EP1264035B1 - Verfahren zur herstellung eines rutschfesten fussbodenbelages und so hergestellter fussbodenbelag - Google Patents

Verfahren zur herstellung eines rutschfesten fussbodenbelages und so hergestellter fussbodenbelag Download PDF

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Publication number
EP1264035B1
EP1264035B1 EP01909903A EP01909903A EP1264035B1 EP 1264035 B1 EP1264035 B1 EP 1264035B1 EP 01909903 A EP01909903 A EP 01909903A EP 01909903 A EP01909903 A EP 01909903A EP 1264035 B1 EP1264035 B1 EP 1264035B1
Authority
EP
European Patent Office
Prior art keywords
layer
particles
covering
film
plastisol
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP01909903A
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English (en)
French (fr)
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EP1264035A1 (de
Inventor
Hervé JULIEN
Jacques Boussand
Robert Hinault
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Gerflor SAS
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Gerflor SAS
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Publication of EP1264035A1 publication Critical patent/EP1264035A1/de
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Anticipated expiration legal-status Critical
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Classifications

    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D06N7/0005—Floor covering on textile basis comprising a fibrous substrate being coated with at least one layer of a polymer on the top surface
    • D06N7/0039—Floor covering on textile basis comprising a fibrous substrate being coated with at least one layer of a polymer on the top surface characterised by the physical or chemical aspects of the layers
    • D06N7/0052—Compounding ingredients, e.g. rigid elements
    • D06N7/0055—Particulate material such as cork, rubber particles, reclaimed resin particles, magnetic particles, metal particles, glass beads
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/04—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D06N3/06—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds with polyvinylchloride or its copolymerisation products
    • D06N3/08—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds with polyvinylchloride or its copolymerisation products with a finishing layer consisting of polyacrylates, polyamides or polyurethanes or polyester
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D06N7/0005—Floor covering on textile basis comprising a fibrous substrate being coated with at least one layer of a polymer on the top surface
    • D06N7/0039—Floor covering on textile basis comprising a fibrous substrate being coated with at least one layer of a polymer on the top surface characterised by the physical or chemical aspects of the layers
    • D06N7/0057—Layers obtained by sintering or glueing the granules together
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/02172—Floor elements with an anti-skid main surface, other than with grooves
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials

