EP1204590A2 - Procede de fabrication controlee de billes de charbon actif - Google Patents
Procede de fabrication controlee de billes de charbon actifInfo
- Publication number
- EP1204590A2 EP1204590A2 EP00958108A EP00958108A EP1204590A2 EP 1204590 A2 EP1204590 A2 EP 1204590A2 EP 00958108 A EP00958108 A EP 00958108A EP 00958108 A EP00958108 A EP 00958108A EP 1204590 A2 EP1204590 A2 EP 1204590A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- sulfonation
- temperature
- polymer
- sulfuric acid
- activated carbon
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 71
- 238000000034 method Methods 0.000 title claims description 48
- 238000004519 manufacturing process Methods 0.000 title abstract description 12
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims abstract description 59
- 238000006277 sulfonation reaction Methods 0.000 claims abstract description 55
- 229920000642 polymer Polymers 0.000 claims abstract description 51
- 238000006243 chemical reaction Methods 0.000 claims abstract description 30
- 238000010438 heat treatment Methods 0.000 claims abstract description 27
- 239000000463 material Substances 0.000 claims abstract description 9
- CHRJZRDFSQHIFI-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;styrene Chemical compound C=CC1=CC=CC=C1.C=CC1=CC=CC=C1C=C CHRJZRDFSQHIFI-UHFFFAOYSA-N 0.000 claims abstract description 7
- 239000000126 substance Substances 0.000 claims abstract description 5
- 235000011149 sulphuric acid Nutrition 0.000 claims abstract description 5
- 230000008569 process Effects 0.000 claims description 22
- 238000000197 pyrolysis Methods 0.000 claims description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 239000011541 reaction mixture Substances 0.000 claims description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 7
- 239000012298 atmosphere Substances 0.000 claims description 7
- 238000013019 agitation Methods 0.000 claims description 3
- 229910052757 nitrogen Inorganic materials 0.000 claims description 3
- 239000012299 nitrogen atmosphere Substances 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 2
- 238000002360 preparation method Methods 0.000 claims 1
- MYRTYDVEIRVNKP-UHFFFAOYSA-N 1,2-Divinylbenzene Chemical compound C=CC1=CC=CC=C1C=C MYRTYDVEIRVNKP-UHFFFAOYSA-N 0.000 abstract description 15
- 238000003756 stirring Methods 0.000 abstract description 2
- 229940116441 divinylbenzene Drugs 0.000 abstract 1
- 239000011148 porous material Substances 0.000 description 13
- 239000000047 product Substances 0.000 description 13
- 238000001179 sorption measurement Methods 0.000 description 11
- 239000000571 coke Substances 0.000 description 9
- 230000004913 activation Effects 0.000 description 7
- 238000001994 activation Methods 0.000 description 7
- 239000007795 chemical reaction product Substances 0.000 description 7
- 125000003118 aryl group Chemical group 0.000 description 5
- 239000003795 chemical substances by application Substances 0.000 description 5
- 229920001577 copolymer Polymers 0.000 description 5
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 4
- 239000003463 adsorbent Substances 0.000 description 4
- 230000008901 benefit Effects 0.000 description 4
- 238000004132 cross linking Methods 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 230000001681 protective effect Effects 0.000 description 4
- 229910052717 sulfur Inorganic materials 0.000 description 4
- 239000011593 sulfur Substances 0.000 description 4
- 239000004753 textile Substances 0.000 description 4
- MWUXSHHQAYIFBG-UHFFFAOYSA-N Nitric oxide Chemical compound O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 3
- 229920005830 Polyurethane Foam Polymers 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 230000035484 reaction time Effects 0.000 description 3
- 238000004904 shortening Methods 0.000 description 3
- 125000000542 sulfonic acid group Chemical group 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 2
- 229910002092 carbon dioxide Inorganic materials 0.000 description 2
- 239000001569 carbon dioxide Substances 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 2
- 238000013021 overheating Methods 0.000 description 2
- 239000011496 polyurethane foam Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000002356 single layer Substances 0.000 description 2
- 238000005245 sintering Methods 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- 230000003466 anti-cipated effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 238000004939 coking Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000007336 electrophilic substitution reaction Methods 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical class C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 229960003753 nitric oxide Drugs 0.000 description 1
- JCXJVPUVTGWSNB-UHFFFAOYSA-N nitrogen dioxide Inorganic materials O=[N]=O JCXJVPUVTGWSNB-UHFFFAOYSA-N 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000012266 salt solution Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 125000000020 sulfo group Chemical group O=S(=O)([*])O[H] 0.000 description 1
- 125000001174 sulfone group Chemical group 0.000 description 1
- HIFJUMGIHIZEPX-UHFFFAOYSA-N sulfuric acid;sulfur trioxide Chemical compound O=S(=O)=O.OS(O)(=O)=O HIFJUMGIHIZEPX-UHFFFAOYSA-N 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/02—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
- B01J20/20—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising free carbon; comprising carbon obtained by carbonising processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/28—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
- B01J20/28014—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their form
- B01J20/28016—Particle form
- B01J20/28019—Spherical, ellipsoidal or cylindrical
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B32/00—Carbon; Compounds thereof
- C01B32/30—Active carbon
- C01B32/312—Preparation
- C01B32/336—Preparation characterised by gaseous activating agents
Definitions
- the present invention relates to the controlled production of spherical activated carbon, in particular the controlled production of spherical activated carbon from gel-like or macroporous polymers.
