EP1052334A2 - Mixeur mobile pour train de recyclage à froid de revêtement routier bitumineux - Google Patents
Mixeur mobile pour train de recyclage à froid de revêtement routier bitumineux Download PDFInfo
- Publication number
- EP1052334A2 EP1052334A2 EP00109831A EP00109831A EP1052334A2 EP 1052334 A2 EP1052334 A2 EP 1052334A2 EP 00109831 A EP00109831 A EP 00109831A EP 00109831 A EP00109831 A EP 00109831A EP 1052334 A2 EP1052334 A2 EP 1052334A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- mixer
- water
- cement
- spraying
- bitumen
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000010426 asphalt Substances 0.000 title claims abstract description 39
- 238000004064 recycling Methods 0.000 title abstract description 4
- 239000000463 material Substances 0.000 claims abstract description 86
- 238000002156 mixing Methods 0.000 claims abstract description 49
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 44
- 238000005507 spraying Methods 0.000 claims abstract description 34
- 239000000654 additive Substances 0.000 claims abstract description 22
- 239000012530 fluid Substances 0.000 claims abstract description 16
- 230000003068 static effect Effects 0.000 claims abstract description 8
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 7
- 238000001704 evaporation Methods 0.000 claims abstract description 6
- 230000008020 evaporation Effects 0.000 claims abstract description 6
- 239000006260 foam Substances 0.000 claims abstract description 6
- 239000002245 particle Substances 0.000 claims abstract description 6
- 230000004931 aggregating effect Effects 0.000 claims abstract description 4
- 239000004568 cement Substances 0.000 claims description 29
- 239000011230 binding agent Substances 0.000 claims description 28
- 239000000203 mixture Substances 0.000 claims description 10
- 239000011083 cement mortar Substances 0.000 claims description 9
- 238000005303 weighing Methods 0.000 claims description 9
- 238000011065 in-situ storage Methods 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims description 6
- 230000000996 additive effect Effects 0.000 claims description 5
- 230000015572 biosynthetic process Effects 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 3
- 239000004570 mortar (masonry) Substances 0.000 claims description 2
- 239000000839 emulsion Substances 0.000 abstract description 7
- 239000011384 asphalt concrete Substances 0.000 abstract description 2
- 238000003801 milling Methods 0.000 description 6
- 238000003892 spreading Methods 0.000 description 5
- 239000007788 liquid Substances 0.000 description 4
- XRYVAQQLDYTHCL-UHFFFAOYSA-N Marini Chemical compound O1C=2C(CC(CC=C(C)C)C(C)=C)=C(O)C=C(O)C=2C(=O)CC1C1=CC=C(O)C=C1O XRYVAQQLDYTHCL-UHFFFAOYSA-N 0.000 description 3
- 238000005187 foaming Methods 0.000 description 3
- 239000002023 wood Substances 0.000 description 3
- 239000013590 bulk material Substances 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 238000007873 sieving Methods 0.000 description 2
- 230000006641 stabilisation Effects 0.000 description 2
- 238000009834 vaporization Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- ZXKXJHAOUFHNAS-UHFFFAOYSA-N fenfluramine hydrochloride Chemical compound [Cl-].CC[NH2+]C(C)CC1=CC=CC(C(F)(F)F)=C1 ZXKXJHAOUFHNAS-UHFFFAOYSA-N 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000005482 strain hardening Methods 0.000 description 1
- 238000013517 stratification Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000001131 transforming effect Effects 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/02—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for preparing the materials
- E01C19/10—Apparatus or plants for premixing or precoating aggregate or fillers with non-hydraulic binders, e.g. with bitumen, with resins, i.e. producing mixtures or coating aggregates otherwise than by penetrating or surface dressing; Apparatus for premixing non-hydraulic mixtures prior to placing or for reconditioning salvaged non-hydraulic compositions
- E01C19/1059—Controlling the operations; Devices solely for supplying or proportioning the ingredients
- E01C19/1068—Supplying or proportioning the ingredients
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/02—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for preparing the materials
- E01C19/10—Apparatus or plants for premixing or precoating aggregate or fillers with non-hydraulic binders, e.g. with bitumen, with resins, i.e. producing mixtures or coating aggregates otherwise than by penetrating or surface dressing; Apparatus for premixing non-hydraulic mixtures prior to placing or for reconditioning salvaged non-hydraulic compositions
- E01C19/1054—Preparing mixtures of which at least part of the solid ingredients has previously been deposited on the surface, excluding penetrating or surface dressing, e.g. in situ mixing, mixing involving lifting of spread or windrowed aggregate
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C23/00—Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
- E01C23/06—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road
- E01C23/065—Recycling in place or on the road, i.e. hot or cold reprocessing of paving in situ or on the traffic surface, with or without adding virgin material or lifting of salvaged material; Repairs or resurfacing involving at least partial reprocessing of the existing paving
Definitions
- the present patent has for object a mobile mixer to be used in train for cold recycling asphalt concrete roadways.