Definitions

  • the present invention relates to an improved method for producing a non-slip thermoplastic flooring as well as the new type of coating obtained by such a process.
  • such coatings consist of a structure base in plasticized PVC, reinforced with a nonwoven complex / fiber grid glass and covered on its visible face with a surface sheet, also made of PVC plasticized, in which solid mineral particles are embedded, such as silicon carbide, corundum, quartz or organic particles, such as cork.
  • the non-slip surface layer can be produced either continuously with the manufacture of the plastic base structure, either in a separate phase on a transfer support.
  • a regular layer of a composition of a PVC plastisol is deposited on the surface, for example with a doctor blade. at a rate of 800 g / m 2 and 1200 g / m 2 , and dusting of silicon carbide particles or other particles not very sensitive both to plasticizers, solvents or other additives contained in the plastisol and also to the conditions of gelling, especially temperature.
  • This deposition of particles is carried out at a rate of 100 to 300 g / m 2 and they have a particle size generally between 200 ⁇ m and 800 ⁇ m and preferably 400 ⁇ m.
  • the complex thus covered with particles then passes into an oven where performs the gelling operation, operation carried out at a temperature of 180-195 ° C for a period of 3 min 30 sec. at 4 min 30 sec., the complex being at the leaving the oven subjected to a light graining treatment by passing between the cylinders of a calender comprising a rubber cylinder and a cylindrical unheated steel.
  • the complex When passing between the cylinders of the grille, the complex is at a temperature of the order of 140 ° C., the steel cylinder being, by simple exchange thermal, brought to a temperature of the order of 40 ° C.
  • the material thus produced has good non-slip properties, also dry when wet.
  • such a material has a coefficient of friction in the state wet greater than or equal to 0.30, coefficient determined according to B.S. 6677 standard, part 1, 1986.
  • the method according to the invention consists, during of a first operational phase, to carry out in a conventional manner a basic structure in plasticized PVC, reinforced or not by a textile reinforcement such than cellulose or glass nonwoven, woven or nonwoven grid, associated or not an additional underlay, for example foam.
  • the heat treatment allowing transform the thermosetting powder into a liquid film is produced in combining the action of an infrared ramp and passage through a hot air tunnel.
  • Infrared radiation brings matter to its melting point, that is to say at a temperature generally between 100 ° C and 200 ° C achieved for a period of one to thirty seconds.
  • the action of the hot air allows to smooth the film, the air temperature being between 80 and 120 ° C, and the duration of treatment between thirty seconds and one minute.
  • a coating which has a basic PVC structure, pressed, extruded or calendered, reinforced by a reinforcement such as a non-woven complex / glass fiber grid, covered on its reverse side of an underlay such as foam layer, and the face apparent consists of a surface coating layer in which are encrusted particles communicating all of the non-slip properties.
  • This coating is characterized in that the surface layer associated with the basic structure, consists of a two-layer complex comprising a layer thermoplastic, preferably based on plasticized PVC as the basic structure, coated with a film based on a thermosetting polymer, polyester plus particularly, the particles communicating the non-slip properties being embedded in the thickness of said surface layer while remaining visible.
  • the PVC-based surface thermoplastic layer is obtained from a composition of PVC plastisol (PVC resin, plasticizer, and stabilizing additives and conventional rheology), this surface layer being colored or transparent and having a thickness of between 0.2 and 0.8 mm.
  • PVC plastisol PVC resin, plasticizer, and stabilizing additives and conventional rheology
  • the outer layer associated with this PVC-based layer is produced from a thermosetting powder composition having short-term cross-linking characteristics (hardening) between and a maximum of seven minutes at a temperature between 180 ° C and 210 ° C.
  • the formulation of this powder is such that it allows adhesion to the plasticized polymer (PVC) without altering the flexibility qualities, the hardener being also non-aggressive towards PVC.
  • PVC plasticized polymer
  • the flooring according to the invention has a high overall roughness, the index Ra being between 4 and 7 ⁇ m and the Rz index (DIN) between 15 and 40 ⁇ m.
  • Such a material notably has not only the characteristic of being non-slip, but also has surface properties of resistance to fouling, scratching, traffic, abrasion, black traces of shoes (scuffing), improved.
  • Such a basic structure (1) can be reinforced by a layer of material textile, and may have on its reverse side, an undercoat such as a layer foam.
  • the surface coating of the base complex (1) thus formed is produced by depositing on the upper face of this support (1), a regular layer (2) of a plastisol based on a thermoplastic, PVC especially.
  • This plastisol deposition is carried out in a conventional manner by passing the support (1) on a roller (3) associated with a doctor blade (4).
  • the plastisol layer (2) which can be colored or transparent, has a thickness between 0.2 and 1 mm.
  • the whole is subjected to a pregelification heat treatment bringing the material to a temperature between 120 and 130 ° C. for 30 to 60 seconds by passage through a hot air or infrared oven (5).
  • thermosetting powder composition (7) deposited on this layer of plastisol (2), which is therefore solidified by pregelification, a thermosetting powder composition (7).
  • This deposition is carried out by electrostatic dusting by means of a powdering system which can be a hopper (6) associated with an electrostatic charge assembly or a conventional electrostatic spraying system suitable for flat dusting.
  • This deposition is carried out at a rate of 20 to 200 g / m 2 , preferably between 40 and 100 g / m 2 .
  • the powder After heat treatment (8), preferably by means of a set combining the action of an infrared ramp and hot air, the powder is transformed into a continuous liquid film.
  • the infrared ramp brings matter to its melting temperature, between 110 and 200 ° C, for a period can vary from one to thirty seconds.
  • the molten material is then subjected to the action of hot air in a tunnel oven, the temperature of which is between 80 and 120 ° C for a period of thirty seconds to one minute.
  • Such particles preferably consist of silicon carbide and have a particle size of 400 to 800 ⁇ m.
  • the complex thus formed is then subjected to a heat treatment at the interior of a hot air oven (11), causing total gelation of the layer thermoplastic (2) and the crosslinking of the thermosetting layer (9) as well as trapping the particles (10) in this thermosetting layer (9).
  • the temperature inside the oven is set between 180 ° C and 210 ° C, the duration of treatment being between one to seven minutes.
  • the complex thus formed is then received, for example in the form of a winding.
  • Figure 2 shows in section, schematically, the general structure of such a floor covering, therefore comprising a base support (1) covered with a bilayer structure, transparent or not, consisting, on the one hand, of a layer thermoplastic (2), preferably plasticized PVC associated with a film (9) based of a thermosetting material, in particular polyester, the particles (10) giving the structure non-slip properties being embedded in said surface layer (9).
  • a layer thermoplastic (2) preferably plasticized PVC associated with a film (9) based of a thermosetting material, in particular polyester, the particles (10) giving the structure non-slip properties being embedded in said surface layer (9).
  • the different layers which constitutes are in the form of strata joined to each other, firmly linked but without interpenetration, thus avoiding any alteration properties of each of the elementary layers.
  • the surface coating of a basic structure (1) previously produced comprising a foam underlay (la) associated with the back of a sheet (1b) PVC.
  • Such a support (1) has a thickness of 1.5 mm.
  • a layer (2) having a thickness is thus formed on the surface of the support (1). 0.5 mm.
  • the assembly is then subjected to a heat treatment by passing under a infrared ramp (5) bringing the material to a temperature of 110 ° C and driving a pre-gelation, therefore the hardening of the layer (2) based on the composition PVC.
  • thermosetting powder consisting of a polyester-based composition.
  • the complex is then subjected to a second heat treatment (8) combining the action of an infrared ramp and hot air.
  • the infrared ramp brings the powder to a temperature of 120 ° C for a period of ten seconds causing its fusion and the formation of a liquid film which is subjected to the action of air hot at 95 ° C for a period of forty seconds causing said smoothing film (9), the thickness of which is around 50 ⁇ m.
  • silicon carbide particles having a particle size of 600 ⁇ m are deposited on the surface of the still liquid film (9), the deposit being carried out at a rate of 200 g / m 2 .
  • the particles (10) are distributed randomly and the latter are embedded in the surface layer (9).
  • the coating thus formed then passes through a hot oven to a temperature of 210 ° C, the treatment time being 3 minutes.
  • a floor covering is obtained as illustrated in the Figure 2, having a total thickness of 2 mm ⁇ 0.1 mm.
  • Such a floor covering has very good characteristics non-slip, the overall roughness Ra being 4.8 ⁇ m with a roughness index Rz (DIN) of 30 ⁇ m and the maximum Ry value of 100 ⁇ m over the evaluated length.
  • the normative reference EN 425 relating to the action of a chair on casters highlights an improvement in the properties of the product treated surface according to the invention compared to a conventional product not treated, i.e. a coating of which the surface layer consists only a thermoplastic layer.
  • thermoset surface layer shows the excellent behavior of the product according to the invention having a thermoset surface layer.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Textile Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Floor Finish (AREA)
  • Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)
  • Laminated Bodies (AREA)

