EP1294534A1 - Verfahren und vorrichtung zur "in-situ" überwachung der dicke während des chemisch-mechanischen planiervorganges - Google Patents

Verfahren und vorrichtung zur "in-situ" überwachung der dicke während des chemisch-mechanischen planiervorganges

Info

Publication number
EP1294534A1
EP1294534A1 EP01937595A EP01937595A EP1294534A1 EP 1294534 A1 EP1294534 A1 EP 1294534A1 EP 01937595 A EP01937595 A EP 01937595A EP 01937595 A EP01937595 A EP 01937595A EP 1294534 A1 EP1294534 A1 EP 1294534A1
Authority
EP
European Patent Office
Prior art keywords
polishing
substrate
monitoring system
inductor
signal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP01937595A
Other languages
English (en)
French (fr)
Other versions
EP1294534B1 (de
EP1294534B2 (de
Inventor
Hiroji Hanawa
Nils Johansson
Boguslaw A. Swedek
Manoocher Birang
Fritz C. Redeker
Rajeev Bajaj
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Applied Materials Inc
Original Assignee
Applied Materials Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US09/574,008 external-priority patent/US6924641B1/en
Application filed by Applied Materials Inc filed Critical Applied Materials Inc
Priority to EP05077315A priority Critical patent/EP1618991B1/de
Publication of EP1294534A1 publication Critical patent/EP1294534A1/de
Publication of EP1294534B1 publication Critical patent/EP1294534B1/de
Application granted granted Critical
Publication of EP1294534B2 publication Critical patent/EP1294534B2/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B37/00—Lapping machines or devices; Accessories
    • B24B37/005—Control means for lapping machines or devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
    • B24B49/12—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation involving optical means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B37/00—Lapping machines or devices; Accessories
    • B24B37/005—Control means for lapping machines or devices
    • B24B37/013—Devices or means for detecting lapping completion
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B37/00—Lapping machines or devices; Accessories
    • B24B37/04—Lapping machines or devices; Accessories designed for working plane surfaces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
    • B24B49/02—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
    • B24B49/02—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent
    • B24B49/04—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent involving measurement of the workpiece at the place of grinding during grinding operation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
    • B24B49/10—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation involving electrical means

Definitions

  • in-situ monitoring of the substrate has been performed, e.g., with optical or capacitance sensors, in order to detect the polishing endpoint.
  • Other proposed endpoint detection techniques have involved measurements of friction, motor current, slurry chemistry, acoustics and conductivity.
  • One detection technique that has been considered is to induce an eddy current in the metal layer and measure the change in the eddy current as the metal layer is removed.
  • Another reoccurring problem in CMP is dishing of the substrate surface when polishing a filler layer to expose an underlying layer. Specifically, once the underlying layer is exposed, the portion of the filler layer located between the raised areas of the patterned underlying layer can be overpolished, creating concave depressions in the substrate surface. Dishing can render the substrate unsuitable for integrated circuit fabrication, thereby lowering process yield.
  • the core may consists essentially of ferrite, and may includes two prongs and a connecting portion between the two prongs.
  • the first coil may be wound around the connecting portion, and the second coil may be wound around at least one of the two prongs.
  • the second coil and the capacitor may be connected in parallel.
  • the sensor may be positioned on a side of a polishing pad opposite the substrate.
  • the polishing pad may includes an upper layer and a lower layer, and an aperture may be formed in at least a portion of the lower layer adjacent the core.
  • a computer may receive the output signal.
  • the invention is directed to a chemical mechanical polishing apparatus.
  • the apparatus has a polishing pad, a carrier to hold a substrate against a first side of the polishing surface, an eddy current sensor, and a motor coupled to at least one of the polishing pad and carrier head for generating relative motion therebetween.
  • the sensor includes at least one inductor positioned on a second side of the polishing pad opposite the substrate, an oscillator electrically coupled to the at least one inductor to induce an alternating current in the coil and generate an alternating magnetic field, and a capacitor electrically coupled to the at least one inductor.
  • Implementations of the invention may include one or more of the following features.
  • a platen may support the polishing pad, and the at least one inductor may be positioned in a recess in a top surface of the platen.
  • the platen may rotates, and a position sensor may determine an angular position of the platen and a controller to sample data from the eddy current sensor when the at least one inductor is positioned adjacent the substrate.
  • a recess may be formed in the second side of the polishing pad.
  • the polishing pad may include a cover layer on the first side of the polishing pad and a backing layer on the second side of the polishing pad, and the recess may be formed by removing a portion of the backing layer.
  • FIG. 3B is a schematic top view of a platen from the polishing station of FIG. 3 A.
  • FIG. 4 is a schematic circuit diagram of the eddy current monitoring system.
  • FIG. 5 is a schematic cross-sectional view illustrating a magnetic field generated by the eddy current monitoring system.
  • the substrate backing assembly 212 includes a flexible internal membrane 216, a flexible external membrane 218, an internal support structure 220, an external support structure 230, an internal spacer ring 222 and an external spacer ring 232.
  • the flexible internal membrane 216 includes a central portion which applies pressure to the wafer 10 in a controllable area.
  • the volume between the base assembly 204 and the internal membrane 216 that is sealed by an inner flap 244 provides the pressurizable floating lower chamber 234.
  • the annular volume between the base assembly 204 and the internal membrane 216 that is sealed by the inner flap 244 and outer flap 246 defines the pressurizable floating upper chamber 236.
  • the sealed volume between the internal membrane 216 and the external membrane 218 defines a pressurizable outer chamber 238.
  • the computer could determine that the endpoint criteria have been satisfied for the outer radial ranges but not for the inner radial ranges. This would indicate that the underlying layer has been exposed in an annular outer area but not in an inner area of the substrate. In this case, the computer could reduce the diameter of the area in which pressure is applied so that pressure is applied only to the inner area of the substrate, thereby reducing dishing and erosion on the outer area of the substrate.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mechanical Treatment Of Semiconductor (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
  • Measurement Of Length, Angles, Or The Like Using Electric Or Magnetic Means (AREA)
  • Length Measuring Devices With Unspecified Measuring Means (AREA)
  • Polishing Bodies And Polishing Tools (AREA)
EP01937595A 2000-05-19 2001-05-18 Verfahren und vorrichtung zur "in-situ" überwachung der dicke während des chemisch-mechanischen planiervorganges Expired - Lifetime EP1294534B2 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP05077315A EP1618991B1 (de) 2000-05-19 2001-05-18 Polierkissen

