EP1174524A2 - Couche superficielle pour la formation d'une surface de marche sur une paroi cylindrique, poudre à pulvériser pour cet usage et procédé de production de cette couche - Google Patents

Couche superficielle pour la formation d'une surface de marche sur une paroi cylindrique, poudre à pulvériser pour cet usage et procédé de production de cette couche Download PDF

Info

Publication number: EP1174524A2
Authority: EP; European Patent Office
Prior art keywords: percent; weight; surface layer; weight percent; spray powder
Prior art date: 2000-06-14
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.): Granted

Application number

EP01810455A

Other languages

German (de)

English (en)

Other versions

EP1174524B1 (fr

EP1174524A3 (fr

Inventor

Gérard BARBEZAT

Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)

Oerlikon Metco AG

Original Assignee

Sulzer Metco AG

Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)

2000-06-14

Filing date

2001-05-10

Publication date

2002-01-23

2001-05-10 Application filed by Sulzer Metco AG filed Critical Sulzer Metco AG

2002-01-23 Publication of EP1174524A2 publication Critical patent/EP1174524A2/fr

2009-03-11 Publication of EP1174524A3 publication Critical patent/EP1174524A3/fr

2016-12-21 Application granted granted Critical

2016-12-21 Publication of EP1174524B1 publication Critical patent/EP1174524B1/fr

2021-05-10 Anticipated expiration legal-status Critical

Status Expired - Lifetime legal-status Critical Current

Links

239000002344 surface layer Substances 0.000 title claims abstract description 32
239000010410 layer Substances 0.000 title claims abstract description 11
239000000843 powder Substances 0.000 title claims description 15
238000000034 method Methods 0.000 title claims description 4
239000011248 coating agent Substances 0.000 title description 2
238000000576 coating method Methods 0.000 title description 2
XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 24
239000004563 wettable powder Substances 0.000 claims abstract description 12
238000007750 plasma spraying Methods 0.000 claims abstract description 8
239000000463 material Substances 0.000 claims abstract description 6
229910052742 iron Inorganic materials 0.000 claims abstract description 5
229910052717 sulfur Inorganic materials 0.000 claims abstract description 4
229910052799 carbon Inorganic materials 0.000 claims abstract description 3
239000007921 spray Substances 0.000 claims description 15
239000000203 mixture Substances 0.000 claims description 11
QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 6
238000004519 manufacturing process Methods 0.000 claims description 6
BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 claims description 6
239000002245 particle Substances 0.000 claims description 5
OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 claims description 3
229910052804 chromium Inorganic materials 0.000 claims description 3
238000005260 corrosion Methods 0.000 claims description 3
230000007797 corrosion Effects 0.000 claims description 3
235000019253 formic acid Nutrition 0.000 claims description 3
239000000470 constituent Substances 0.000 claims description 2
229910052711 selenium Inorganic materials 0.000 abstract description 2
229910052714 tellurium Inorganic materials 0.000 abstract description 2
229910052787 antimony Inorganic materials 0.000 abstract 1
229910052785 arsenic Inorganic materials 0.000 abstract 1
239000011651 chromium Substances 0.000 description 7
239000011572 manganese Substances 0.000 description 6
UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 3
239000000126 substance Substances 0.000 description 3
229910052582 BN Inorganic materials 0.000 description 2
PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 2
QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
238000002485 combustion reaction Methods 0.000 description 2
239000013078 crystal Substances 0.000 description 2
239000007789 gas Substances 0.000 description 2
229910052760 oxygen Inorganic materials 0.000 description 2
239000001301 oxygen Substances 0.000 description 2
238000005507 spraying Methods 0.000 description 2
229910000838 Al alloy Inorganic materials 0.000 description 1
OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
241001461123 Matrona Species 0.000 description 1
BUGBHKTXTAQXES-UHFFFAOYSA-N Selenium Chemical compound [Se] BUGBHKTXTAQXES-UHFFFAOYSA-N 0.000 description 1
229910000676 Si alloy Inorganic materials 0.000 description 1
XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
229910045601 alloy Inorganic materials 0.000 description 1
239000000956 alloy Substances 0.000 description 1
XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
229910052797 bismuth Inorganic materials 0.000 description 1
JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 description 1
150000001875 compounds Chemical class 0.000 description 1
230000005496 eutectics Effects 0.000 description 1
238000000227 grinding Methods 0.000 description 1
SZVJSHCCFOBDDC-UHFFFAOYSA-N iron(II,III) oxide Inorganic materials O=[Fe]O[Fe]O[Fe]=O SZVJSHCCFOBDDC-UHFFFAOYSA-N 0.000 description 1
239000000314 lubricant Substances 0.000 description 1
238000003754 machining Methods 0.000 description 1
WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
239000002184 metal Substances 0.000 description 1
229910052751 metal Inorganic materials 0.000 description 1
239000011669 selenium Substances 0.000 description 1
229910052710 silicon Inorganic materials 0.000 description 1
239000010703 silicon Substances 0.000 description 1
239000007787 solid Substances 0.000 description 1
150000004763 sulfides Chemical class 0.000 description 1
239000011593 sulfur Substances 0.000 description 1
PORWMNRCUJJQNO-UHFFFAOYSA-N tellurium atom Chemical compound [Te] PORWMNRCUJJQNO-UHFFFAOYSA-N 0.000 description 1