- activated carbon Due to the comparatively large surface area of activated carbon and the resulting large adsorption capacity, activated carbon has long been used in various areas for cleaning tasks. Activated carbon is used in many different areas, such as the cleaning of flue gases or the cleaning of liquids, the activated carbon often being used as a filtration aid in the latter case.
- ABC protective suits essentially consist of a textile outer fabric that is connected to an activated carbon filter material.
- Spherical adsorbents that are fixed as a monolayer on a textile support are suitable as filters.
- Powdered activated carbon on fine-pored polyurethane foam or pure activated carbon fabric are also used. These materials, which are at least partially composite materials, are assembled into appropriate suits that are pulled over the permanently worn clothing when used as protective clothing.
- single-layer filter composites are also known, which can be worn as underwear in a suit.
- combination filters consist of a combination of textile particle filter and activated carbon medium. Because, as already mentioned, the construction volume is often very limited, there are sometimes extreme requirements with regard to flow resistance, particle separation performance and adsorption capacity.
- the activated carbon volume of the combination filter and the resulting adsorption capacity is relatively low.
- the pore structure of the activated carbon is such that there is good adsorption kinetics even in the low partial pressure range ( ⁇ 100 ppm).
- Combination filters can therefore be used excellently for reducing short-term concentration peaks, ie for smoothing.
- a significant improvement in comfort is achieved by lowering odor-intensive components of the supply air flow below the odor threshold.
- N-butane, toluene, sulfur dioxide and nitrogen oxide are used as key substances for determining such activated carbon or filter properties.
- activated carbon matrix filters which have a significantly higher volume of activated carbon, are already used in various vehicle types in the upper middle and upper class. These so-called “extended bed” filters have an adsorption characteristic comparable to classic packed bed filters, but with a greatly reduced flow resistance. This effect is achieved by fixing activated carbon on the carrier walls of an open-pore polyurethane foam. If a spherical equilibrium fill in the sense of a random packing has an activated carbon volume of approx. 62.5% and a resulting gap volume of 37.5%, values of 35 to 40% result for matrix filters. It is therefore obvious that in order to achieve the bed bed adsorption characteristics (no immediate breakthrough and long breakthrough time followed by a steep increase in the breakthrough curve), a specific selection of the activated carbon must be made.
- EP 0 326 271 B1 for example, is to be mentioned, from which the production of activated carbon, in particular from styrene-divinylbenzene copolymers, is known.
- the copolymer is first used with a large excess of fuming sulfuric acid or oleum for a longer period Period treated. After sulfonation, the polysulfonated copolymer is washed extensively to remove excess acid and then dried. This process is extremely uneconomical due to the high use of sulfuric acid and the energy-intensive drying step, and with regard to the process wastewater that arises.
- a method is known from WO 96/21616 in which a styrene-divinylbenzene copolymer with 5 to 50% by weight sulfuric acid is carbonized or pyrolyzed at a temperature of up to 750 ° C. Because the amount of sulfuric acid, which is already insufficient for monosulfonation of the aromatic nuclei, there is a comparatively high loss of mass during the pyrolysis. This method, too, cannot be carried out economically due to the loss of mass mentioned.
