EP1037745A1 - Dispositif et procede de revetement d'objets - Google Patents
Dispositif et procede de revetement d'objetsInfo
- Publication number
- EP1037745A1 EP1037745A1 EP98958937A EP98958937A EP1037745A1 EP 1037745 A1 EP1037745 A1 EP 1037745A1 EP 98958937 A EP98958937 A EP 98958937A EP 98958937 A EP98958937 A EP 98958937A EP 1037745 A1 EP1037745 A1 EP 1037745A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- coating material
- coating
- presses
- base
- vacuum
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000000576 coating method Methods 0.000 title claims abstract description 54
- 239000011248 coating agent Substances 0.000 title claims abstract description 50
- 238000000034 method Methods 0.000 title claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 34
- 238000001816 cooling Methods 0.000 claims abstract description 11
- 238000010438 heat treatment Methods 0.000 claims abstract description 8
- 238000010030 laminating Methods 0.000 claims abstract 2
- 239000011888 foil Substances 0.000 claims description 19
- 238000003475 lamination Methods 0.000 claims description 4
- 239000002985 plastic film Substances 0.000 description 6
- 229920006255 plastic film Polymers 0.000 description 6
- 238000005304 joining Methods 0.000 description 4
- 238000007664 blowing Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 239000004020 conductor Substances 0.000 description 1
- 230000002844 continuous effect Effects 0.000 description 1
- 235000019628 coolness Nutrition 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000003292 diminished effect Effects 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/0065—Heat treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
- B29C63/16—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material applied by "rubber" bag or diaphragm
Definitions
- the present invention relates to an apparatus as defined in the preamble of claim 1 and to a procedure as defined in the preamble of claim 6 for the lamination and/or coating of objects.
- Finnish patent specification FI 91225 presents a procedure and an apparatus for coating plate-like objects with a plastic film.
- the plastic film is first warmed and then applied onto an object which has been treated with heat-activated glue.
- a negative pressure is generated between the plastic film and the object.
- the object is then taken out of the heating and low-pressure chamber and cooled down by blowing air onto the object using a separate fan.
- the pressure of the air blown onto the object from a distance by a single fan is unevenly distributed, resulting in uneven cooling of the object and the plastic film on it.
- the edge areas of the object, which are critical in respect of adhesion of the plastic film, are left without special attention, and consequently the plastic film may be inadequately affixed to the object.
- the object of the present invention is to eliminate the problems described above.
- a specific object of the present invention is to present a new type of solution for an apparatus that can be used to coat or laminate plate-like or shaped objects of various sizes .
- the apparatus of the invention comprises at least two vacuum presses.
- the vacuum press comprises an element for heating the coating material and an element for generating a negative pressure between the object and a suitable coating material.
- the object may be of a plate-like shape or it may be a shaped object with a patterned surface, or the object may have e.g. a hemispherical shape.
- suitable coating materials are plastic foil, paper, wood veneer, glass fibre, metal and corresponding lamination materials.
- the vacuum press comprises a base on which the object is held in place during the essential operations in the coating process. These operations are pre-heating, generation of negative pressure, heating and prefera- bly cooling.
- the vacuum press comprises an element for joining it to a second vacuum press so that the bases of the presses form a substantially continuous base.
- the joining element may consist of e.g. an adapter fitted between the two presses placed side by side, a screw joint connecting the two presses together, a hook-like gripping or latching device, a staple.
- the base preferably extends to the edges of the press, so the joining element connecting the bases may be e.g. a tape or a fixed pro- jection comprised in the base and forming a tongue- and-groove type joint with the other base.
- a working area is formed on top of the base, so that when the two presses are connected together, the working areas form a continu- ous working area. This makes it possible to coat or laminate objects that are larger than an individual press, the object size being limited by the combined working area.
- the second vacuum press comprises only some of the elements of the first vacuum press, so the second vac- uum press may utilise the functions of the first vacuum press, such as e.g. control functions. In a feasible embodiment, the second vacuum press also utilises the pressure generating elements of the first vacuum press.
- the vacuum presses may preferably also be completely identical, in which case each one is normally used separately but, when necessary, the presses can be combined to allow coating or lamination of larger objects .
- the apparatus preferably comprises a flexible membranous foil which is lowered onto the coating material and the object. The membranous foil can preferably be reused several times.
- the apparatus comprises cooling air nozzles from which cool air is supplied over the membranous foil and which are located at the edges of the base.
