EP1404460A1 - Article de masquage pour la construction de vehicules - Google Patents
Article de masquage pour la construction de vehiculesInfo
- Publication number
- EP1404460A1 EP1404460A1 EP01947432A EP01947432A EP1404460A1 EP 1404460 A1 EP1404460 A1 EP 1404460A1 EP 01947432 A EP01947432 A EP 01947432A EP 01947432 A EP01947432 A EP 01947432A EP 1404460 A1 EP1404460 A1 EP 1404460A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- equipment
- vehicle
- painting process
- article
- masking
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 230000000873 masking effect Effects 0.000 title claims abstract description 22
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 8
- 238000007591 painting process Methods 0.000 claims abstract description 20
- 238000000034 method Methods 0.000 claims abstract description 13
- 239000000853 adhesive Substances 0.000 claims abstract description 10
- 230000001070 adhesive effect Effects 0.000 claims abstract description 10
- 238000004064 recycling Methods 0.000 claims abstract description 6
- 239000004033 plastic Substances 0.000 claims description 14
- 229920003023 plastic Polymers 0.000 claims description 14
- 238000001746 injection moulding Methods 0.000 claims description 13
- 239000002994 raw material Substances 0.000 claims description 8
- 239000000945 filler Substances 0.000 claims description 7
- 238000003618 dip coating Methods 0.000 claims description 5
- 239000004952 Polyamide Substances 0.000 claims description 3
- 229920002647 polyamide Polymers 0.000 claims description 3
- 239000000843 powder Substances 0.000 claims description 3
- 239000003365 glass fiber Substances 0.000 claims description 2
- 238000007789 sealing Methods 0.000 claims 1
- 238000010422 painting Methods 0.000 abstract description 6
- 230000032683 aging Effects 0.000 abstract 1
- 238000007654 immersion Methods 0.000 abstract 1
- 229920002994 synthetic fiber Polymers 0.000 abstract 1
- 239000003973 paint Substances 0.000 description 9
- 238000000576 coating method Methods 0.000 description 5
- 239000010410 layer Substances 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 4
- 238000010276 construction Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 229920001944 Plastisol Polymers 0.000 description 2
- 239000002390 adhesive tape Substances 0.000 description 2
- 239000013590 bulk material Substances 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 239000004999 plastisol Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000009795 derivation Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 239000002346 layers by function Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 229920000090 poly(aryl ether) Polymers 0.000 description 1
- 229920002492 poly(sulfone) Polymers 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D13/00—Electrophoretic coating characterised by the process
- C25D13/22—Servicing or operating apparatus or multistep processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/16—Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area
- B05B12/20—Masking elements, i.e. elements defining uncoated areas on an object to be coated
- B05B12/24—Masking elements, i.e. elements defining uncoated areas on an object to be coated made at least partly of flexible material, e.g. sheets of paper or fabric
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/02—Electroplating of selected surface areas
- C25D5/022—Electroplating of selected surface areas using masking means
Definitions
- the invention relates to a device for masking areas of a vehicle during the painting process.
- the invention also relates to a method for producing and recycling operating equipment of this type and a method for masking areas of a vehicle during the painting process with such operating equipment.
- a cathodic dip coating (KTL) is applied to the body shell as a corrosion protection layer.
- B. is baked in a dryer at temperatures up to 220 degrees Celsius.
- a filler is first applied to compensate for the surface and to protect against stone chips.
- a base coat for coloring and effects
- a clear coat to protect against external influences.
- the actual painting process carried out after the KTL coating is carried out at temperatures of up to approx.
- the window panes (windshield, rear window, fixed side windows) are usually used in large-scale production robot-controlled at the installation site and glued (direct glazing).
- the pane adhesive is first applied in a bead-like manner all around in the edge region of the window pane before this region is brought into contact with the body flange (window flange) at the installation opening and pressed.
- the window and the body serve both for stabilization in the sense of a torsionally rigid body and for power transmission in the event of a crash.