- the process according to the invention advantageously enables the use of divinylbenzene polymers for the production of activated carbon, as a result of which the base is widened with respect to the starting material for the production of special activated carbon and activated carbon with modified properties is also obtained.
- Another advantage of the method according to the invention lies in the streamlining of the overall method, in particular activation being provided only in the case of a special embodiment of the method according to the invention.
- the sulfonation of the starting polymer is related to the properties of the final product, i.e. the number and distribution of the pores in the activated carbon according to their size and in relation to the total pore volume are of particular importance.
- the present invention is based in part on the knowledge that a high sulfur content in the coke structure is particularly advantageous.
- the sulfonation begins at relatively low temperatures, with the formation of sulfonic acid groups almost exclusively at temperatures up to about 200 ° C. electrophilic substitution takes place on the aromatic nuclei contained in the polymer.
- the formation of sulfone groups then preferably takes place at temperatures above 200 ° C., which corresponds to a crosslinking of an aromatic nucleus already substituted by a sulfonic acid group with a further aromatic nucleus via the same sulfo group with the elimination of water.
- a special process measure in the context of the present invention is to carry out the sulfonation of the polymer with sulfuric acid with agitation of the reaction mixture. It should be noted here that stationary sulfonation only leads to a sintered product which cannot be used for any of the intended areas of use. A free-flowing sulfonation product is only obtained when the reaction mixture has been thoroughly mixed.
- the heating regime also plays a decisive role in sulfonation, although the product qualities can also be influenced by this factor. It is therefore necessary to choose a heating rate in the range from 5 to 20 Kelvin in order to bring the reaction material to the sulfonation temperature. With a heating rate below 5 K./Min. the heating and sulfonation process section is extended unnecessarily. With a heating rate of more than 20 K./Min. local overheating can occur, which has a negative impact on the end product, since this increases the tendency of the starting polymer to sinter.
- Another way to influence the end product is to vary the ratio of H2SO4 to the polymer used. According to the invention, this ratio, calculated as the ratio of the pure substances, is 1.4: 1 to 3: 1.
- the sulfuric acid used as the sulfonating agent is therefore in principle in excess, and it was possible to limit it to a maximum of three times the excess. This limits the excessive use of sulfuric acid, which further increases the economics of the process.
- the reaction mixture After completion of the sulfonation with sulfuric acid, the reaction mixture is allowed to cool to a temperature of ⁇ 50 ° C. Subsequently, the sulfonated polymer by heating the product to a temperature of 250 ° C with a heating rate of 5 to 15 K./Min. and 30 min. hold at 250 ° C, further heating up to 330 ° C with a heating rate of 2 to 10 K / min. and then further heating up to a temperature of 750 to 900 ° C with a heating rate of 30 to 50 K / min. and pyrolyzed at the maximum temperature reached for 5 to 10 minutes.
- the sulfonation is usually carried out in such a way that sulfuric acid and polymer are initially introduced into a reaction vessel and then opened
- Sulfonation temperature to be heated.
- the sulfuric acid is initially introduced and heated to the sulfonation temperature.
- the polymer to be sulfonated is then added. Since the temperature in the reaction vessel drops as a result of the polymer input, the
- the sulfonation is preferably carried out for 20 to 40 minutes, the sulfonation being carried out under reduced pressure in a special process variant.
- the vacuum in the reaction vessel is dimensioned so that the pressure difference to the environment is about 50 to 550 mbar.
- reaction time can advantageously be limited to 20 to 40 minutes, since in the sulfonation Reaction product formed water is removed from the equilibrium and thus the further sulfonation is favored.
- dilute sulfuric acid as a sulfonating agent is also possible in the sulfonation of gel-like or macroporous polymers.
- sulfuric acid with a concentration of about 54 to 96% by weight of H 2 SO4 as the sulfonating agent.
- dilute sulfuric acid it is particularly preferred to carry out the process in combination with carrying out the sulfonation under reduced pressure.
