  • a specific travel parameter from the control center or control system Parameterization channels 3 (see FIG. 1) parameterized accordingly.
  • From the master control a target speed with zero can be specified via master parameters.
  • the can actually set speed and acceleration of the positioning process define themselves through the assigned traversing block.
  • the parameterization of the Target speed and target acceleration for the relevant traversing block determined during commissioning and in the drive system or in the controller R des affected drive motor stored. The implementation of the positioning will appropriately commissioned by the master control system.
  • the necessary schedule is shown in Figure 4.
  • the positioning starts expedient from a stationary drive.
  • step 41 the current The target operating mode is set by the master control system.
  • step 42 the control system reads the current, actual position related to the load in degrees.
  • sequence step 43 the control system reads the current, actual position related to the load in degrees.
  • Sequence step 44 parameterization of the absolute target position by the master control (if necessary via parameterization channels 3 - cf. FIG. 1) in the degree unit. Doing so introduced the desired target position, which is dependent on the actual position of the Drive.
  • branching step 45 it is examined whether a permissible one Value range for the actual position related to the load is not exceeded. At The drive positions would not be exceeded on that Machine coordinate system related. The drive must therefore Carry out the home position run (see EP-A-0 930 158).
  • the basic position run is independent on the level of the setpoint generator S or Controller R carried out, corresponding to sequence step 46. Moves according to sequence step 47 the drive then moves to the target position, after which the message according to step 48 "Order completed" to the master control can take place. After that takes place according to Step 49 locking the drive.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Inking, Control Or Cleaning Of Printing Machines (AREA)
  • Character Spaces And Line Spaces In Printers (AREA)
  • Control Of Multiple Motors (AREA)
  • Control Of Presses (AREA)
  • Rotary Presses (AREA)

Claims (15)