- the innovation finds particular even if not exclusive application in a mobile train to operate in situ in the road paving/repaving by also using recyclable material obtained by road scarification of the pre-existing road paving (art commonly known as "stabilisation").
- the in situ road directly road
- repaving known art provides the mixing and preparation of the components on the road itself after having carried out the milling (scarification) of the road paving for a certain depth (some centimetres), by means of a first front milling self-propelled machine, known as scarifier machine, which provides for milling the material upstream by a milling machine discharging it downstream on another towed machine, with eventual addition of new grit (for example by a grit spreader operating in front of the train), for the correction of the granulometric curves, and addition of binding materials with mixing action before the laying on road.
- scarifier machine first front milling self-propelled machine
- the work is started from the scarifier machine which scarifies (mills) the road paving for a certain depth transforming the road pavement in granular form (broken asphalt) , discharging it in a downstream line (grit line or broken asphalt continuous cumulus or continuous heap) where the heap shaper-meter adjusts it.
- the corrective grit is spread by a grit spreader upstream of the scarifying machine, directly on the road pavement to be scarified, so that an even mixing virgin material or rejuvenant material with scarfied (milled material), by means of the same action of the milling cutters is obtained.
- the train of machines which substantially concern the mixing therefore downstream of the scarifier machine, which generally operates separately, subsequently provides in the front-end, a self-propelled loader that conveys the broken material previously prepared in grit heap-line to a towed mixer machine which substantially concerns this invention, through a proportioning hopper, from which through a suitable ponderal dosage, it is discharged into the mixer.
- the towed mixing machine mixes the materials introducing the hot or cold bituminous binder into a mixer, by a pump connected to the aggregates feeding system in order to add the binder necessary for the mixing by picking it up from a suitable binder material tank integrated with the train (asphalt recycling travelplant with cold planer).
- the mixer or mixing machine or blending machine is made up of a container having a double rotor with blades.
- one or more direct flame burners for the binder (bitumen) eventual heating are provided, and the mixed material is discharged while still hot, that is with the mixed bitumen not yet solidified, in the form of a heap line (grit line), from the rear mouth of the mixer,
- the following machine in the train provides for spreading the material on the road by spreader.
- additional water tank to the binder tank may be provided for cement mixture.
- the same train can perform stabilisations with cement or with other binders (generally cold) such as for example bituminous mixtures in solution with solvents or in emulsion with water.
- binders generally cold
- the mixing unit includes a mixer group or unit (equipped/able with a water or volumetrically proportioned bituminous binders spraying device), of the "Trough” type with a pair of horizontal or lightly tilted shafts, longitudinally placed parallel to one another endowed with oppositely rotating mixing blades.
- a road paving cold recycle train is provided, the train being for the collection in continuous of bulk material in a grit line along the feather-edge restoration runway, of the type frontally involving two arms with means for picking -up the bulk material in front of their path and means for the conveying on a downstream blending machine, which includes between the wheels or front tracks and wheels or rear tracks, suction means (SA) for sucking all that granulated material and dust which the front pick-up means have failed to collect from the underlying paving is provided.
- SA suction means
- Purpose of the present innovation is to realise a new train particularly suitable to the cold working and laying of the material, without the drawbacks, complexity, problems, of the prior cold arts and of the as much complex hot laying arts.
- the mixer to form a cold recycle self-propelled train for the road paving rehash, of the type involving:
- mixing means and said binder material spreading means provide:
- a towing vehicle provides to feed the fluid bitumen to said mixer in said spraying ramp.
- cement binder favours a fastest absorption in the mixture of the waste water after the new layer rolling, making the new paving more rapidly practicable.
- the additive materials to the bitumen are amines in the 1/3% percentage, which favour the realisation of the mixture.