- reaction material is agitated and mixed sufficiently, because otherwise the tendency towards sintering of the starting polymer increases significantly, possibly due to local overheating. It is particularly preferred if the reaction material by rotating the
- Reaction container is moved.
- carrying out the sulfonation in a rotating reaction vessel is advantageous in that the flowability of the sulfonation product is better preserved.
- the reason for this is assumed to be that the mechanical and possibly also thermal load on the starting polymer in a rotating reaction vessel is lower.
- the pyrolysis in process step b) is generally carried out under a nitrogen atmosphere.
- the pyrolysis takes place in an atmosphere composed of nitrogen and water vapor, which in a further development also contains carbon dioxide.
- the water content of the pyrolysis atmosphere does not necessarily have to be metered in from the outside are brought in by the water content of the sulfonated polymer.
- water vapor can also be metered into the pyrolysis atmosphere.
- the pyrolysis atmosphere contains nitrogen and / or carbon dioxide in addition to nitrogen, there is advantageously no need for special activation. This enables a shortening of the process and, in particular, high energy savings. On the other hand, further activation makes it possible to adapt the adsorption properties of the spherical activated carbon produced to the anticipated requirements of the area of use.
- composition of the activation atmosphere or special activation methods such as. B. impregnation with salt solutions are generally familiar to the expert and are selected depending on the requirement.
- Macroporous and gel-like polymer as a starting material for sulfonation
- a macroporous polymer was used for the sulfonation experiments, e.g. available under the name "LEWATIT” as pure dinvinylbenzene polymer, and a gel-like polymer, commercially available as styrene-divinylbenzene polymer under the name "LEWAPOL” with varying divinylbenzene (DVB) contents.
- the water of reaction released during the sulfonation is removed from the reaction vessel by a pump (e.g. water jet pump).
- a pump e.g. water jet pump
- the heating is switched off and the reaction mixture is allowed to cool to room temperature, the reaction vessel continuing to rotate.
- the bed is coked in an N 2 atmosphere in accordance with the specified values.
- the coke which has cooled to room temperature, is then activated in a fluidized layer until the desired burn-up.
- the sulfonated product can be activated during pyrolysis and without intermediate cooling.
- mesopore-rich activates are obtained under conditions that are otherwise the same for sulfonation, coking and activation compared to a gel-like polymer (Examples 3 and 6).
- the pore sizes were determined as follows:
- Micropores ⁇ 7.6 nm
- Mesopores 7.6 to 50 nm
- Macropores > 50 nm.
- the mass ratio of sulfuric acid to macroporous polymer can also have an influence on the proportion of macropores (absolutely non-percentage) (Examples 1 to 4).
- Example 5 shows that a mass use ratio of 1: 1 results in a significant decrease in the coke and activate yield and in the volume-related BET surface area.
- the sulfonation is also influenced by the type of reactor and the type of mechanical energy input. Therefore, sulfonation reactions in a fixed reaction vessel without mechanical stirrer and an inclined, rotating reaction vessel with and without lifting elements on the inner wall were used for corresponding experiments.
- the polymer is poured into the fixed reaction flask and brought into contact with the corresponding amount of sulfuric acid.
- the reaction mixture is homogenized with a mechanical stirrer.
- this is only possible as long as the mixture is in suspension.
- the mixing stops.
- product movement no longer takes place.
- a free-flowing reaction product cannot be obtained.
- this is arranged at an angle of approximately 30 to 45 ° to the horizontal and rotates about its longitudinal axis at 1 to 30 revolutions / min.
- Reaction vessels can be installed which promote mixing in the manner of lifting blades.
- the temporary solidification of the reaction product which is also known as cake formation, which occurs at a certain reaction stage is avoided and the water vapor is evacuated uniformly from the reacting reaction mixture.
- the advantages resulting from this design of the reactor are, on the one hand, a free-flowing sulfonation product and a considerable saving in sulfuric acid, since, compared to the fixed reactor, a significantly lower amount of sulfuric acid is sufficient for a corresponding sulfonation.
- the utilization of the reaction space with the inclined recator is more than twice as good, as filling levels of up to 60% are possible. It has surprisingly been found that the mixing movements typical of the inclined reactor, in which the radial material movement is superimposed by rolling on the reactor wall by a material movement in the axial direction, thus promoting the homogenization of the reaction mixture, shortening the reaction time and thus contributing to energy savings ,
- Example 11 a reaction vessel with a 2 liter capacity was used, into which 300 g of the respective polymer were introduced.