Applications Claiming Priority (7)

Application Number Priority Date Filing Date Title
US574008 1995-12-18
US09/574,008 US6924641B1 (en) 2000-05-19 2000-05-19 Method and apparatus for monitoring a metal layer during chemical mechanical polishing
US21722800P 2000-07-10 2000-07-10
US217228P 2000-07-10
US22166800P 2000-07-27 2000-07-27
US221668P 2000-07-27
PCT/US2001/016290 WO2001089765A1 (en) 2000-05-19 2001-05-18 In-situ endpoint detection and process monitoring method and apparatus for chemical mechanical polishing

Related Child Applications (1)

Application Number Title Priority Date Filing Date
EP05077315A Division EP1618991B1 (de) 2000-05-19 2001-05-18 Polierkissen

Publications (3)

Publication Number Publication Date
EP1294534A1 true EP1294534A1 (de) 2003-03-26
EP1294534B1 EP1294534B1 (de) 2006-01-18
EP1294534B2 EP1294534B2 (de) 2006-01-25

Family

ID=27396396

Family Applications (1)

Application Number Title Priority Date Filing Date
EP01937595A Expired - Lifetime EP1294534B2 (de) 2000-05-19 2001-05-18 Verfahren und vorrichtung zur "in-situ" überwachung der dicke während des chemisch-mechanischen planiervorganges

Country Status (7)

Country Link
EP (1) EP1294534B2 (de)
JP (4) JP5542293B2 (de)
KR (1) KR100827871B1 (de)
AT (1) ATE315980T1 (de)
DE (3) DE60116757T4 (de)
TW (1) TW496812B (de)
WO (1) WO2001089765A1 (de)

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Also Published As

Publication number Publication date
TW496812B (en) 2002-08-01
EP1294534B1 (de) 2006-01-18
KR100827871B1 (ko) 2008-05-07
JP2014209643A (ja) 2014-11-06
JP2014208401A (ja) 2014-11-06
JP5542293B2 (ja) 2014-07-09
ATE315980T1 (de) 2006-02-15
DE60116757D1 (de) 2006-04-06
DE60132385D1 (de) 2008-02-21
WO2001089765A1 (en) 2001-11-29
DE60132385T2 (de) 2008-05-15
JP2003534649A (ja) 2003-11-18
KR20030001529A (ko) 2003-01-06
JP2013058762A (ja) 2013-03-28
JP6041833B2 (ja) 2016-12-14
DE60116757T4 (de) 2007-01-18
JP5980843B2 (ja) 2016-08-31
EP1294534B2 (de) 2006-01-25
DE60116757T2 (de) 2006-07-27
JP5778110B2 (ja) 2015-09-16

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