EP1125007B1 - Submikrone metallisierung unter verwendung elektrochemischer beschichtung - Google Patents

Submikrone metallisierung unter verwendung elektrochemischer beschichtung Download PDF

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Publication number
EP1125007B1
EP1125007B1 EP99954748A EP99954748A EP1125007B1 EP 1125007 B1 EP1125007 B1 EP 1125007B1 EP 99954748 A EP99954748 A EP 99954748A EP 99954748 A EP99954748 A EP 99954748A EP 1125007 B1 EP1125007 B1 EP 1125007B1
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EP
European Patent Office
Prior art keywords
electroplating
current density
micro
waveform
metal
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EP99954748A
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English (en)
French (fr)
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EP1125007A1 (de
EP1125007A4 (de
Inventor
Linlin Chen
Lyndon W. Graham
Thomas L. Ritzdorf
Dakin Fulton
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Semitool Inc
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Semitool Inc
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    • C—CHEMISTRY; METALLURGY
    • C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
    • C25D5/02—Electroplating of selected surface areas
    • C—CHEMISTRY; METALLURGY
    • C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
    • C25D5/10—Electroplating with more than one layer of the same or of different metals
    • C—CHEMISTRY; METALLURGY
    • C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
    • C25D5/18—Electroplating using modulated, pulsed or reversing current
    • C—CHEMISTRY; METALLURGY
    • C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
    • C25D5/60—Electroplating characterised by the structure or texture of the layers
    • C25D5/605—Surface topography of the layers, e.g. rough, dendritic or nodular layers
    • C—CHEMISTRY; METALLURGY
    • C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
    • C25D5/60—Electroplating characterised by the structure or texture of the layers
    • C25D5/605—Surface topography of the layers, e.g. rough, dendritic or nodular layers
    • C25D5/611—Smooth layers
    • C—CHEMISTRY; METALLURGY
    • C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
    • C25D5/60—Electroplating characterised by the structure or texture of the layers
    • C25D5/615—Microstructure of the layers, e.g. mixed structure
    • C25D5/617—Crystalline layers