- a dilute sulfuric acid can also be used.
- sulfuric acid with a concentration in the range from 54 to 96% by weight of H2SO4 had no influence on the coke yield and the quality of the activates, provided the other conditions were kept the same. This can be seen from Examples 20 to 32 and Example 42, it also being found that an extension of the sulfonation time may be necessary when using a dilute heavy iron acid.
- Tables 1 and 2 below show the results of the tests for the production of spherical activated carbon.
- styrene-divinylbenzene copolymers with a divinylbenzene content of 2 and 4% by weight and a so-called monodispersed styrene-divinylbenzene polymer with a divinylbenzene content of about 8%, which was mixed with a swelling agent, were investigated, the Sulfonation hold time, d. H. the reaction time and the mass ratio of sulfuric acid to polymer were varied.
- the result is that the divinylbenzene content in the range between 2 and 8% by weight has no significant influence on the
- Activat quality and yield possesses.
- the pore structure can be changed in a targeted manner both via the sulfonation time and via the acid content. With short sulfonation times and comparatively low acid-polymer ratios, when using gel-like styrene-divinylbenzene polymer, microporous activates with an increased macropore volume are obtained. By changing these two control variables of the process, activated carbons can be produced with a deliberately different macro-pore structure, but approximate agreement of the BET surface area and consequently corresponding adsorption capacity. The adsorption rate can be controlled via the macro-pore structure. In the sulfonation of macroporous polymer, i. H.
- the mesopore volume of the spherical activated carbon to be produced can be adjusted.
- a short hold time of about 20 minutes during sulfonation provides extremely mesopore-rich coke and activates with the same BET surface area, while a long hold time of about 90 minutes reduces the mesopore content to 1/3.
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Analytical Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Carbon And Carbon Compounds (AREA)
Abstract
Procédé de fabrication contrôlée de charbon actif en billes à partir de polymères sous forme de gel ou macroporeux, sur la base de polymères divinylbenzol ou styrol-divinylbenzol, par sulfonation du polymère avec de l'acide sulfurique. Ledit procédé consiste à agiter le mélange de réaction à une température de sulfonation de 200 à 250 °C pendant une durée de 20 à 90 minutes, le rapport calculé sur la base des substances pures H2SO4/polymère au début de la sulfonation se trouvant dans la plage de 1,4/1 à 3/1 et le rythme de chauffe jusqu'à obtention de la température de sulfonation étant de l'ordre de 5 à 20 K/min. Ledit procédé consiste ensuite à refroidir le polymère sulfoné à une température < 50 °C, à pyroliser le polymère sulfoné par chauffe du produit à une température de 250 °C avec un rythme de chauffe de 5 à 15K/min. et à maintenir ledit produit pendant 30 min. à 250 °C, à continuer la chauffe jusqu'à 330 °C avec un rythme de chauffe de 2 à 10 K/min., puis à chauffer finalement le produit jusqu'à une température de 750 à 900 °C avec un rythme de chauffe de 50 K/min. et à maintenir le produit à la température maximale atteinte pendant 5 à 10 minutes.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE19930732A DE19930732A1 (de) | 1999-07-05 | 1999-07-05 | Verfahren zur gesteuerten Herstellung von Kugelaktivkohle |
| DE19930732 | 1999-07-05 | ||
| PCT/DE2000/002209 WO2001002295A2 (fr) | 1999-07-05 | 2000-07-01 | Procede de fabrication controlee de billes de charbon actif |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP1204590A2 true EP1204590A2 (fr) | 2002-05-15 |