- the amount of bitumen is advantageously provided in about 2-4%, advantageously in about 3% of the material to be recycled (aggregates).
- the amount of water for the bitumen foaming advantageously ranges within a 2 to 5 % value.
- the mixing vehicle according to this invention includes:
- Substantially said mixing means and said binder material delivering means provide:
- a continuous mixer (P1) with double axis (Ax) with co-penetrating blades or crossing blades (PO) and discharge at one end (S) is used while on the top the spraying ramp extends (P12) with a plurality of sprayers comprising an additived bitumen duct (B+AD), that gets through an interchangeable gauger (U1) to flow in a turbulence pre-chamber where the water is injected under pressure (H2O), which is tightly mixed with the bitumen and additive (B+AD) and exits from the spraying nozzles with rapid expansion of the water particles that immediately evaporate foaming the material, which falling above the mixer (P1) is mixed with the aggregate together with the liquid cement mortar (M).
- B+AD additived bitumen duct
- U1 interchangeable gauger
- PLC Process Control Coding Logic Computer
- M variable motor
- tacho-dynamo tachymetric dynamo or tachymeter-dynamo, P6.
- a by-pass (BP) in the bitumen feeding for the recirculation in case of delivery stop to the mixer is provided.
- the computer-controlled system determines and controls all the parameters for a regular continuous working.
- mixing vehicle is endowed with the following devices or units:
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Road Paving Machines (AREA)
- Road Paving Structures (AREA)
- Road Repair (AREA)
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ITUD990031 | 1999-05-12 | ||
| ITUD990094 | 1999-05-12 | ||
| IT000094 IT1310564B1 (it) | 1999-05-12 | 1999-05-12 | Veicolo mescolatore per treno di riciclaggio a freddo perrifacimento di pavimentazione stradale |
| ITUD990031 ITUD990031U3 (it) | 1999-05-12 | 1999-05-12 | Veicolo mescolatore per treno di riciclaggio a freddo perrifacimento di pavimentazione stradale |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP1052334A2 true EP1052334A2 (fr) | 2000-11-15 |
| EP1052334A3 EP1052334A3 (fr) | 2002-03-06 |
| EP1052334B1 EP1052334B1 (fr) | 2005-03-23 |
Family
ID=26332546
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP20000109831 Expired - Lifetime EP1052334B1 (fr) | 1999-05-12 | 2000-05-09 | Mixeur mobile pour train de recyclage à froid de revêtement routier bitumineux |
Country Status (1)
| Country | Link |
|---|---|
| EP (1) | EP1052334B1 (fr) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2356628B (en) * | 1999-11-29 | 2004-04-28 | Innovation Holdings | Improvements in and relating to concrete production |
| FR2849873A1 (fr) * | 2003-01-14 | 2004-07-16 | Famatec | Melangeur pour la fabrication d'un produit enrobe |
| FR2870550A1 (fr) * | 2004-05-21 | 2005-11-25 | Concept Travaux Publics Sarl | Dispositif pour l'epandage de liant sur la chaussee |
| GB2418155A (en) * | 2004-09-21 | 2006-03-22 | Bcb Coated Stone Ltd | Emulsion macadam mixing apparatus |
| CN101831861A (zh) * | 2010-05-24 | 2010-09-15 | 河海大学 | 一种可保护粘结层的沥青混合料摊铺设备及应用方法 |
| CN101979771A (zh) * | 2010-11-09 | 2011-02-23 | 无锡锡通工程机械有限公司 | 塔楼整体移动举升装置 |
| CN108004879A (zh) * | 2017-11-16 | 2018-05-08 | 鞍山森远路桥股份有限公司 | 移动式厂拌冷再生机 |
| CN111119010A (zh) * | 2020-01-06 | 2020-05-08 | 陕西中大力鼎科技有限公司 | 一种立式水泥浆喷洒装置和具有该装置的摊铺机及其应用 |
| WO2021001648A1 (fr) * | 2019-07-01 | 2021-01-07 | A2E Industries Limited | Véhicule, appareil et procédé |