Definitions

  • This invention relates to the deposition of metal on microelectronic workpieces. It relates particularly to such deposition into a micro-recessed structure in the workpiece surface.
  • An integrated circuit is an interconnected ensemble of devices formed within a semiconductor material and within a dielectric material that overlies a surface of the semiconductor material.
  • Devices which may be formed within the semiconductor material include MOS transistors, bipolar transistors, diodes and diffused resistors.
  • Devices which may be formed within the dielectric include thin-film resistors and capacitors.
  • IC chips integrated circuit die
  • the devices utilized in each dice are interconnected by conductor paths formed within the dielectric.
  • two or more levels of conductor paths are employed as interconnections.
  • an aluminum alloy and silicon oxide are typically used for, respectively, the conductor and dielectric.
  • signal propagation delay may be characterized by a time delay T. See E.H. Stevens, Interconnect Technology, QMC, Inc., July 1993 .
  • T time delay
  • R and C are, respectively, an equivalent resistance and capacitance for the interconnect path
  • I SAT and V SAT are, respectively, the saturation (maximum) current and the drain-to-source potential at the onset of current saturation for the transistor that applies a signal to the interconnect path.
  • the path resistance is proportional to the resistivity, ⁇ , of the conductor material.
  • the path capacitance is proportional to the relative dielectric permittivity, K e , of the dielectric material.
  • K e the relative dielectric permittivity
  • a small value of T requires that the interconnect line carry a current density sufficiently large to make the ratio V SAT //RI SAT small. It follows, therefore, that a low-p conductor which can carry a high current density and a low-Ke dielectric should be utilized in the manufacture of high-performance integrated circuits.
  • copper interconnect lines within a low-Ke dielectric will likely replace aluminum-alloy lines within a silicon oxide dielectric as the most preferred interconnect structure. See “ Copper Goes Mainstream: Low-k to follow", Semiconductor International, November 1997, pp. 67-70 . Resistivities of copper films are in the range of 1.7 to 2.0 ⁇ cm. while resistivities of aluminum-alloy films are higher in the range of 3.0 to 3.5 ⁇ cm.
  • Diffusion of copper is one such problem. Under the influence of an electric field, and at only moderately elevated temperatures, copper moves rapidly through silicon oxide. It is believed that copper also moves rapidly through low-Ke dielectrics. Such copper diffusion causes failure of devices formed within the silicon.
  • Another problem is the propensity of copper to oxidize rapidly when immersed in aqueous solutions or when exposed to an oxygen-containing atmosphere. Oxidized surfaces of the copper are rendered non-conductive and thereby limit the current carrying capability of a given conductor path when compared to a similarly dimensioned non-oxidized copper path.
  • a still further problem with using copper in integrated circuits is that it is difficult to use copper in a multi-layer, integrated circuit structure with dielectric materials. Using traditional methods of copper deposition, copper adheres only weakly to dielectric materials.
  • Fig. 1 illustrates the process steps generally required for implementing the dual damascene architecture.
  • Electrodeposition of the copper metallization has been found to be the most efficient way to deposit copper into the trenches and vias. This method has been found to impart the best electromigration resistance performance to the resulting interconnect.
  • this method of depositing the copper is not without problems of its own.
  • acid copper plating solutions for copper interconnect often contain organic additives to provide improved throwing power, enhanced leveling effect, and proper deposit characteristics. Since these additives play a significant role in copper plating, the concentrations of these additives in the plating bath need to be tightly controlled to ensure consistent trench fill and film properties.
  • the present inventors have recognized that it would be desirable to use an additive-free plating solution to improve bath control, thereby eliminate the need to monitor the concentrations of the additives. Further, they have recognized that, even in the presence of such additives, certain plating parameters must be optimized.
  • the present inventors have found that application of metallization, particularly copper metallization, using low current density plating waveforms provides better trench and via filling results when compared to high current density plating waveforms. This is particularly true when additive-free plating solutions are used.
  • low current density plating waveforms are often quite slow in producing metal films of the requisite thickness. Accordingly, a low current density plating waveform is used during initial plating operations while a high current density plating waveform is used to decrease the fill time and, if desired, provide a different film morphology, some time after the initial plating operations are complete.
  • the present invention is directed at a method for depositing a metal into a micro-recessed structure in the surface of a microelectronic workpiece. According to the invention, the method comprises:
  • the waveshape and its frequency are used to influence the surface morphology of the copper metallization deposit. Further, high metal concentrations in the additive-free plating solutions are used to provide more effective filling of the trench and via structures.
  • plating solutions that include additives
