EP1059363A1 - Méthode pour un procédé intégré de traitement thermique - Google Patents
Méthode pour un procédé intégré de traitement thermique Download PDFInfo
- Publication number
- EP1059363A1 EP1059363A1 EP00112192A EP00112192A EP1059363A1 EP 1059363 A1 EP1059363 A1 EP 1059363A1 EP 00112192 A EP00112192 A EP 00112192A EP 00112192 A EP00112192 A EP 00112192A EP 1059363 A1 EP1059363 A1 EP 1059363A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- sheet
- heat treatment
- aluminum strip
- aluminum
- cold
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000010438 heat treatment Methods 0.000 title claims abstract description 50
- 238000000034 method Methods 0.000 title claims abstract description 27
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 68
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 68
- 238000004519 manufacturing process Methods 0.000 claims abstract description 21
- 239000000463 material Substances 0.000 claims abstract description 16
- 238000010791 quenching Methods 0.000 claims abstract description 10
- 230000000171 quenching effect Effects 0.000 claims abstract description 9
- 238000000137 annealing Methods 0.000 claims description 12
- 238000003860 storage Methods 0.000 claims description 4
- 238000004806 packaging method and process Methods 0.000 claims 1
- 238000001354 calcination Methods 0.000 abstract 1
- 230000001939 inductive effect Effects 0.000 description 8
- 238000005096 rolling process Methods 0.000 description 8
- 229910045601 alloy Inorganic materials 0.000 description 6
- 239000000956 alloy Substances 0.000 description 6
- 238000010792 warming Methods 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 2
- 229910017818 Cu—Mg Inorganic materials 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000005672 electromagnetic field Effects 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 229910021365 Al-Mg-Si alloy Inorganic materials 0.000 description 1
- 229910018464 Al—Mg—Si Inorganic materials 0.000 description 1
- 229910018571 Al—Zn—Mg Inorganic materials 0.000 description 1
- 229910019086 Mg-Cu Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005097 cold rolling Methods 0.000 description 1
- 210000003298 dental enamel Anatomy 0.000 description 1
- 238000005098 hot rolling Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000012432 intermediate storage Methods 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000011369 optimal treatment Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 210000003660 reticulum Anatomy 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
- C22F1/057—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with copper as the next major constituent
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
- C22F1/047—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with magnesium as the next major constituent
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
- C22F1/053—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with zinc as the next major constituent
Definitions
- the invention relates to a method for producing cold-formed components from a hardenable Aluminum material, in which a process integrated Heat treatment is carried out.
- Curable Aluminum materials such as Al-Mg-Cu, Al-Mg-Si, Al-Zn-Mg, Al-Cu-Mg or comparable alloys are preferred for Manufacture of cold-formed, especially deep-drawn Components used. Alloys have hardenable alloys with regard to the strengths achievable by the influence of heat special advantages. For example, in the area automotive components such as bonnets, doors etc., proven, that of an Al-Cu-Mg or Al-Mg-Si alloy have been produced. The firmness of these Components made of alloys can, for example due to the effect when a stove enamel is applied Increase heat ("bake hardening").
- Such a method is, for example, in German Published patent application DE 196 19 034 A1.
- Heat treatment is preferably by means of an inductive one working heating device performed. With a such facility can be large in a relatively short time Apply heat to the material to be annealed.
- the production of the aluminum strip explained takes place in the Usually held in a rolling mill.
- the processor from which Aluminum material by cold forming the component to be manufactured is manufactured obtains aluminum strips or - from the rolling mill sheets. This material is then processed at the processor usually stored a certain time before it Cold forming is fed.
- the camp has the function a buffer that ensures that there is always a sufficient amount of material available for processing stands.
- a problem with the storage of curable materials of the above-described type of aluminum strips produced consists of the fact that in the case of tapes which change when leaving the Rolling mill is in the annealed and quenched state, this condition is not stable. So immediately after the End heat treatment as "cold curing" designated process, in the course of which increasing Form lots of fine, metastable material phases, through which the deformability of the material is impaired. Therefore aluminum straps must be delivered within certain deadlines, for example after three months at the latest, but ideally within 14 days after the production of the Cold forming can be supplied. Harden after this time the tapes so strong that their trouble-free Further processing is no longer guaranteed. The limited Durability of the aluminum strips brings for the processor logistical problems and the danger that in the case of a Malfunction larger quantities of those kept in stock Aluminum strips become unusable.