| US11174603B2 (en) | 2008-08-05 | 2021-11-16 | A.L.M. Holding Company | Process for cold-in-place recycling using foamed asphalt and lubrication additive |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8562247B2 (en) | 2009-01-02 | 2013-10-22 | Heatwurx, Inc. | Asphalt repair system and method |
| US8556536B2 (en) | 2009-01-02 | 2013-10-15 | Heatwurx, Inc. | Asphalt repair system and method |
| US8801325B1 (en) | 2013-02-26 | 2014-08-12 | Heatwurx, Inc. | System and method for controlling an asphalt repair apparatus |
| US9416499B2 (en) | 2009-12-31 | 2016-08-16 | Heatwurx, Inc. | System and method for sensing and managing pothole location and pothole characteristics |
| USD700633S1 (en) | 2013-07-26 | 2014-03-04 | Heatwurx, Inc. | Asphalt repair device |
| RU2671271C1 (ru) * | 2018-06-05 | 2018-10-30 | Акционерное общество "Труд" | Способ получения теплой асфальтобетонной смеси и устройство для его осуществления |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB879692A (en) * | 1958-04-10 | 1961-10-11 | Iowa State College Res Found | Improved method for combining a bituminous binder with an aggregate |
| FR2652090B1 (fr) * | 1989-09-15 | 1994-04-01 | Lefebvre Entr Jean | Procede et installation de fabrication de liants modifies a usage routier. |
| DE4237512A1 (de) * | 1992-11-08 | 1994-05-11 | Wirtgen Gmbh | Verfahren und Vorrichtung zur Sanierung beschädigter Fahrbahnen |
| DE29702162U1 (de) * | 1997-02-08 | 1998-06-10 | Wirtgen GmbH, 53578 Windhagen | Vorrichtung zum Bearbeiten von Fahrbahnen, sowie Vorrichtung zum Erzeugen von Schaumbitumen |
| IT1295733B1 (it) * | 1997-08-06 | 1999-05-27 | Marini Spa | Macchina per treno di riciclaggio a freddo di pavimentazione stradale |
-
2000
- 2000-05-09 EP EP20000109831 patent/EP1052334B1/fr not_active Expired - Lifetime
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2356628B (en) * | 1999-11-29 | 2004-04-28 | Innovation Holdings | Improvements in and relating to concrete production |
| FR2849873A1 (fr) * | 2003-01-14 | 2004-07-16 | Famatec | Melangeur pour la fabrication d'un produit enrobe |
| EP1445380A3 (fr) * | 2003-01-14 | 2005-04-20 | Famatec | Mélangeur pour la fabrication d'un produit enrobé |
| FR2870550A1 (fr) * | 2004-05-21 | 2005-11-25 | Concept Travaux Publics Sarl | Dispositif pour l'epandage de liant sur la chaussee |
| GB2418155A (en) * | 2004-09-21 | 2006-03-22 | Bcb Coated Stone Ltd | Emulsion macadam mixing apparatus |
| GB2418155B (en) * | 2004-09-21 | 2010-02-24 | Bcb Coated Stone Ltd | Emulsion macadam |
| US11174603B2 (en) | 2008-08-05 | 2021-11-16 | A.L.M. Holding Company | Process for cold-in-place recycling using foamed asphalt and lubrication additive |
| CN101831861A (zh) * | 2010-05-24 | 2010-09-15 | 河海大学 | 一种可保护粘结层的沥青混合料摊铺设备及应用方法 |
| CN101831861B (zh) * | 2010-05-24 | 2012-06-27 | 河海大学 | 一种可保护粘结层的沥青混合料摊铺设备及应用方法 |
| CN101979771A (zh) * | 2010-11-09 | 2011-02-23 | 无锡锡通工程机械有限公司 | 塔楼整体移动举升装置 |
| CN108004879A (zh) * | 2017-11-16 | 2018-05-08 | 鞍山森远路桥股份有限公司 | 移动式厂拌冷再生机 |
| WO2021001648A1 (fr) * | 2019-07-01 | 2021-01-07 | A2E Industries Limited | Véhicule, appareil et procédé |
| CN114269988A (zh) * | 2019-07-01 | 2022-04-01 | A2E工业有限公司 | 运载工具、装置和方法 |
| CN114269988B (zh) * | 2019-07-01 | 2024-04-02 | A2E工业有限公司 | 运载工具、装置和方法 |
| CN111119010A (zh) * | 2020-01-06 | 2020-05-08 | 陕西中大力鼎科技有限公司 | 一种立式水泥浆喷洒装置和具有该装置的摊铺机及其应用 |
Also Published As
| Publication number | Publication date |
|---|---|
| EP1052334B1 (fr) | 2005-03-23 |
| EP1052334A3 (fr) | 2002-03-06 |
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