Claims (4)

  1. Verfahren zur Herstellung eines Fußbodenbelags, das aus folgendem besteht :
    einer ersten Arbeitsphase zur herkömmlichen Herstellung einer Grundstruktur (1b) aus Weich-PVC durch Pressen, Kalandrieren, Extrudieren oder Beschichten. eventuell verstärkt durch eine Gewebeeinlage und verbunden mit einer zusätzlichen Unterschicht (1a); anschließend
    einer zweiten Arbeitsphase zur Herstellung eines Oberflächenbelags bestehend aus einem zweischichtigen Komplex, der eine thermoplastische Schicht besitzt, die mit einer dünnen Schicht auf der Grundlage eines duroplastischen Polymers überzogen ist.
    dadurch gekennzeichnet, dass der genannte zweischichtige Komplex entweder kontinuierlich und in Reihe mit der Herstellung der Grundstruktur oder auf einer Transfer-Auflage hergestellt wird, der während einer späteren Phase eine Komplexierung erlaubt, und zwar durch:
    Aufbringen einer transparenten oder farbigen PVC-Plastisol-Schicht (2) an der Oberseite des Basiskomplexes oder auf einer Transfer-Auflage, die durch Wärmebehandlung vorgeliert wird ;
    kontinuierlicher Überzug der vorgelierten Plastisol-Schicht (2) mit einer Schicht aus Duroplast-Pulver (7), gefolgt von einer Wärmebehandlung (8), bei der das genannte Pulver in eine kontinuierliche Flüssigschicht (9) umgewandelt wird;
    Überführen des auf diese Weise gebildeten Komplexes in einen Konvektionsofen (11), um die Gelierung und endgültige Vernetzung der beiden Bestandteile (2. 9) der obersten Schicht herbeizuführen.
  2. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass die Wärmebehandlung (8), bei der das Pulver in eine kontinuierliche Flüssigschicht (9) umgewandelt wird, durch die Kombination der Aktion einer Infrarot-Rampe erfolgt, durch die das Schmelzen des Pulvers herbeigeführt wird, gefolgt von einer Behandlung in einem Heißlufttunnel, bei der die dünne Schicht, die sich gebildet hat, geglättet wird.
  3. Verfahren nach einem der Ansprüche 1 und 2, dadurch gekennzeichnet, dass :
    die Stärke der Plastisol-Schicht (2) zwischen 0,2 und 0,8 mm beträgt ;
    das Aufbringen des Duroplast-Pulvers durch elektrostatisches Bestäuben zwischen 20 und 200 g/m2 erfolgt ;
    die kontinuierliche Flüssigschicht, die nach der Wärmebehandlung (8) gebildet wird, eine Stärke zwischen 15µm und 150 µm und vorzugsweise zwischen 30 und 80 µm besitzt.
  4. Verfahren nach einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass
    die erste Wärmebehandlung der Vorgelierung bei einer Temperatur zwischen 120 und 130 °C für die Dauer von 30 bis 60 Sekunden durch Überführen in einen Konvektionsofen oder Infrarot-Ofen (5) erfolgt,
    die zweite Wärmebehandlung (8), die zu der Bildung der dünnen Schicht (9) führt, durch Aktion einer Infrarot-Rampe erfolgt, mit der das Pulver für die Dauer von einer bis dreißig Sekunden auf eine Temperatur zwischen 110 und 120 °C gebracht wird, wobei die Behandlung mit Heißluft für eine Dauer von dreißig Sekunden bis einer Minute bei einer Temperatur zwischen 80 und 120 °C durchgeführt wird ;
    das abschließende Gelieren und Vernetzen des Komplexes in einem Konvektionsofen (11) durchgeführt wird, der auf 200 °C gebracht wird. wobei die Dauer der Behandlung drei (3) Minuten beträgt.
EP01909903A 2000-02-29 2001-02-27 Verfahren zur herstellung eines rutschfesten fussbodenbelages und so hergestellter fussbodenbelag Expired - Lifetime EP1264035B1 (de)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
FR0002533A FR2805548B1 (fr) 2000-02-29 2000-02-29 Revetement de sol antiderapant en matiere plastique et procede pour son obtention
FR0002533 2000-02-29
PCT/FR2001/000558 WO2001064997A1 (fr) 2000-02-29 2001-02-27 Procede pour la realisation d'un revetement de sol antiderapant et nouveau type de revetement ainsi realise