- the invention has for its object a method for Manufacture of cold-formed components from curable Specify aluminum materials where the workability of the aluminum strip used regardless of the storage time is.
- the Invention before the heat treatment of the aluminum strips or Aluminum sheets only after storage shortly before cold forming perform. Since according to the invention between the Heat treatment and cold forming are only minor Period of time, the process of cold curing can no longer use to a significant extent.
- the aluminum band or - This is how sheet metal is when it enters the Cold forming device in an optimal one for the deformation Structural state, in which there is a low yield strength, a has a favorable yield ratio and high elongation values.
- Another significant advantage of the invention is that that the rolled aluminum strip is no longer required or sheet before it is stored in the processor's warehouse undergo an extensive annealing treatment. So can those required by the conventional approach Significant investments in the construction and the Operation of the continuous furnaces used for annealing saved become. Instead, small, compact and therefore inexpensive devices for heat treatment at Processors are set up. These devices can without any problems with regard to the respective heating task be optimized. The processor is doing this regardless of shelf life and can do so required aluminum strip or sheet at any time according to the consume actual demand. Capacity bottlenecks or insufficient utilization of the aluminum strip processing Devices or plates used can be avoided become.
- the method according to the invention is particularly suitable for Manufacture of components from aluminum strip or sheet, the a small width and a larger one in relation to the width Has thickness.
- Such tapes can be inexpensive manufacturable and operable devices effectively be heat treated, the respective Heating devices in contrast to conventional used continuous furnaces in a simple way to the special Task can be adapted.
- Another particular advantage of the invention is Connection with processing thicker, narrower Aluminum strips or sheets in that for heating of these strips or sheets used without facilities special effort can be designed so that a safe Warming of the respectively heated aluminum strip or sheet is guaranteed. This leads to a further improvement the quality of the thick strips or sheets manufactured end products.
- a particularly advantageous embodiment of the invention is characterized in that the heating during the annealing done inductively.
- Facilities where exposure of an electromagnetic field an inductive heating of the processed goods are carried out, enable the tape to be heated to the within a short time heat the required annealing temperature.
- Both the Duration and temperature development are precisely controlled be so that an optimal treatment result is achieved. For this reason, working inductively Heating devices especially for the heat treatment of narrow and thick bands or from such bands manufactured blanks where a proper Warming of the material is required, which in conventionally used continuous furnaces only under Difficulties to be guaranteed.
- An aluminum strip 1 produced from a hardenable alloy of small width and great thickness is in a rolling mill 2 in a conventional manner by rolling from a slab manufactured.
- the aluminum strip 1 reeled into coils 3 leaves the rolling mill 2, without a final one beforehand Heat treatment, such as solution annealing and quenching in a continuous furnace.
- the coils 3 are sent to a processor 4, which is for example, a plant for the production of Body components can act, delivered and in its warehouse 5 stored. From the warehouse 5, the coils 3 if necessary removed and transferred to a production line 6.
- a processor 4 which is for example, a plant for the production of Body components can act, delivered and in its warehouse 5 stored. From the warehouse 5, the coils 3 if necessary removed and transferred to a production line 6.
- the production line 6 comprises a decoiler 7, one Heat treatment device 8, a blanking press 9 and a multi-stage press 10.
- the Heat treatment device 8 is in the feed area 9a Blank press 9 arranged. It includes one here in the individual device 8a, not shown, for inductive heating and one also not shown in detail Quenching device 8b.
- In the heater 8a one that extends across the width of the material to be heated, Induction coil, not shown, arranged which is an electromagnetic Field produces that the warming of each Area of effect of the coil located goods.
- the coils 3 removed from the warehouse 5 are in the Uncoiler 7 given. From this the uncoiled Aluminum strip 1 supplied to the heat treatment device 8.
- the one located in the heat treatment device 8 Section of aluminum strip 1 is initially for a short Time, for example 2 to 3 seconds, from the inductive working heater 8a to solution annealing temperature brought. Then the relevant one, to annealing temperature heated section of the aluminum strip 1 in the Quenching device 8b quenched.
- the one heat-treated section of the aluminum strip 1 arrives then in the blanking press 9, which comes out of the band Cuts 11 punches.
