EP1033191A1 - Verbundwalze zum Warm- oder Kaltwalzen und Herstellungsverfahren - Google Patents

Verbundwalze zum Warm- oder Kaltwalzen und Herstellungsverfahren Download PDF

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Publication number
EP1033191A1
EP1033191A1 EP99400531A EP99400531A EP1033191A1 EP 1033191 A1 EP1033191 A1 EP 1033191A1 EP 99400531 A EP99400531 A EP 99400531A EP 99400531 A EP99400531 A EP 99400531A EP 1033191 A1 EP1033191 A1 EP 1033191A1
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EP
European Patent Office
Prior art keywords
weight
liquid metal
liquid
heavy
poids
Prior art date
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Application number
EP99400531A
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English (en)
French (fr)
Inventor
Jean-Claude Werquin
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Individual
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Priority to EP99400531A priority Critical patent/EP1033191A1/de
Publication of EP1033191A1 publication Critical patent/EP1033191A1/de
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D13/00Centrifugal casting; Casting by using centrifugal force
    • B22D13/02Centrifugal casting; Casting by using centrifugal force of elongated solid or hollow bodies, e.g. pipes, in moulds rotating around their longitudinal axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B27/00Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D19/00Casting in, on, or around objects which form part of the product
    • B22D19/16Casting in, on, or around objects which form part of the product for making compound objects cast of two or more different metals, e.g. for making rolls for rolling mills
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/44Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/46Ferrous alloys, e.g. steel alloys containing chromium with nickel with vanadium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/48Ferrous alloys, e.g. steel alloys containing chromium with nickel with niobium or tantalum
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/56Ferrous alloys, e.g. steel alloys containing chromium with nickel with more than 1.7% by weight of carbon