Classifications

- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
- C23C4/06—Metallic material
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
- C23C4/14—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying for coating elongate material
- C23C4/16—Wires; Tubes
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
- C23C4/06—Metallic material
- C23C4/08—Metallic material containing only metal elements
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12014—All metal or with adjacent metals having metal particles
- Y10T428/12028—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, etc.]
- Y10T428/12063—Nonparticulate metal component

Definitions

patent application EP 99 81 1122.3 describes a method for so-called “reactive spraying", in which FeO (wustite) and Fe 3 O 4 crystals (magnetite) are formed in the plasma spray layer by controlled addition of oxygen during the plasma spraying. This improves the coefficient of friction and machinability.
the added substances mentioned form when the plasma spray is applied Layer the separate phases according to the invention.

Landscapes

Chemical & Material Sciences (AREA)
Engineering & Computer Science (AREA)
Physics & Mathematics (AREA)
Plasma & Fusion (AREA)
Chemical Kinetics & Catalysis (AREA)
Materials Engineering (AREA)
Mechanical Engineering (AREA)
Metallurgy (AREA)
Organic Chemistry (AREA)
Coating By Spraying Or Casting (AREA)
Cylinder Crankcases Of Internal Combustion Engines (AREA)
Pistons, Piston Rings, And Cylinders (AREA)

EP01810455.4A 2000-06-14 2001-05-10 Couche superficielle pour la formation d'une surface de marche sur une paroi cylindrique, poudre à pulvériser pour cet usage et procédé de production de cette couche Expired - Lifetime EP1174524B1 (fr)

Applications Claiming Priority (2)

Application Number	Priority Date	Filing Date	Title
CH01174/00A CH694664A5 (de)	2000-06-14	2000-06-14	Durch Plasmaspritzen eines Spritzpulvers aufgebrachte eisenhaltige Schicht auf einer Zylinderlauffläche.
CH11742000		2000-06-14

Publications (3)

Publication Number	Publication Date
EP1174524A2 true EP1174524A2 (fr)	2002-01-23
EP1174524A3 EP1174524A3 (fr)	2009-03-11
EP1174524B1 EP1174524B1 (fr)	2016-12-21

Family

ID=4561420

Family Applications (1)

Application Number	Title	Priority Date	Filing Date
EP01810455.4A Expired - Lifetime EP1174524B1 (fr)	2000-06-14	2001-05-10	Couche superficielle pour la formation d'une surface de marche sur une paroi cylindrique, poudre à pulvériser pour cet usage et procédé de production de cette couche

Country Status (8)