- the blanks 11 are then the Multi-stage press 10 supplied.
- a Production line 20 a decoiler 21, a Heat treatment device 22, a blanking press 23 as well as several multi-stage presses 24, 25, 26, 27, 28, 29.
- the heat treatment device 22 is in the feed area 23a the blanking press 23 arranged. Like the one in Fig. 1 shown heat treatment device 9 in here individual device 22a, not shown, for inductive Warm up and one not shown in detail either Quench 22b.
- a coil 30 is formed wound, consisting of a hardenable alloy Given aluminum tape 31, which previously as with 1 in a rolling mill and has been stored in a warehouse by the processor.
- the aluminum strip 31 in the Heat treatment device 22 fed in which it from of the heating device 22a for a short time Solution annealing temperature warmed and then from Quenching device 22b is quenched. That way heat treated, an optimal condition for cold forming having aluminum strip 31 then gets into the Blank stamping press 23, in which the aluminum strip 31 Blanks 33 are punched. From the blanking press 23 the blanks 33 reach the multi-stage presses 24-29 in which they are cold formed into multi-stage body components become.
Landscapes
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Organic Chemistry (AREA)
- Crystallography & Structural Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Physics & Mathematics (AREA)
- Metallurgy (AREA)
- Thermal Sciences (AREA)
- Heat Treatment Of Strip Materials And Filament Materials (AREA)
- Bipolar Transistors (AREA)
- Metal Rolling (AREA)
- Heat Treatments In General, Especially Conveying And Cooling (AREA)
- Crystals, And After-Treatments Of Crystals (AREA)
- Photovoltaic Devices (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE19926229 | 1999-06-10 | ||
| DE19926229A DE19926229C1 (de) | 1999-06-10 | 1999-06-10 | Verfahren zum prozeßintegrierten Wärmebehandeln |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP1059363A1 true EP1059363A1 (fr) | 2000-12-13 |
| EP1059363B1 EP1059363B1 (fr) | 2003-08-27 |
| EP1059363B2 EP1059363B2 (fr) | 2010-11-03 |
Family
ID=7910639
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP00112192A Expired - Lifetime EP1059363B2 (fr) | 1999-06-10 | 2000-06-07 | Méthode pour un procédé intégré de traitement thermique |
Country Status (5)
| Country | Link |
|---|---|
| EP (1) | EP1059363B2 (fr) |
| AT (1) | ATE248239T1 (fr) |
| DE (2) | DE19926229C1 (fr) |
| ES (1) | ES2204400T5 (fr) |
| PT (1) | PT1059363E (fr) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1075935A1 (fr) | 1999-08-12 | 2001-02-14 | Pechiney Rhenalu | Bande ou tube en alliage d'aluminium pour la fabrication d'échangeurs de chaleur brasés |
| WO2010118454A1 (fr) * | 2009-04-17 | 2010-10-21 | Voestalpine Automotive Gmbh | Procédé de fabrication d'une pièce moulée |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102006006849A1 (de) * | 2006-02-15 | 2007-08-16 | Bayerische Motoren Werke Ag | Verfahren und Vorrichtung zum Ausscheidungshärten von hochlegierten Nichteisenmetallen |
| DE102011103269A1 (de) | 2011-05-26 | 2012-11-29 | Thyssenkrupp System Engineering Gmbh | Glühvorrichtunng und Verfahren zum Glühen von Metallplatten |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4784921A (en) * | 1985-11-04 | 1988-11-15 | Aluminum Company Of America | Aluminum alloy automotive material |
| WO1996007768A1 (fr) * | 1994-09-06 | 1996-03-14 | Alcan International Limited | Procede de traitement thermique destine a une feuille d'alliage d'aluminium |
Family Cites Families (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1087815B (de) * | 1952-09-22 | 1960-08-25 | Osnabruecker Kupfer Und Draht | Verfahren zur Herstellung von texturfrei bleibendem Tiefziehmaterial aus Aluminium |