Publications (2)

Publication Number Publication Date
EP1264035A1 EP1264035A1 (de) 2002-12-11
EP1264035B1 true EP1264035B1 (de) 2003-10-08

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EP01909903A Expired - Lifetime EP1264035B1 (de) 2000-02-29 2001-02-27 Verfahren zur herstellung eines rutschfesten fussbodenbelages und so hergestellter fussbodenbelag

Country Status (6)

Country Link
EP (1) EP1264035B1 (de)
AT (1) ATE251686T1 (de)
AU (2) AU2001237498B2 (de)
DE (1) DE60100942T2 (de)
FR (1) FR2805548B1 (de)
WO (1) WO2001064997A1 (de)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11572451B2 (en) 2016-07-15 2023-02-07 Tarkett Gdl Scuff resistant decorative surface coverings

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB0118567D0 (en) * 2001-07-31 2001-09-19 Autoglym Improvements in or relating to organic material
GB0118738D0 (en) * 2001-08-01 2001-09-26 Autoglym Improvements in or relating to additives
GB0211998D0 (en) * 2002-05-24 2002-07-03 Altro Ltd Floor covering
FR2876315A1 (fr) * 2004-10-08 2006-04-14 Rhodia Chimie Sa Produit comprenant un support et un revetement comprenant une couche de matiere minerale, son procede de preparation et une utilisation
EP2157122B1 (de) 2008-08-19 2011-06-22 Graboplast Padlógyártó ZRT. Die Oberflächenschicht eines blattartigen Kunststoffkörpers bildende Zusammensetzung zu Abdeckungszwecken und Verfahren zur Herstellung des blattartigen Kunststoffkörpers damit
CN102182294B (zh) * 2011-04-02 2012-08-15 惠州市耐宝塑胶制品有限公司 一种自沉吸附块状塑料地板
PL2644645T3 (pl) 2012-03-28 2016-07-29 Renolit Se Sposób wytwarzania folii kompozytowych
NL2009904C2 (nl) * 2012-10-10 2014-04-14 Climate Invest B V Werkwijze voor het vervaardigen van een antislip-folie en een door het uitvoeren van de werkwijze verkregen antislip-folie.
CN110446617A (zh) * 2017-02-03 2019-11-12 扎伊罗技术股份公司 Pvc塑料面板

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GB1231005A (de) * 1968-01-12 1971-05-05
US4337296A (en) * 1980-08-25 1982-06-29 Congoleum Corporation Methods for bonding dissimilar synthetic polymeric materials and the products involved in and resulting from such methods
US6228463B1 (en) * 1997-02-20 2001-05-08 Mannington Mills, Inc. Contrasting gloss surface coverings optionally containing dispersed wear-resistant particles and methods of making the same
GB9822019D0 (en) * 1998-10-09 1998-12-02 Halstead James Ltd Floor covering material
GB9900577D0 (en) * 1999-01-13 1999-03-03 Altro Ltd Non stain flooring

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11572451B2 (en) 2016-07-15 2023-02-07 Tarkett Gdl Scuff resistant decorative surface coverings

Also Published As

Publication number Publication date
EP1264035A1 (de) 2002-12-11
WO2001064997A1 (fr) 2001-09-07
AU2001237498B2 (en) 2005-02-03
DE60100942D1 (de) 2003-11-13
FR2805548A1 (fr) 2001-08-31
AU3749801A (en) 2001-09-12
FR2805548B1 (fr) 2003-09-26
DE60100942T2 (de) 2004-09-09
ATE251686T1 (de) 2003-10-15

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