- the window adhesive achieves good adhesion on many different top coats (colors).
- the structural connection of the window and the body in assembly, where there are painted surfaces, has not been satisfactorily resolved, since the paint structure itself cannot absorb the structural forces, especially in a crash.
- this process also requires a corresponding masking of the body flange after passing through the KTL painting in order to keep away the paint layers applied in the subsequent painting steps in this area.
- the masking ensures perfect adhesion of the pane adhesive to the KTL-coated flange.
- a method for bonding windows in which the body flange with an adhesive tape or with an organic mass, such as. B. a PVC pastisol, is masked.
- the plastisol is e.g. B. gelled by means of IR emitters or in a PVC oven and achieves a firm consistency.
- the flange masking is usually manually removed and disposed of, and direct glazing is carried out on the KTL-coated flange.
- Both the plastisol and the adhesive tape are not recyclable, which means that considerable waste has to be disposed of.
- the device for masking areas of a vehicle, in which the device consists of a plastic and can be placed on the body flange of vehicle or vehicle module openings in a form-fitting manner on a cathodic dip coating.
- the design of the masking is specifically designed for the respective area of application and depending on the vehicle type and window cutout.
- the mask is pressed onto the body flange or slipped over it and completely covers it. This cover is form-fittingly sealed against the penetration of paint in order to prevent the KTL sheet from being coated with paint and to achieve optimal adhesive adhesion for the direct glazing.
- the resource is from one Plastic is manufactured so that it can be ground in its entirety after use, even in the paint-adhering state, and finally an injection molding process can be added.
- the equipment is made of a temperature-resistant plastic with a continuous operating temperature of at least 170 ° Celsius.
- plastics which have the required properties and can be used for injection molding, were only found after detailed practical tests.
- plastics such. B. polysulfone, poly (aryl ether) ketone, polyamides etc. into consideration, which from the plastics compendium, Vogel specialist book, 4th edition 1996, by Dr. A. Frank, ISBN 3-8023- 1589-8 can be seen.
- Plastics that are made of fibers such as e.g. Glass, Keflar etc. are reinforced.
- Glass fiber reinforced polyamide has proven to be the best plastic in terms of procurement costs, recyclability, injection molding (optimum flow behavior) and mechanical properties even at high temperatures, such as those found in the stoving ovens.
- the advantages described can be demonstrated in particular in the case of equipment whose plastic material is reinforced by fillers in a ratio of 0.1 to 40%.
- a desirable optimum can be achieved.
- the object is also achieved by a method for producing and recycling operating means for masking areas of a vehicle during the painting process, in which steps a) the operating means are produced by spraying; b) the equipment is ground in the varnished after each use; c) the resulting powder is fed back to the spraying process for the production of the operating materials as a raw material.
- the equipment according to the invention is first produced by injection molding and ground in the lacquered state after each use, the resulting powder being able to be used directly again for the production of the equipment.
- the entire process is simplified by using the special plastics.
- there is no type-related sorting since the equipment can be ground in the coated state after each use and can thus be delivered to the injection molding as bulk material. In particular, this means that there are no costs for handling and, if necessary, repairing the functionality.
- the concept according to the invention is also ecological. A mechanical, thermal or chemical operation is not required for the paint stripping, since the equipment according to the invention can be supplied to the injection molding in the lacquered state after grinding.
- a certain amount of original raw material is preferably added during injection molding in the recycling plant. This can be particularly useful when the quality of the plastic recyclate contaminated with paint is no longer satisfactory. By adding the original raw material, the function of the masking can be maintained with the advantages mentioned above.
- the amount of original raw material added is preferably about 10%. This slight addition of the original raw material guarantees, in particular, repeated use of the recyclate without sacrificing the mechanical and temperature-resistant properties.