Country	Link
US (1)	US6578539B2 (fr)
EP (1)	EP1174524B1 (fr)
JP (2)	JP2002047550A (fr)
KR (1)	KR100596124B1 (fr)
CA (1)	CA2347980C (fr)
CH (1)	CH694664A5 (fr)
ES (1)	ES2619929T3 (fr)
PT (1)	PT1174524T (fr)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number	Priority date	Publication date	Assignee	Title
WO2011147526A1 (fr) *	2010-05-22	2011-12-01	Daimler Ag	Matière de projection sous forme de fil, couche fonctionnelle pouvant être produite à l'aide de cette matière, et procédé pour recouvrir un substrat d'une matière de projection
FR2974610A1 (fr) *	2011-04-26	2012-11-02	Peugeot Citroen Automobiles Sa	Procede de realisation des surfaces de chambres a combustion d'un bloc moteur en alliage d'aluminium
EP2829713A1 (fr)	2013-07-26	2015-01-28	Sulzer Metco AG	Pièce usinée dotée d'un évidement pour la réception d'un piston

Families Citing this family (11)

* Cited by examiner, † Cited by third party
Publication number	Priority date	Publication date	Assignee	Title
CH695339A5 (de) *	2002-02-27	2006-04-13	Sulzer Metco Ag	Zylinderlaufflächenschicht für Verbrennungsmotoren sowie Verfahren zu deren Herstellung.
DE10324279B4 (de) *	2003-05-28	2006-04-06	Daimlerchrysler Ag	Verwendung von FeC-Legierung zur Erneuerung der Oberfläche von Zylinderlaufbuchsen
JP2005307857A (ja) *	2004-04-21	2005-11-04	Toyota Motor Corp	シリンダブロック及びその製造方法
US7487840B2 (en) *	2004-11-12	2009-02-10	Wear Sox, L.P.	Wear resistant layer for downhole well equipment
WO2007135683A2 (fr) *	2006-05-23	2007-11-29	Perspective D.S.S Ltd.	Système et procédé de gestion de crédit
KR100878878B1 (ko) *	2007-06-14	2009-01-15	주식회사뉴테크	용사기술을 이용한 엔진블록 라이너외벽 코팅 방법
EP2358920A4 (fr) *	2008-11-20	2012-04-11	Volvo Aero Corp	Procédé de revêtement d'un orifice d'échappement et appareil pour mettre en uvre le procédé
EP2417324B1 (fr)	2009-04-07	2017-05-17	Frank's International, Inc.	Bande d'usure réduisant la friction et procédé de couplage d'une bande d'usure à un élément tubulaire
DE102012015405B4 (de) *	2012-08-03	2014-07-03	Federal-Mogul Burscheid Gmbh	Zylinderlaufbuchse und Verfahren zu deren Herstellung
EP3425082B1 (fr)	2013-08-28	2024-05-15	Innovex Downhole Solutions Inc.	Composition exempte de chrome pour un procédé de projection thermique et appareil
JP7437607B2 (ja) *	2020-03-26	2024-02-26	日産自動車株式会社	溶射被膜及び溶射材

Family Cites Families (18)