  1. Procédé pour l'exploitation d'une machine à imprimer comportant une multiplicité d'éléments de machine à imprimer (1) qui coopèrent suivant une combinaison de fonctions et/ou de couplages et qui sont mis en mouvement par un ou plusieurs moteurs d'entraínement, selon lequel en vue du couplage, de la coordination et/ou de la synchronisation des mouvements, des valeurs de consigne de position, de vitesse et/ou d'accélération (EL, EG, EB) pour le moteur d'entraínement ou chacun des moteurs d'entraínement sont générées à partir d'un ou de plusieurs paramètres directeurs (L) associés en commun aux éléments de machine à imprimer (1), après quoi le ou les moteurs d'entraínement sont commandés en vue de la mise en mouvement des éléments de machine à imprimer (1) aux fins d'exécution d'une ou de plusieurs fonctions liées à la technique d'impression, et en vue de l'exécution de la fonction liée à la technique d'impression, pour au moins un moteur d'entraínement qualifié à cet effet on utilise, en dehors du ou des paramètres directeurs (L), un ou plusieurs paramètres de déplacement (V1-V5), lesquels se rapportent à la position relative et/ou absolue, la vitesse et/ou l'accélération qui, lors de l'exécution de la fonction liée à la technique d'impression, sont nécessaires pour le moteur d'entraínement concerné et/ou l'élément de machine associé (1), caractérisé en ce que les paramètres directeurs et les paramètres de déplacement sont convertis en valeurs de consigne cycliques (YL, Y1-Y5), qui sont ensuite sommées (Σ) entre elles pour la commande du moteur d'entraínement, et une ou plusieurs valeurs de consigne intermédiaires (ZL, ZG, ZB) ou valeurs de consigne finales (EL, EG, EB), qui résultent de la sommation (Σ), sont, au sein d'un ou de plusieurs circuits régulateurs, mis en rapport avec des valeurs réelles du moteur d'entraínement et/ou de l'élément de machine à imprimer associé (1), relatives à sa position, sa vitesse et/ou son accélération, et sont transformées en une valeur de réglage, en particulier un couple de commande, pour le moteur d'entraínement concerné.
  2. Procédé selon la revendication 1, caractérisé en ce que le ou les paramètres directeurs se rapportent à la vitesse et/ou l'accélération, qui est pré-établie d'une façon générale pour la machine à imprimer ou pour sa combinaison de fonctions en liaison avec les éléments de machine à imprimer considérés (1).
  3. Procédé selon l'une des revendications précédentes, caractérisé en ce qu'une ou plusieurs valeurs de consigne intermédiaires (ZL, ZG, ZB), qui résultent de la sommation, sont multipliées par un coefficient, en particulier un coefficient de transmission.
  4. Procédé selon l'une des revendications précédentes, caractérisé en ce qu'un ou plusieurs paramètres de déplacement (V1-V5) sont utilisés pour le réglage de registres liés à la technique d'impression, en particulier du registre des couleurs/circonférentiel et/ou du registre de coupe, de la machine à imprimer, d'une combinaison de fonctions et/ou de couplages sur cette dernière et/ou de l'élément de machine à imprimer considéré (1) et/ou pour le couplage, la coordination et/ou la synchronisation, en conformité avec les registres, des mouvements du moteur d'entraínement concerné.
  5. Procédé selon la revendication 4, caractérisé en ce que les fonctions, liées à la technique d'impression, du registre des couleurs/circonférentiel ou du registre de coupe sont réalisées au moyen de modifications additionnelles de position, en particulier de position angulaire, du moteur d'entraínement considéré avec le ou les éléments de machine associés (1), par rapport aux valeurs de consigne résultant des paramètres directeurs, en particulier à un axe directeur pré-établi virtuellement pour la machine à imprimer ou sa combinaison de fonctions.
  6. Procédé selon la revendication 4 ou 5, caractérisé en ce que le pré-établissement de paramètres de déplacement (V1-V5) s'effectue, relativement aux paramètres directeurs (L), au moyen de valeurs de registre absolues et/ou relatives.
  7. Procédé selon l'une des revendications précédentes, caractérisé en ce que lors de la mise en exploitation de la machine à imprimer et/ou après un remplacement ou une opération de maintenance d'un ou de plusieurs capteurs (2) de la machine à imprimer et/ou après une modification d'un système de coordonnées (Fig.2) de la machine à imprimer avant qu'un objet à imprimer y soit introduit pour la première fois, un élément de machine, plusieurs éléments de machine ou l'ensemble des éléments de machine sont déplacés, au moyen d'un moteur d'entraínement, de plusieurs moteurs d'entraínement ou de la totalité des moteurs d'entraínement, jusqu'à ce que le ou les capteurs (2) soient étalonnés sur des positions de base des unités fonctionnelles (1) qui leur sont associées, un ou plusieurs paramètres de déplacement (V1-V5) étant alors utilisés pour le pré-établissement de la vitesse de consigne du trajet d'étalonnage.
  8. Procédé selon l'une des revendications précédentes, caractérisé en ce qu'un ou plusieurs paramètres de déplacement (V1-V5) sont utilisés pour générer des valeurs de consigne pour le moteur d'entraínement qui est concerné par la fonction, liée à la technique d'impression, du positionnement (Fig. 4) sur une cible fixe ou mobile, notamment lors du changement des plaques.
  9. Procédé selon l'une des revendications précédentes, caractérisé en ce que le ou les paramètres de déplacement (V1-V5) servent à produire des valeurs de consigne, au moyen desquelles le moteur d'entraínement concerné est commandé en vue de l'exécution de la fonction, liée à la technique d'impression, du mouvement chercheur pour l'enclenchement d'accouplements mécaniques.
  10. Procédé selon l'une des revendications précédentes, caractérisé par un ou plusieurs groupes (V1-V5) de paramètres de déplacement, notamment des paramètres de déplacement suivants: mot de commande, mode, état, décalage de trajectoire, trajectoire absolue, trajectoire relative, trajectoire réelle absolue, vitesse de consigne, coefficient de vitesse, vitesse résultante minimale et/ou accélération de consigne.
  11. Dispositif de commande ou de régulation pour la mise en oeuvre du procédé selon l'une des revendications précédentes, comportant un système d'actionnement piloté par ordinateur, qui comprend, pour la commande d'un ou de plusieurs moteurs d'entraínement, une unité de contrôle respective (R) ainsi qu'au moins une commande directrice chapeautant ce ou ces moteurs d'entraínement en commun, laquelle commande directrice est associée aux unités de contrôle (R) pour leur transmettre les paramètres directeurs, caractérisé en ce qu'entre la commande directrice et au moins l'une des unités de contrôle (R), est disposé un générateur de valeurs de consigne (S), qui comprend un module directeur (L) destiné à recevoir les paramètres directeurs, un ou plusieurs modules de groupe de paramètres de déplacement (V1-V5), dans lequel le ou les paramètres de déplacement sont mis à disposition, et un bloc sommateur (Σ) qui est connecté en commun aux sorties de ces modules et dont la sortie est associée à l'unité de contrôle (R), les modules (L, V1-V5) étant conçus pour convertir leurs paramètres respectifs en valeurs cycliques de consigne de position, de vitesse et/ou d'accélération (YL, YG, YB) et pour envoyer ces dernières dans le bloc sommateur (Σ).
  12. Dispositif selon la revendication 11, caractérisé en ce qu'entre le bloc sommateur (Σ) et l'unité de contrôle (R), est connecté un élément multiplicateur (X) présentant des entrées pour la ou les valeurs de consigne intermédiaires (ZL, ZG, ZB), issues du bloc sommateur (Σ), ainsi que pour un coefficient externe, en particulier un coefficient de transmission.
  13. Dispositif selon la revendication 11 ou 12, caractérisé en ce que la ou les entrées (EL, EG, EB) de l'unité de contrôle (R), l'entrée (YL, Y1-Y5) et la sortie (ZL, ZG, ZB) du bloc sommateur (Σ) et, le cas échéant, de l'élément multiplicateur (X), sont subdivisées en correspondance avec des valeurs de consigne pour la position, la vitesse et/ou l'accélération.
  14. Dispositif selon l'une des revendications 11 à 13, caractérisé en ce que l'un au moins des modules de groupe de paramètres de déplacement (V1-V5) est pourvu, à ses entrées, d'un ou de plusieurs canaux de paramétrage (3) accessibles de l'extérieur.
  15. Dispositif selon la revendication 14, caractérisé en ce que le ou les canaux de paramétrage (3) sont placés en liaison avec la commande directrice et/ou avec un pupitre de commande.
EP99100863A 1998-01-20 1999-01-19 Méthode de mise en oeuvre d'une machine d'impression avec une pluralité des fonctions ainsi que dispositif de technique de commande Expired - Lifetime EP0934826B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE19801756 1998-01-20
DE19801756 1998-01-20