- the object of the present invention is also achieved by a method for masking areas of a vehicle during the painting process with an item of equipment according to one of the preceding claims, in which the item of equipment is placed on the body flange of the vehicle or vehicle module openings in a form-fitting manner on a cathodic dip coating and is removed after the final painting process.
- the pane can be glued to the KTL coating, thus avoiding the structural weaknesses in the filler material and in the top coat.
- Structural bonding of the windows to the body in this way increases the torsional rigidity of the body and improves the derivation of forces in the event of a crash. This fundamentally supports the trend towards lightweight body construction.
- the device according to the invention can also be used for masking other module bonds, such as, for example, for window bonding.
- the single figure shows a device 1 for masking a body flange 2, which is encompassed by the device 1 in a form-fitting manner.
- the body flange 2 is circumferentially attached to an installation opening for a window pane 3, which is provided with a bead of adhesive 4 in its edge region.
- the flange 2 is only adhered to with the KTL paint, but not with the paint layers applied in the further painting process.
- the underlying adhesive area is exposed, onto which the window pane 3 is pressed.
- a structural vulnerability in the form of e.g. B. a filler and topcoat layer between the adhesive 4 and the KTL coated body flange 2 is avoided. This creates a torsionally rigid overall structure in the sense of a lightweight construction with good crash properties.
- the equipment can be recycled and reused, saving process costs.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
Abstract
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AT01947432T ATE343434T1 (de) | 2001-06-29 | 2001-06-29 | Maskierungsmittel für den fahrzeugbau |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/EP2001/007501 WO2003004174A1 (fr) | 2001-06-29 | 2001-06-29 | Article de masquage pour la construction de vehicules |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP1404460A1 true EP1404460A1 (fr) | 2004-04-07 |
| EP1404460B1 EP1404460B1 (fr) | 2006-10-25 |
Family
ID=8164480
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP01947432A Expired - Lifetime EP1404460B1 (fr) | 2001-06-29 | 2001-06-29 | Article de masquage pour la construction de vehicules |
Country Status (12)
| Country | Link |
|---|---|
| US (1) | US20040238985A1 (fr) |
| EP (1) | EP1404460B1 (fr) |
| JP (1) | JP2004535921A (fr) |
| CN (1) | CN1277622C (fr) |
| CA (1) | CA2450498A1 (fr) |
| CZ (1) | CZ20033499A3 (fr) |
| DE (2) | DE50111332D1 (fr) |
| HU (1) | HUP0400811A2 (fr) |
| MX (1) | MXPA03011661A (fr) |
| PL (1) | PL365204A1 (fr) |
| SK (1) | SK16282003A3 (fr) |
| WO (1) | WO2003004174A1 (fr) |
Families Citing this family (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE10260215A1 (de) | 2002-12-20 | 2004-07-01 | Pro-Tech Beratungs- Und Entwicklungs Gmbh | Maskierungsmittel und Beschichtungsverfahren |
| DE10355562A1 (de) * | 2003-11-28 | 2005-06-30 | Daimlerchrysler Ag | Ganzreparaturprozess durch Verwendung eines Plasmaverfahrens |
| GB0622340D0 (en) * | 2006-11-09 | 2006-12-20 | 3M Innovative Properties Co | Masking article |