Family
ID=7913553
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP00958108A Withdrawn EP1204590A2 (fr) | 1999-07-05 | 2000-07-01 | Procede de fabrication controlee de billes de charbon actif |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP1204590A2 (fr) |
| AU (1) | AU6979200A (fr) |
| DE (1) | DE19930732A1 (fr) |
| WO (1) | WO2001002295A2 (fr) |
Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ATE283238T1 (de) | 2000-04-28 | 2004-12-15 | Bluecher Gmbh | Verfahren zur herstellung kugelförmiger aktivkohle |
| DE10148286A1 (de) * | 2001-09-29 | 2003-04-17 | Sandler Helmut Helsa Werke | Verfahren zur Herstellung von Aktivkohle mit einer definierten Porenstruktur |
| DE10254241A1 (de) * | 2002-11-20 | 2004-06-09 | RVG Berlin-Brandenburg Gesellschaft für Verfahrensentwicklung und Recyclingtechnologien mbH | Kugelaktivkohle |
| RU2257343C2 (ru) * | 2003-03-14 | 2005-07-27 | Закрытое акционерное общество "Межотраслевое юридическое агентство "Юрпромконсалтинг" | Способ получения сферического углеродного адсорбента |
| US7662747B2 (en) | 2003-08-11 | 2010-02-16 | De Ruiter Ernest | Activated charcoal production |
| DE102005038554A1 (de) * | 2005-08-12 | 2007-02-15 | Cernius Holding Gmbh | Verfahren zur Herstellung von Kugelaktivkohle |
| DE202005021822U1 (de) | 2005-08-12 | 2010-05-27 | BLüCHER GMBH | Kugelaktivkohle |
| DE102005062160A1 (de) | 2005-12-19 | 2007-06-21 | BLüCHER GMBH | Aktivkohle für die medizinische Verwendung |
| DE102006022178A1 (de) * | 2006-04-18 | 2007-10-25 | BLüCHER GMBH | Mit Adsorbentien beaufschlagte Plattenmaterialien für den Trockenbau |
| DE202006016898U1 (de) | 2006-10-12 | 2007-11-22 | BLüCHER GMBH | Hochleistungsadsorbentien auf der Basis von Aktivkohle mit hoher Mikroporosität |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5230799A (en) * | 1975-09-04 | 1977-03-08 | Sumitomo Chem Co Ltd | Method for production of porous carbon |
| JPS5350088A (en) * | 1976-10-19 | 1978-05-08 | Sumitomo Chem Co Ltd | Production of spherical activated carbon |
| JPS62197308A (ja) * | 1986-01-31 | 1987-09-01 | Japan Organo Co Ltd | 合成樹脂の炭化方法 |
| US4839331A (en) * | 1988-01-29 | 1989-06-13 | Rohm And Haas Company | Carbonaceous adsorbents from pyrolyzed polysulfonated polymers |
| DE4304026B4 (de) * | 1992-02-28 | 2005-02-17 | Mhb Filtration Gmbh & Co. Kg | Verfahren zur Entsorgung von verbrauchten Ionenaustauschern |
| RU2077479C1 (ru) * | 1992-11-30 | 1997-04-20 | Акционерное общество закрытого типа "Экофор" | Способ получения активированного угля |
| IT1273678B (it) * | 1993-08-12 | 1997-07-09 | Bluecher Hasso Von | Processo per la produzione di carbone attivo |
| JPH11501606A (ja) * | 1995-01-11 | 1999-02-09 | ブリュッヒャー,ハッソ フォン | 粒状活性炭の製造方法 |
| EP0814056B1 (fr) * | 1996-06-22 | 2002-03-27 | MHB Filtration GmbH & CO. KG | Procédé de préparation de charbon actif granulaire |
| DE19752593C5 (de) * | 1997-11-27 | 2005-02-17 | Helsa-Werke Helmut Sandler Gmbh & Co. Kg | Verfahren zur Herstellung von Aktivkohle aus Polymeren mit aromatischen Kernen |
-
1999
- 1999-07-05 DE DE19930732A patent/DE19930732A1/de not_active Withdrawn
-
2000
- 2000-07-01 EP EP00958108A patent/EP1204590A2/fr not_active Withdrawn
- 2000-07-01 WO PCT/DE2000/002209 patent/WO2001002295A2/fr not_active Ceased
- 2000-07-01 AU AU69792/00A patent/AU6979200A/en not_active Abandoned
Non-Patent Citations (1)
| Title |
|---|
| See references of WO0102295A2 * |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2001002295A3 (fr) | 2001-03-29 |
| AU6979200A (en) | 2001-01-22 |
| DE19930732A1 (de) | 2001-01-18 |
| WO2001002295A2 (fr) | 2001-01-11 |
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