  • the present inventors have found that the plating process may be optimized by employing low metal concentration plating solutions. Such solutions produce higher quality filling of the trenches and vias when compared with copper metallization deposited using solutions having high metal concentrations.
  • the methods are suitable for use in connection with additive free as well as additive containing electroplating solutions.
  • the method includes making contact between the surface of the microelectronic workpiece and an electroplating solution in an electroplating cell that includes a cathode formed by the surface of the microelectronic workpiece and an anode disposed in electrical contact with the electroplating solution.
  • an initial film of the metal is deposited into the micro-recessed structure using at least a first electroplating waveform having a first current density.
  • the first current density of the first electroplating waveform is provided to enhance the deposition of the metal at a bottom of the micro-recessed structure.
  • deposition of the metal is continued using at least a second electroplating waveform having a second current density.
  • the second current density of the second electroplating waveform is provided to assist in reducing the time required to substantially complete filling of the micro-recessed structure.
  • the present invention can be understood with reference to the experiments disclosed herein. Although the experiments were performed in connection with the plating of a metal comprising copper, it will be recognized that the teachings disclosed herein are so applicable to the electroplating of other metals. All the experiments were performed on 200mm wafers using a plating tool, such as a plating tool available from Semitool, Inc., of Kalispell, Montana. Three plating baths were examined. The first one, bath 1 (either 24g/L or 36g/L copper) had no organic additives. The bath 2 (Additive A) and the bath 2 (Additive B) contain organic additives from different vendors.
  • FIG. 1 presents a scanning electron microscope ("SEM") cross-section obtained from bath 1 with 24g/L copper. Void-free fill was obtained for 0.5 ⁇ wide, 2:1 aspect ratio trench. The waveshape used was a forward pulse with 1 ms on and 1 ms off (WF1). It was found that the waveshape was not significant for fill as long as the current density was low.
  • an electroplating waveform having low current density is used during the initial phases of the trench and/or via filling stage of the process. At some time subsequent to such initial filling, the electroplating waveform transitions to a higher current density waveform to complete the electroplating process and reduce the total time required for the process.
  • an initial low current density approach is necessary for gap fill if no-additive bath is used.
  • initial low current is helpful to improve the contact to the seed layer, particularly when the seed layer is very thin.
  • the drawback of low current is its long processing time.
  • a plating recipe with multiple steps is preferred in which a low current plating waveform is used to fill the small feature and, possibly, to enhance the seed layer, and then a high current plating waveform is used to finish the process and to provide smooth surface for one or more subsequent CMP processes.
  • Figure 5 shows a cross-section obtained with a two-step waveform of 4mA/cm 2 followed by 32mA/cm 2 . An improvement in gap fill was observed. Using the same two-step waveform, an increase in the copper concentration (36g/L) provided significant improvement of the fill process as illustrated in Figure 6 .
  • FIG. 7 illustrates a metallization way are plated from such a bath using a 1-step waveform at 20 mA/cm 2 .
  • Figure 8 is a cross-section obtained at 20mA/cm 2 with 20g/L copper in the solution. Although the surface of the deposit was smooth, similar to bath 3, voids were observed in the trench at this copper concentration. As the copper concentration decreased from 20 to 10g/L, void-free fill was obtained as in Figure 9 .
  • the better gap fill at lower copper concentration in the presence of organic additives is different from that obtained for additive-free bath in which high copper provided better gap fill. This implies a different controlling mechanism for copper growth in the presence of additives. Similar to those obtained from additive-free bath, pulse reverse was found to produce voids and rough surface in this bath with additives.
  • Figures 10(a) - (c) illustrates the effect of seed layer on the gap fill.
  • the center voids ( Figure 10a ) are formed when the top of the feature is pinched off before the filling is completed.
  • the overhanging of the seed layer at the top of the feature due to the line-of-sight deposition inherent in the PVD process, is often the main reason for the center voids and the insufficient suppressor of copper growth at the top of the trench during the plating is the other one.
  • the former needs the optimization of the PVD process to deposit a conformal layer and may possibly require a combination of PVD process and other techniques such as CVD or electrochemical deposition for small features.
  • the latter calls for the optimization of the plating process by changing the bath composition and plating waveform.
  • the bottom and sidewall voids are mainly attributed to the insufficient coverage of the seed layer. Copper oxide is always formed on the seed layer prior to the plating when the wafer is exposed to air. This oxide is readily removed, and the underlying copper can be chemically etched when the wafer is in contact with the acidic plating solution. This may lead to the exposure of the barrier layer to the solution and result in the formation of bottom or sidewall voids. There are ways to eliminate these voids either by having a thick layer in the feature or using less aggressive plating solutions for the copper plating. By optimizing the seed layer, void-free gap fill was achieved as in Fig. 10(c) .