- the cooling air is preferably pressurised.
- the nozzles are directed in an oblique downward direction or the nozzles may consist of holes in a frame above the press, the cooling air being discharged from said holes.
- the cooling of the coating material and the object is done in a controlled manner so that the edges are also taken into account.
- cooling can also be effected without a membranous foil.
- the apparatus preferably comprises a safety device that prevents the operation of the vacuum press when the safety device has detected an obstruction at the edges of the base.
- the safety device preferably comprises touch-sensitive, e.g. electrically conductive material to allow detection of an obstruction.
- the safety device may respond to an obstruction e.g. on the basis of a change in the capacitance or resis- tance of the material.
- the safety device may prefera- bly also detect an obstruction by an optical method, using e.g. a photosensitive material.
- the coating material is placed on top of the object to be coated, a negative pressure is generated between the object and the coating material, the coating material is heated to affix it to the object and the coating material and the object are preferably cooled after affixation.
- the object is coated/laminated using an apparatus consisting of at least two vacuum presses.
- the invention provides the advantage that the system has a modular construction.
- An important factor contributing towards implementing a modular construction is the form of the vacuum press, in which the working area extends close to the edges of the press. From two or more vacuum presses, it is possible to set up an assembly whose combined working area allows coating of objects larger than the working area of a single press. At the same time, the manufacturing costs of the apparatus remain low because preferably only one type of press is manufactured. The user can enlarge the apparatus as necessary, so a press once bought continues to be usable.
- the advantages of the procedure of the invention include a reduced consumption of coating material due to diminished waste. The procedure preferably allows the use of sheets pre-cut to size. A further advantage is that the procedure allows simultaneous coating of several different objects.
- Fig. 1 presents an apparatus according to the invention.
- Fig. 2 illustrates a combination of a number of vacuum presses in top view.
- Fig. 1 depicts an apparatus according to the invention for the coating of plate-like objects 1.
- Fig. 1 shows two vacuum presses connected together and an element 4 for joining the bases of the presses. When joined together, the bases form a continuous base.
- the frame above the press has been replaced with a frame 9 larger than the frame of the first press, covering both presses.
- the working areas on top of the bases are combined, thus making it possible to coat objects larger than a single working area.
- the object 1, coating material 2 and raising block 7 shown in Fig. 1 are in the working area of both presses.
- the use of a raising block 7 makes it possible to coat e.g. the edges of the plate at the same time.
- the membranous foil 5 in the example illustrated is attached to the edges of the combined working area, to the frame 9 above the presses.
- the cool- ing nozzles 6, directed in an obliquely downward direction, are located in the frame 9 above each press.
- Placed at the edges of the base is a safety device 8, which interrupts the operation of the apparatus if it detects an obstruction at the edges of the base or the working area.
- Fig. 2 shows a top view of a number of vacuum presses joined together.
- the working area extends close to the edges of the working area. Therefore, the presses can be joined by any one of their edges.
- the control functions of all the presses 20, 21 are con- trolled via the control panel of press 20. Presses 21 can be chained one after the other as slaves so that all control functions are implemented in the master press 20. All the presses are substantially equally effective, for they all have the elements essential for the coating of an object. Thus, in principle there is no limit to the maximum size of the apparatus.
- a base 3 as provided by the invention may consist of one or more vacuum press bases. On top of the base a working area is formed, where all the essential operations in the coating process are performed.
- the object 1 is held in place throughout the coating process.
- Several ob- jects may be placed on the base 3 for simultaneous coating.
- the membranous foil 5 is in the raised position, so the working area is open.
- the membranous foil is being heated by heat- ing elements placed above it, so the membranous foil is warm when it is lowered, thus accelerating the affixation of the coating.
- the membranous foil 5 is lowered and a negative pressure is generated under the membranous foil 5. This also produces a negative pressure between the object 1 and the coating material 2, so they are pressed together.
- the affixation of the coat onto the object 1 can be promoted by applying glue to the object or to the coating material 2.
- the membranous foil 5 is heated, and the heat also propagates into the coating material 2 and into the object 1.
- the membranous foil 5 compensates local temperature differences and protects the coating material against burn- through.
- the coating material 2 is affixed to the ob- ject 1.
- the object 1 and the coating material 2 are cooled by blowing cool pressurised air over the membranous foil 5.
- the air nozzles 6 blow air from ' the edges of the base, from the frame above the base. At the same time, a negative pressure is still maintained in the space under the membranous foil 5.