Definitions

  • the present invention relates to the cylinders of bimetallic or composite work intended to equip roughing and finishing rolling mills for trains hot strips, cold rolling mills, and also long product rolling mills, particularly wire and bar mills.
  • the second process, used worldwide is the centrifugal casting process with its variants horizontal, vertical or inclined. This process is more economic than the previous one, much more productive, but the products obtained do not have the same quality level due to limitations imposed by the process itself.
  • French Patent No. 2,625,226 also teaches that such gravity segregation can occur in alloys with a high Vanadium content, below of the eutectic composition when the Carbon and the Vanadium exceed certain limits. We can explain today these limits by the presence more or less large nitrides of the above mentioned elements and present as residual impurities.
  • Temperature austenitization of these heavy parts that are rolling mill cylinders is relatively limited, in particular by the nodular cast iron core, and only the vanadium can both form carbides MC, enter in M2C carbide by promoting its formation in detriment of the more massive and fragile M6C carbide and enter austenite solution at temperatures between 1050 ° and 1150 °.
  • Niobium not having succeeded in "weighing down” enough Vanadium carbides, we then tried to use other elements not only much more heavy but also having a very high free energy carbide formation negative. Among the elements likely to fulfill this dual role, while being also very hungry for nitrogen, we knew the elements following: Tantalum, Hafnium then Thorium and uranium.
  • Tantalum and Hafnium have already been used in as MC carbide generating elements for the manufacture of high-speed steel cylinders. The contents were then relatively small and the process used, the so-called “continuous coating by casting ”. (Patents JP 69666/87 & EP A 10309587)
  • This flux is usually added to the liquid metal, either in the solid state, in powder form, during the casting, either on the metal pocket where it melts before to be sunk.
  • the first observation was to observe, using the microanalysis, the presence in significant quantity of nitrogen and the element very greedy for nitrogen in the emulsion of flux.
  • nitrides therefore form within the metal liquid but are more or less wetted by the flux composed in particular of silicon oxide, calcium and aluminum.
  • Soluble both in metal and in flux they are surfactants. As such they are therefore responsible for the milk emulsion - liquid metal formed during intense brewing when setting places liquid metal against the shell during hydrodynamic regime. These solid nitrides increase as strongly the viscosity of the slag and make difficult its elimination by the centripetal force during of the casting of the second metal. But the emulsion itself, consists of drops of flux surrounded by metal liquid. This solidifies, which then makes impossible centripetal migration of the flow. A diaper formed of a mixture of metal and flux, very fragile, then intervenes at the interface of the two metals in weakening their bond.
  • the invention relates to a hot or cold rolling mill cylinder comprising a cast iron core and an external zone or envelope, in high-speed steel, characterized in that the external zone contains 2.3 to 3.5% by weight of carbon, from 6 to 8% in weight of vanadium and 3 to 9% by weight of molybdenum and does not exhibit gravity segregation due to the use of alloying elements forming nitrides heavy.
  • the metallic element forming nitrides can be one at least the following: tantalum, hafnium, zirconium, niobium.
  • the invention also relates to a method of manufacture of a rolling mill cylinder in which elaborates in a melting furnace and a metal is poured liquid constituted by a high-speed steel to constitute the cylinder casing, characterized in that deoxidizes the liquid metal and then introduces into the deoxidized liquid metal, at least one alloying element forming a heavy nitride and that after sinking the liquid metal, we pour a flow in the liquid state on the liquid metal delayed from the end from pouring the liquid metal.
  • Alloys of the high-speed steel type to constitute the envelope of the composite rolling mill cylinders were cast in a centrifugal casting plant horizontal by introducing a flow containing in particular silica, lime, magnesia and alumina and having a melting point of 1090 ° C.
  • This flux could be introduced as a solid powder during the pouring or pouring liquid after pouring from of a small graphite crucible. In this case, the slag was introduced 20 seconds after the end of casting.
  • the thickness of all these envelopes was about 50 mm.C
  • Alloy 1 does not segregate naturally. A added 1.1% tantalum was made 15 minutes before the pricked to empty the oven and after deoxidation cerium. The nitrogen content measured before adding was 350 ppm. The centrifuged envelope has no internal segregation, The structure has no carbide network, and no visible dendrite. In however, the flow present at the interface is emulsified with metal.
  • Alloy 2 is an alloy which naturally segregates into because of its high Vanadium content. Despite strong add Niobium, about 15 minutes before pricking and after deoxidation with Cerium, the centrifuged envelope has a segregated area of 7 mm, a structure dendritic and a fairly pronounced carbide network.
  • liquid Alloy 3 is an alloy naturally segregating due to the high contents in carbon and vanadium. With an addition of 1.6% of Hafnium, 15 minutes before pricking and after deoxidation in Cerium, the centrifuged envelope has no area segregated, neither emulsified slag, nor carbide network.
  • Alloy 4 is not a segregating alloy naturally. With an addition of 0.60% Tantalum, about 15 minutes before pricking and after deoxidation Cerium, the centrifuged envelope shows a segregation 5 mm with slightly emulsified flux. The network of carbides is clearly visible.
  • the flow introduced is liquid
  • Alloy 5 is a highly segregating alloy naturally. With an addition of 1.5% of Tantalum, after deoxidation in Cerium and about 15 minutes before pitted, the centrifuged envelope shows no segregation, no dendritic structure. A few carbides of type M6C slightly remain at the seals of a network that you can barely guess. There is no emulsified flow.
  • alloys A & B received no additions from Tantalum, Hafnium or Niobium. They were nevertheless cast like the previous alloys. Alloy A does has no segregation, alloy B has a 3 mm segregation. Both structures show dendrites and a network of carbides although the grades in Molybdenum and Tungsten are low. The two centrifuged envelopes show no flow emulsified.
  • the high-speed steel external zone must include for reasons given above from 2.3 to 4.5% by weight of carbon, 6 to 8% vanadium and 3 to 9% molybdenum and at least one element of the alloy forming a nitride heavy do not have, in their external area, segregation by gravity due to the element forming a heavy nitride.
  • the cylinders of the invention are distinguished from cylinders according to the prior art described above.
  • the element forming a heavy nitride can be chosen by apart from the elements indicated rather high as preferential.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacture And Refinement Of Metals (AREA)
EP99400531A 1999-03-04 1999-03-04 Verbundwalze zum Warm- oder Kaltwalzen und Herstellungsverfahren Withdrawn EP1033191A1 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP99400531A EP1033191A1 (de) 1999-03-04 1999-03-04 Verbundwalze zum Warm- oder Kaltwalzen und Herstellungsverfahren

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP99400531A EP1033191A1 (de) 1999-03-04 1999-03-04 Verbundwalze zum Warm- oder Kaltwalzen und Herstellungsverfahren

Publications (1)

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EP1033191A1 true EP1033191A1 (de) 2000-09-06

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106513619A (zh) * 2016-12-02 2017-03-22 机械科学研究总院青岛分院 一种常压下离心铸造高氮奥氏体不锈钢钢管的工艺
CN106825480A (zh) * 2017-02-23 2017-06-13 中钢集团邢台机械轧辊有限公司 一种浇注离心轧辊用的保护渣的加入方法
WO2018107314A1 (zh) * 2016-12-12 2018-06-21 机械科学研究总院青岛分院有限公司 一种常压下离心铸造高氮奥氏体不锈钢钢管的工艺
CN115780775A (zh) * 2022-10-10 2023-03-14 中钢集团邢台机械轧辊有限公司 一种轧制型钢用深孔型高速钢轧辊的制造方法