| GB0711109D0 (en) * | 2007-06-11 | 2007-07-18 | 3M Innovative Properties Co | Masking article comprising skinned foam |
| FR2921890B1 (fr) * | 2007-10-05 | 2015-02-06 | Renault Sas | Ensemble de masquage pour la protection d'une partie d'une face d'un element de structure d'un vehicule. |
| USD751358S1 (en) | 2007-11-09 | 2016-03-15 | 3M Innovative Properties Company | Masking article |
| DE102010026259A1 (de) | 2010-07-06 | 2012-01-19 | Daimler Ag | Falzgestaltung einer Bauteilverbindung |
| FR2978473B1 (fr) * | 2011-07-29 | 2013-08-09 | Exsto Thermoplastics | Dispositif de fermeture provisoire bi-matieres d'un element ouvrant sur un element fixe d'une carrosserie d'un vehicule automobile |
| FR3004412B1 (fr) * | 2013-04-16 | 2016-12-09 | Exsto Thermoplastics | Interface de protection d’un dispositif de fermeture provisoire |
| FR3030314B1 (fr) * | 2014-12-19 | 2019-06-21 | Compagnie Plastic Omnium | Procede de realisation d'une piece d'aspect de vehicule automobile |
| JP7034676B2 (ja) * | 2017-11-17 | 2022-03-14 | ブリヂストンスポーツ株式会社 | ゴルフクラブヘッドの製造方法 |
| FR3089849B1 (fr) * | 2018-12-18 | 2020-12-25 | Plastic Omnium Cie | Procédé de recouvrement d’une surface plastique par un revêtement permanent |
| CN110339991B (zh) * | 2019-08-08 | 2021-11-02 | 达州华川车辆制造有限公司 | 基于工装辅具的半挂车产品喷涂方法 |
| DE102024114411B3 (de) * | 2024-05-23 | 2025-05-08 | Dr. Ing. H.C. F. Porsche Aktiengesellschaft | Verfahren zum Herstellen einer Karosserie eines Kraftfahrzeugs |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06233950A (ja) * | 1993-02-09 | 1994-08-23 | Nichiban Co Ltd | マスキング方法及びマスキング材 |
| JPH11276948A (ja) * | 1998-03-27 | 1999-10-12 | Nagoya Oil Chem Co Ltd | マスキング材 |
| EP1110619A4 (fr) * | 1998-09-07 | 2006-08-30 | Nagoya Oilchemical | Materiau masquant |
-
2001
- 2001-06-29 DE DE50111332T patent/DE50111332D1/de not_active Expired - Lifetime
- 2001-06-29 WO PCT/EP2001/007501 patent/WO2003004174A1/fr not_active Ceased
- 2001-06-29 MX MXPA03011661A patent/MXPA03011661A/es not_active Application Discontinuation
- 2001-06-29 JP JP2003510178A patent/JP2004535921A/ja not_active Withdrawn
- 2001-06-29 SK SK1628-2003A patent/SK16282003A3/sk unknown
- 2001-06-29 CA CA002450498A patent/CA2450498A1/fr not_active Abandoned
- 2001-06-29 CN CNB018234097A patent/CN1277622C/zh not_active Expired - Fee Related
- 2001-06-29 EP EP01947432A patent/EP1404460B1/fr not_active Expired - Lifetime
- 2001-06-29 PL PL01365204A patent/PL365204A1/xx not_active IP Right Cessation
- 2001-06-29 CZ CZ20033499A patent/CZ20033499A3/cs unknown
- 2001-06-29 HU HU0400811A patent/HUP0400811A2/hu unknown
- 2001-06-29 US US10/482,754 patent/US20040238985A1/en not_active Abandoned
-
2002
- 2002-03-12 DE DE20203933U patent/DE20203933U1/de not_active Expired - Lifetime
Non-Patent Citations (1)
| Title |
|---|
| See references of WO03004174A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| PL365204A1 (en) | 2004-12-27 |
| CA2450498A1 (fr) | 2003-01-16 |
| MXPA03011661A (es) | 2004-12-06 |
| HUP0400811A2 (en) | 2004-08-30 |
| EP1404460B1 (fr) | 2006-10-25 |
| JP2004535921A (ja) | 2004-12-02 |
| DE20203933U1 (de) | 2002-05-23 |
| WO2003004174A1 (fr) | 2003-01-16 |
| SK16282003A3 (sk) | 2004-05-04 |
| CN1277622C (zh) | 2006-10-04 |
| DE50111332D1 (de) | 2006-12-07 |
| CZ20033499A3 (cs) | 2004-07-14 |
| US20040238985A1 (en) | 2004-12-02 |
| CN1520340A (zh) | 2004-08-11 |
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