- the coated object is cooled in a controlled manner and especially the critical edge areas are more successfully coated.
- the membranous foil 5 is raised again. The same membranous foil 5 can be used in several successive coating operations.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Laminated Bodies (AREA)
Abstract
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FI974498 | 1997-12-11 | ||
| FI974498A FI106544B (fi) | 1997-12-11 | 1997-12-11 | Laitteisto ja menetelmä kappaleiden pinnoittamiseksi |
| PCT/FI1998/000956 WO1999029504A1 (fr) | 1997-12-11 | 1998-12-09 | Dispositif et procede de revetement d'objets |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP1037745A1 true EP1037745A1 (fr) | 2000-09-27 |
Family
ID=8550114
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP98958937A Withdrawn EP1037745A1 (fr) | 1997-12-11 | 1998-12-09 | Dispositif et procede de revetement d'objets |
Country Status (6)
| Country | Link |
|---|---|
| EP (1) | EP1037745A1 (fr) |
| JP (1) | JP2001525272A (fr) |
| CN (1) | CN1284915A (fr) |
| AU (1) | AU1489999A (fr) |
| FI (1) | FI106544B (fr) |
| WO (1) | WO1999029504A1 (fr) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2345661A (en) * | 1998-07-13 | 2000-07-19 | Robobond Ltd | Decorating ornamented articles |
| CN201343886Y (zh) | 2009-01-12 | 2009-11-11 | 梁瑛 | 一种无避让型立体停车位的车台板结构 |
| CN103029408A (zh) * | 2011-10-10 | 2013-04-10 | 靖江市永盛光电科技有限公司 | 一种背光源材料快速贴附与压合的模具 |
| US10086555B2 (en) | 2011-10-27 | 2018-10-02 | Whirlpool Corporation | Method for forming a laminated part |
| CN111086199B (zh) * | 2019-12-17 | 2021-08-03 | 永发(河南)模塑科技发展有限公司 | 一种纸浆模塑制品覆膜方法和装置 |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4689105A (en) * | 1985-04-15 | 1987-08-25 | Advanced Plasma Systems Inc. | Multi-layer printed circuit board lamination apparatus |
| EP0392226A1 (fr) * | 1989-03-23 | 1990-10-17 | Mitsubishi Gas Chemical Company, Inc. | Procédé intermittent et dispositif de production sous vide d'articles stratifiés |
| AU4066893A (en) * | 1992-09-03 | 1994-03-29 | Athanasisos Bitzounis | Method and machine for laminating a decorative layer to the surface of a three-dimensional object |
| US5607536A (en) * | 1992-10-30 | 1997-03-04 | Tikka-System Oy | Method and apparatus for coating objects with a plastic film |
-
1997
- 1997-12-11 FI FI974498A patent/FI106544B/fi active
-
1998
- 1998-12-09 WO PCT/FI1998/000956 patent/WO1999029504A1/fr not_active Ceased
- 1998-12-09 AU AU14899/99A patent/AU1489999A/en not_active Abandoned
- 1998-12-09 EP EP98958937A patent/EP1037745A1/fr not_active Withdrawn
- 1998-12-09 JP JP2000524132A patent/JP2001525272A/ja active Pending
- 1998-12-09 CN CN98813565.5A patent/CN1284915A/zh active Pending
Non-Patent Citations (1)
| Title |
|---|
| See references of WO9929504A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| AU1489999A (en) | 1999-06-28 |
| WO1999029504A1 (fr) | 1999-06-17 |
| FI974498L (fi) | 1999-06-12 |
| CN1284915A (zh) | 2001-02-21 |
| JP2001525272A (ja) | 2001-12-11 |
| FI974498A0 (fi) | 1997-12-11 |
| FI106544B (fi) | 2001-02-28 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
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| 17P | Request for examination filed |
Effective date: 20000629 |
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| AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): AT BE CH CY DE DK ES FI FR GB GR IE IT LI LU MC NL PT SE |
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| AX | Request for extension of the european patent |
Free format text: AL PAYMENT 20000629;LT PAYMENT 20000629;LV PAYMENT 20000629;MK PAYMENT 20000629;RO PAYMENT 20000629;SI PAYMENT 20000629 |
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| RAP3 | Party data changed (applicant data changed or rights of an application transferred) |
Owner name: DIAPEK OY |
|
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
|
| 18D | Application deemed to be withdrawn |
Effective date: 20020702 |