| US3135633A (en) † | 1959-09-08 | 1964-06-02 | Duralumin | Heat treatment process improving the mechanical properties of aluminiummagnesium-silicon alloys |
| US4077813A (en) † | 1976-07-26 | 1978-03-07 | Nasa | Method of producing complex aluminum alloy parts of high temper, and products thereof |
| DE3728041A1 (de) † | 1987-08-22 | 1989-03-02 | Messer Griesheim Gmbh | Verfahren zur herstellung von biegeteilen aus vorverfestigten metallen durch kaltumformung |
| BR9103666A (pt) † | 1990-08-27 | 1992-05-19 | Aluminum Co Of America | Metodo de producao de um produto de folha de liga a base de aluminio e produto feito pelo dito metodo |
| US5496426A (en) † | 1994-07-20 | 1996-03-05 | Aluminum Company Of America | Aluminum alloy product having good combinations of mechanical and corrosion resistance properties and formability and process for producing such product |
| DE69628922T2 (de) † | 1995-05-11 | 2004-01-29 | Kaiser Aluminium Chem Corp | Aluminium 6xxx-legierung mit verbesserter beschädigungsbeständigkeit |
| DE19619034C2 (de) * | 1995-07-18 | 1998-01-22 | Mannesmann Ag | Verfahren zur Verbesserung der Umformbarkeit bei der Herstellung von Bauteilen aus Leichtmetallband |
| EP0848073B1 (fr) † | 1996-12-16 | 2002-05-08 | Corus Aluminium Walzprodukte GmbH | Détensionnement d'une pièce en alliage d'aluminium durcissable |
| US5948185A (en) † | 1997-05-01 | 1999-09-07 | General Motors Corporation | Method for improving the hemmability of age-hardenable aluminum sheet |
| US6033499A (en) † | 1998-10-09 | 2000-03-07 | General Motors Corporation | Process for stretch forming age-hardened aluminum alloy sheets |
| FR2792001B1 (fr) † | 1999-04-12 | 2001-05-18 | Pechiney Rhenalu | Procede de fabrication de pieces de forme en alliage d'aluminium type 2024 |
-
1999
- 1999-06-10 DE DE19926229A patent/DE19926229C1/de not_active Expired - Fee Related
-
2000
- 2000-06-07 EP EP00112192A patent/EP1059363B2/fr not_active Expired - Lifetime
- 2000-06-07 DE DE50003417T patent/DE50003417D1/de not_active Expired - Lifetime
- 2000-06-07 ES ES00112192T patent/ES2204400T5/es not_active Expired - Lifetime
- 2000-06-07 PT PT00112192T patent/PT1059363E/pt unknown
- 2000-06-07 AT AT00112192T patent/ATE248239T1/de active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4784921A (en) * | 1985-11-04 | 1988-11-15 | Aluminum Company Of America | Aluminum alloy automotive material |
| WO1996007768A1 (fr) * | 1994-09-06 | 1996-03-14 | Alcan International Limited | Procede de traitement thermique destine a une feuille d'alliage d'aluminium |
Non-Patent Citations (1)
| Title |
|---|
| W.HUFNAGEL: "ALUMINIUM TASCHENBUCH 14 AUSGABE", 1983, ALUMINIUM VERLAG, DUSSELDORF DE, XP002147743 * |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1075935A1 (fr) | 1999-08-12 | 2001-02-14 | Pechiney Rhenalu | Bande ou tube en alliage d'aluminium pour la fabrication d'échangeurs de chaleur brasés |
| WO2010118454A1 (fr) * | 2009-04-17 | 2010-10-21 | Voestalpine Automotive Gmbh | Procédé de fabrication d'une pièce moulée |
| EP2248926A1 (fr) * | 2009-04-17 | 2010-11-10 | voestalpine Automotive GmbH | Procédé de fabrication d'une pièce emboutie |
| US10022769B2 (en) | 2009-04-17 | 2018-07-17 | Voestalpine Metal Forming Gmbh | Method for producing a shaped part from an aluminum alloy sheet |
Also Published As
| Publication number | Publication date |
|---|---|
| ATE248239T1 (de) | 2003-09-15 |
| EP1059363B1 (fr) | 2003-08-27 |
| DE50003417D1 (de) | 2003-10-02 |
| ES2204400T5 (es) | 2011-03-22 |
| PT1059363E (pt) | 2003-12-31 |
| EP1059363B2 (fr) | 2010-11-03 |
| ES2204400T3 (es) | 2004-05-01 |
| DE19926229C1 (de) | 2001-02-15 |
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