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3455372A (en) * 1967-03-08 1969-07-15 Hidesuke Yamamoto Continuous padding method using high frequency current
US4116684A (en) * 1976-03-17 1978-09-26 Hitachi Metals, Ltd. High speed tool steel having high toughness
EP0309587A1 (de) * 1987-03-24 1989-04-05 Hitachi Metals, Ltd. Verschleissfeste verbundwalze und verfahren zu ihrer herstellung
FR2625226A1 (fr) * 1987-12-23 1989-06-30 Chavanne Ketin Cylindre de travail composite bimetallique
WO1995024513A1 (en) * 1994-03-11 1995-09-14 The Davy Roll Company Limited Steel alloys and rolling mill rolls produced therefrom
EP0430241B1 (de) * 1989-11-30 1996-01-10 Hitachi Metals, Ltd. Verschleissfeste Verbundwalze
EP0698670A1 (de) * 1994-06-29 1996-02-28 Kawasaki Steel Corporation Material für die Aussenschicht einer Warmumformwalze und Verfahren zur Herstellung einer Warmumformwalze
EP0560210B1 (de) * 1992-03-06 1996-12-18 Hitachi Metals, Ltd. Verbundwalze und Verfahren zu ihrer Herstellung
EP0562114B1 (de) * 1991-09-12 1998-11-04 Kawasaki Steel Corporation Material für aussenschicht einer umformwalze und durch schleuderguss hergestellte verbundwalze
FR2767725A1 (fr) * 1997-09-01 1999-03-05 Jean Claude Werquin Cylindre de travail composite pour le laminage a chaud & a froid en acier rapide a haut carbone et haut vanadium et son procede de fabrication par coulee centrifuge

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3455372A (en) * 1967-03-08 1969-07-15 Hidesuke Yamamoto Continuous padding method using high frequency current
US4116684A (en) * 1976-03-17 1978-09-26 Hitachi Metals, Ltd. High speed tool steel having high toughness
EP0309587A1 (de) * 1987-03-24 1989-04-05 Hitachi Metals, Ltd. Verschleissfeste verbundwalze und verfahren zu ihrer herstellung
EP0309587B1 (de) * 1987-03-24 1993-07-28 Hitachi Metals, Ltd. Verschleissfeste verbundwalze und verfahren zu ihrer herstellung
FR2625226A1 (fr) * 1987-12-23 1989-06-30 Chavanne Ketin Cylindre de travail composite bimetallique
EP0430241B1 (de) * 1989-11-30 1996-01-10 Hitachi Metals, Ltd. Verschleissfeste Verbundwalze
EP0562114B1 (de) * 1991-09-12 1998-11-04 Kawasaki Steel Corporation Material für aussenschicht einer umformwalze und durch schleuderguss hergestellte verbundwalze
EP0560210B1 (de) * 1992-03-06 1996-12-18 Hitachi Metals, Ltd. Verbundwalze und Verfahren zu ihrer Herstellung
WO1995024513A1 (en) * 1994-03-11 1995-09-14 The Davy Roll Company Limited Steel alloys and rolling mill rolls produced therefrom
EP0698670A1 (de) * 1994-06-29 1996-02-28 Kawasaki Steel Corporation Material für die Aussenschicht einer Warmumformwalze und Verfahren zur Herstellung einer Warmumformwalze
FR2767725A1 (fr) * 1997-09-01 1999-03-05 Jean Claude Werquin Cylindre de travail composite pour le laminage a chaud & a froid en acier rapide a haut carbone et haut vanadium et son procede de fabrication par coulee centrifuge

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106513619A (zh) * 2016-12-02 2017-03-22 机械科学研究总院青岛分院 一种常压下离心铸造高氮奥氏体不锈钢钢管的工艺
WO2018107314A1 (zh) * 2016-12-12 2018-06-21 机械科学研究总院青岛分院有限公司 一种常压下离心铸造高氮奥氏体不锈钢钢管的工艺
CN106825480A (zh) * 2017-02-23 2017-06-13 中钢集团邢台机械轧辊有限公司 一种浇注离心轧辊用的保护渣的加入方法
CN106825480B (zh) * 2017-02-23 2019-06-21 中钢集团邢台机械轧辊有限公司 一种浇注离心轧辊用的保护渣的加入方法
CN115780775A (zh) * 2022-10-10 2023-03-14 中钢集团邢台机械轧辊有限公司 一种轧制型钢用深孔型高速钢轧辊的制造方法

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