* Cited by examiner, † Cited by third party
Publication number	Priority date	Publication date	Assignee	Title
US4251599A (en) *	1979-08-23	1981-02-17	Ramsey Corporation	Ferrous metal body coated with an alloy formed by an iron/silicon extended molybdenum plasma spray powder
JPS59180989A (ja) *	1983-03-30	1984-10-15	新日本製鐵株式会社	プラズマア−ク加熱装置
JPS6257755A (ja) *	1985-08-07	1987-03-13	Honda Motor Co Ltd	軽合金製シリンダブロツク素材の鋳造方法
US4741974A (en) *	1986-05-20	1988-05-03	The Perkin-Elmer Corporation	Composite wire for wear resistant coatings
US5334235A (en) *	1993-01-22	1994-08-02	The Perkin-Elmer Corporation	Thermal spray method for coating cylinder bores for internal combustion engines
US5332422A (en) *	1993-07-06	1994-07-26	Ford Motor Company	Solid lubricant and hardenable steel coating system
JPH07243528A (ja) *	1994-03-02	1995-09-19	Teikoku Piston Ring Co Ltd	摺動部材の組合せ
US5466906A (en) *	1994-04-08	1995-11-14	Ford Motor Company	Process for coating automotive engine cylinders
GB2297053B (en) *	1994-10-28	1996-11-06	Daimler Benz Ag	Cylinder liner for a reciprocating piston engine and method of producing such a cylinder liner
US5671532A (en) *	1994-12-09	1997-09-30	Ford Global Technologies, Inc.	Method of making an engine block using coated cylinder bore liners
US5766693A (en) *	1995-10-06	1998-06-16	Ford Global Technologies, Inc.	Method of depositing composite metal coatings containing low friction oxides
US5736200A (en) *	1996-05-31	1998-04-07	Caterpillar Inc.	Process for reducing oxygen content in thermally sprayed metal coatings
US5958521A (en) *	1996-06-21	1999-09-28	Ford Global Technologies, Inc.	Method of depositing a thermally sprayed coating that is graded between being machinable and being wear resistant
GB2320033B (en) *	1996-12-05	2001-06-06	Fmc Corp	Improvements in strength and wear resistance of mechanical components
JP3173452B2 (ja) *	1997-02-28	2001-06-04	株式会社豊田中央研究所	耐摩耗性被覆部材及びその製造方法
JPH11247712A (ja) *	1998-02-27	1999-09-14	Aisin Seiki Co Ltd	エンジン用ピストン
EP1133580B1 (fr) *	1998-11-25	2003-05-02	Joma Chemical AS	Procede pour produire une couche anticorrosion et anti-usure par metallisation a chaud
PT1022351E (pt)	1999-01-19	2004-10-29	Sulzer Metco Ag	Revestimento aplicado por pulverizacao de plasma para o interior dos cilindros de blocos de de motor e processo para seu fabrico

2000
- 2000-06-14 CH CH01174/00A patent/CH694664A5/de not_active IP Right Cessation
2001
- 2001-05-10 PT PT1810455T patent/PT1174524T/pt unknown
- 2001-05-10 ES ES01810455.4T patent/ES2619929T3/es not_active Expired - Lifetime
- 2001-05-10 EP EP01810455.4A patent/EP1174524B1/fr not_active Expired - Lifetime
- 2001-05-15 US US09/855,471 patent/US6578539B2/en not_active Expired - Lifetime
- 2001-05-17 CA CA002347980A patent/CA2347980C/fr not_active Expired - Lifetime
- 2001-06-07 JP JP2001172095A patent/JP2002047550A/ja active Pending
- 2001-06-13 KR KR1020010033134A patent/KR100596124B1/ko not_active Expired - Lifetime
2005
- 2005-06-21 JP JP2005180905A patent/JP2005325452A/ja active Pending

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number	Priority date	Publication date	Assignee	Title
WO2011147526A1 (fr) *	2010-05-22	2011-12-01	Daimler Ag	Matière de projection sous forme de fil, couche fonctionnelle pouvant être produite à l'aide de cette matière, et procédé pour recouvrir un substrat d'une matière de projection
US9487660B2 (en)	2010-05-22	2016-11-08	Daimler Ag	Wire-like spray material, functional layer which can be produced therewith and process for coating a substrate with a spray material
FR2974610A1 (fr) *	2011-04-26	2012-11-02	Peugeot Citroen Automobiles Sa	Procede de realisation des surfaces de chambres a combustion d'un bloc moteur en alliage d'aluminium
EP2829713A1 (fr)	2013-07-26	2015-01-28	Sulzer Metco AG	Pièce usinée dotée d'un évidement pour la réception d'un piston
US9556819B2 (en)	2013-07-26	2017-01-31	Oerlikon Metco Ag, Wohlen	Workpiece having a cut-out for receiving a piston

Also Published As

Publication number	Publication date
US6578539B2 (en)	2003-06-17
KR100596124B1 (ko)	2006-07-05
CA2347980C (fr)	2004-12-07
ES2619929T3 (es)	2017-06-27
KR20010112649A (ko)	2001-12-20
CH694664A5 (de)	2005-05-31
US20020011243A1 (en)	2002-01-31
EP1174524B1 (fr)	2016-12-21
EP1174524A3 (fr)	2009-03-11
CA2347980A1 (fr)	2001-12-14
JP2002047550A (ja)	2002-02-15
PT1174524T (pt)	2017-01-23
JP2005325452A (ja)	2005-11-24

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