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Engineering & Computer Science (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Electroplating Methods And Accessories (AREA)
  • Electrodes Of Semiconductors (AREA)
  • Battery Electrode And Active Subsutance (AREA)
  • Secondary Cells (AREA)
  • Electroplating And Plating Baths Therefor (AREA)

Claims (15)

  1. Verfahren zur Abscheidung eines Metalls in eine Mikrovertiefungen aufweisende Struktur in der Oberfläche eines mikroelektronischen Werkstücks, wobei das Verfahren aufweist:
    a) Herstellen eines Kontaktes zwischen der Oberfläche des Werkstücks und einer Lösung zur elektrochemischen Abscheidung in einer Zelle zur elektrochemischen Abscheidung, wobei die Zelle eine Anode aufweist, die in elektrischem Kontakt mit der Lösung angeordnet ist, und die Werkstückoberfläche eine Kathode bildet,
    b) in einer ersten Phase Abscheiden einer anfänglichen Schicht von Metall in die Mikrovertiefungen aufweisende Struktur unter Verwendung einer ersten Wellenform zur elektrochemischen Abscheidung mit einer ersten Stromdichte und
    c) in einer zweiten Phase im Wesentlichen Vervollständigen des Füllens der Mikrovertiefungen aufweisenden Struktur mit demselben Metall unter Verwendung einer zweiten Wellenform zur elektrochemischen Abscheidung mit einer zweiten, höheren Stromdichte.
  2. Verfahren nach Anspruch 1, bei dem die erste Phase für eine erste vorbestimmte Zeitdauer andauert und die zweite Phase nach Beendigung der ersten Zeitdauer anfängt.
  3. Verfahren nach einem der vorhergehenden Ansprüche, bei dem die Mikrovertiefungen aufweisende Struktur ein Halbleiterwafer ist.
  4. Verfahren nach einem der vorhergehenden Ansprüche, bei dem die Lösung zur elektrochemischen Abscheidung im Wesentlichen frei von organischen Zusatzstoffen ist und
    eine erste vorbestimmte Konzentration des Metalls aufweist, das elektrochemisch abgeschieden werden soll, die höher als eine zweite vorbestimmte Konzentration ist, die zur Verwendung in einer Lösung zur elektrochemischen Abscheidung geeignet ist, die organische Zusatzstoffe enthält.
  5. Verfahren nach Anspruch 4, bei dem die Lösung zur elektrochemischen Abscheidung eine Konzentration des Metalls aufweist, die zwischen ungefähr 15 g/L und 36 g/L beträgt.
  6. Verfahren nach einem der Ansprüche 1 bis 3, bei dem das Metall, das abgeschieden werden soll, Kupfer aufweist.
  7. Verfahren nach einem der Ansprüche 1 bis 3, bei dem das Verhältnis zwischen der ersten Stromdichte und der zweiten Stromdichte ungefähr 1:10 beträgt.
  8. Verfahren nach einem der Ansprüche 1 bis 3, bei dem das Verhältnis zwischen der ersten Stromdichte und der zweiten Stromdichte ungefähr 1:8 beträgt.
  9. Verfahren nach einem der Ansprüche 1 bis 3, bei dem die erste vorbestimmte Zeitdauer in der Größenordnung von 30 Sekunden liegt.
  10. Verfahren nach einem der vorhergehenden Ansprüche, bei dem die erste Wellenform zur elektrochemischen Abscheidung eine gepulste Wellenform ist.
  11. Verfahren nach einem der vorhergehenden Ansprüche, bei dem die Mikrovertiefungen aufweisende Struktur eine Breite von ungefähr 0,5 µm hat.
  12. Verfahren nach einem der vorhergehenden Ansprüche, bei dem die Mikrovertiefungen aufweisende Struktur ein Geometrieverhältnis von 2:1 aufweist.
  13. Verfahren nach einem der vorhergehenden Ansprüche, bei dem die anfängliche Schicht von Metall, die unter Verwendung der ersten Wellenform zur elektrochemischen Abscheidung abgeschieden wird, eine erste Morphologie aufweist und das zweite Metall, das unter Verwendung der zweiten Wellenform zur elektrochemischen Abscheidung abgeschieden wird, eine zweite Morphologie aufweist, die anders als die erste Morphologie ist.
  14. Verfahren nach einem der vorhergehenden Ansprüche, das den Schritt aufweist, vor der Abscheidung der anfänglichen Schicht eine dünne Keimschicht auf dem mikroelektronischen Werkstück abzuscheiden, wobei die Abscheidung der anfänglichen Schicht die dünne Keimschicht verbessert.
  15. Verfahren nach einem der vorhergehenden Ansprüche, das nach der Bearbeitung der Mikrovertiefungen aufweisenden Struktur mit der zweiten Wellenform zur elektrochemischen Abscheidung den Schritt aufweist, die Mikrovertiefungen aufweisende Struktur unter Verwendung einer dritten Wellenform zur elektrochemischen Abscheidung zu bearbeiten, die einen Gegenstromimpuls aufweist, um Überfüllung zu entfernen.
EP99954748A 1998-10-05 1999-10-05 Submikrone metallisierung unter verwendung elektrochemischer beschichtung Expired - Lifetime EP1125007B1 (de)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US10306198P 1998-10-05 1998-10-05
US103061P 1998-10-05
PCT/US1999/023187 WO2000020662A1 (en) 1998-10-05 1999-10-05 Submicron metallization using electrochemical deposition

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EP1125007A1 EP1125007A1 (de) 2001-08-22
EP1125007A4 EP1125007A4 (de) 2003-05-28
EP1125007B1 true EP1125007B1 (de) 2010-08-11

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EP (1) EP1125007B1 (de)
JP (1) JP2002526663A (de)
AT (1) ATE477353T1 (de)
DE (1) DE69942669D1 (de)
WO (1) WO2000020662A1 (de)

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Publication number Priority date Publication date Assignee Title
US7244677B2 (en) 1998-02-04 2007-07-17 Semitool. Inc. Method for filling recessed micro-structures with metallization in the production of a microelectronic device
JP3641372B2 (ja) * 1998-10-21 2005-04-20 株式会社荏原製作所 電解めっき方法及び電解めっき装置
US6913680B1 (en) 2000-05-02 2005-07-05 Applied Materials, Inc. Method of application of electrical biasing to enhance metal deposition
JP2002121699A (ja) * 2000-05-25 2002-04-26 Nippon Techno Kk めっき浴の振動流動とパルス状めっき電流との組み合わせを用いた電気めっき方法
JP5000941B2 (ja) * 2006-07-27 2012-08-15 ルネサスエレクトロニクス株式会社 半導体装置の製造方法
JP5767154B2 (ja) * 2012-04-13 2015-08-19 ルネサスエレクトロニクス株式会社 半導体装置の製造方法
JP5749302B2 (ja) * 2013-08-20 2015-07-15 株式会社荏原製作所 めっき方法
JP6450560B2 (ja) * 2014-10-24 2019-01-09 新日本無線株式会社 半導体装置およびその製造方法

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Publication number Publication date
WO2000020662A9 (en) 2000-09-14
ATE477353T1 (de) 2010-08-15
EP1125007A1 (de) 2001-08-22
JP2002526663A (ja) 2002-08-20
DE69942669D1 (de) 2010-09-23
EP1125007A4 (de) 2003-05-28
WO2000020662A1 (en) 2000-04-13

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