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EP0934826A1 EP0934826A1 (fr) 1999-08-11
EP0934826B1 true EP0934826B1 (fr) 2001-05-16

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EP (1) EP0934826B1 (fr)
AT (1) ATE201165T1 (fr)
DE (1) DE59900090D1 (fr)
ES (1) ES2156452T3 (fr)

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US7448321B2 (en) 2002-09-19 2008-11-11 Koenig & Bauer Aktiengesellschaft Drive devices and method for driving a processing machine

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DE102004048315A1 (de) * 2004-10-05 2006-04-06 Man Roland Druckmaschinen Ag Druckeinheit einer Druckmaschine und Verfahren zur Durchführung eines Druckplattenwechsels an einem Formzylinder einer Druckeinheit
DE102005021217A1 (de) * 2005-05-07 2006-11-16 Koenig & Bauer Ag Verfahren und zum reproduzierbaren Festlegen der räumlichen Winkellage mindestens eines Zylinders einer Druckmaschine, Vorrichtung zur Durchführung des Verfahrens und eine Druckeinheit
DE102005042563A1 (de) * 2005-09-08 2007-03-15 Man Roland Druckmaschinen Ag Druckmaschine

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DE4322744C2 (de) * 1993-07-08 1998-08-27 Baumueller Nuernberg Gmbh Elektrisches Antriebssystem und Positionierverfahren zur synchronen Verstellung mehrerer dreh- und/oder verschwenkbarer Funktionsteile in Geräten und Maschinen, Antriebsanordnung mit einem Winkellagegeber und Druckmaschine
DE9421695U1 (de) * 1994-09-29 1996-05-15 MAN Roland Druckmaschinen AG, 63075 Offenbach Vorrichtung zur Vermeidung von Passerdifferenzen
DE19527199C2 (de) * 1995-07-26 2002-10-31 Baumueller Nuernberg Gmbh Flexodruckmaschine und deren Verwendung
GB9621324D0 (en) * 1996-10-12 1996-11-27 Rockwell Graphic Syst Printing apparatus

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7448321B2 (en) 2002-09-19 2008-11-11 Koenig & Bauer Aktiengesellschaft Drive devices and method for driving a processing machine

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ATE201165T1 (de) 2001-06-15
ES2156452T3 (es) 2001-06-16
EP0934826A1 (fr) 1999-08-11
DE59900090D1 (de) 2001-06-21

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