EP1489194B1 - Procédé de fabrication de demi-produits en alliages CuZnPbSn destinés au matriçage à chaud - Google Patents
Procédé de fabrication de demi-produits en alliages CuZnPbSn destinés au matriçage à chaud Download PDFInfo
- Publication number
- EP1489194B1 EP1489194B1 EP04356098A EP04356098A EP1489194B1 EP 1489194 B1 EP1489194 B1 EP 1489194B1 EP 04356098 A EP04356098 A EP 04356098A EP 04356098 A EP04356098 A EP 04356098A EP 1489194 B1 EP1489194 B1 EP 1489194B1
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- EP
- European Patent Office
- Prior art keywords
- alloy
- process according
- finished product
- cuznpbsn
- content
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 118
- 239000000956 alloy Substances 0.000 title claims abstract description 118
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 238000000034 method Methods 0.000 title claims description 29
- 238000003754 machining Methods 0.000 claims abstract description 6
- 230000008569 process Effects 0.000 claims description 26
- 239000000047 product Substances 0.000 claims description 25
- 229910052785 arsenic Inorganic materials 0.000 claims description 23
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 21
- RQNWIZPPADIBDY-UHFFFAOYSA-N arsenic atom Chemical compound [As] RQNWIZPPADIBDY-UHFFFAOYSA-N 0.000 claims description 16
- 239000000203 mixture Substances 0.000 claims description 15
- 229910001369 Brass Inorganic materials 0.000 claims description 12
- 239000010951 brass Substances 0.000 claims description 12
- 239000011265 semifinished product Substances 0.000 claims description 12
- 239000003651 drinking water Substances 0.000 claims description 11
- 235000020188 drinking water Nutrition 0.000 claims description 11
- 239000010949 copper Substances 0.000 claims description 8
- 238000005553 drilling Methods 0.000 claims description 8
- 238000010438 heat treatment Methods 0.000 claims description 8
- 239000011701 zinc Substances 0.000 claims description 8
- 229910052802 copper Inorganic materials 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 5
- 238000005336 cracking Methods 0.000 claims description 4
- 238000009826 distribution Methods 0.000 claims description 4
- 229910052725 zinc Inorganic materials 0.000 claims description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 2
- 229910052782 aluminium Inorganic materials 0.000 claims description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 2
- 229910052787 antimony Inorganic materials 0.000 claims description 2
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 claims description 2
- 229910052742 iron Inorganic materials 0.000 claims description 2
- 230000001105 regulatory effect Effects 0.000 claims description 2
- 229910052710 silicon Inorganic materials 0.000 claims description 2
- 239000010703 silicon Substances 0.000 claims description 2
- 238000001125 extrusion Methods 0.000 claims 2
- 239000004411 aluminium Substances 0.000 claims 1
- 230000006835 compression Effects 0.000 claims 1
- 238000007906 compression Methods 0.000 claims 1
- 238000012669 compression test Methods 0.000 claims 1
- 239000008400 supply water Substances 0.000 claims 1
- 238000009987 spinning Methods 0.000 abstract description 5
- 238000007669 thermal treatment Methods 0.000 abstract 2
- 239000011133 lead Substances 0.000 description 19
- 238000012360 testing method Methods 0.000 description 14
- 238000005260 corrosion Methods 0.000 description 12
- 230000007797 corrosion Effects 0.000 description 12
- 238000013467 fragmentation Methods 0.000 description 11
- 238000006062 fragmentation reaction Methods 0.000 description 11
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 10
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 6
- 238000005259 measurement Methods 0.000 description 4
- 241000920340 Pion Species 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 229910001340 Leaded brass Inorganic materials 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 210000004027 cell Anatomy 0.000 description 2
- 230000001627 detrimental effect Effects 0.000 description 2
- 238000004090 dissolution Methods 0.000 description 2
- 101150034785 gamma gene Proteins 0.000 description 2
- 229910002804 graphite Inorganic materials 0.000 description 2
- 239000010439 graphite Substances 0.000 description 2
- 238000010191 image analysis Methods 0.000 description 2
- 238000002386 leaching Methods 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 239000002609 medium Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000011282 treatment Methods 0.000 description 2
- 229910000967 As alloy Inorganic materials 0.000 description 1
- 229910017518 Cu Zn Inorganic materials 0.000 description 1
- 241001275902 Parabramis pekinensis Species 0.000 description 1
- RJFAYQIBOAGBLC-UHFFFAOYSA-N Selenomethionine Natural products C[Se]CCC(N)C(O)=O RJFAYQIBOAGBLC-UHFFFAOYSA-N 0.000 description 1
- 229910001128 Sn alloy Inorganic materials 0.000 description 1
- 229910001297 Zn alloy Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 239000012736 aqueous medium Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 229910052745 lead Inorganic materials 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 231100000989 no adverse effect Toxicity 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 239000011573 trace mineral Substances 0.000 description 1
- 235000013619 trace mineral Nutrition 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/08—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of copper or alloys based thereon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
- C22C9/04—Alloys based on copper with zinc as the next major constituent
Definitions
- the present invention relates to the field of hot-stamping copper base alloys, intended for the manufacture of parts used essentially in drinking water distribution pipes (valves, valves, fittings).
- EP 0947592 A1 discloses a family of brass tin alloys and its method of manufacture which comprises a spinning step at temperatures between 480 and 650 ° C.
- An object of the invention is formed by the method of manufacturing a semi-finished product according to claim 1, which process typically comprises a spinning step, said spinning step not being followed by a heat treatment step.
- the method according to the invention is therefore particularly economical.
- FIG. 1 is a diagram which gives the evolution of the weight percentages of the ⁇ , ⁇ 'and ⁇ phases as a function of the weight concentration of tin, the CuZnPbSn alloys according to the invention being those for which Sn is between 1.3 and 1.7% by weight.
- FIG. 2 is a diagram giving the tin weight concentration of the ⁇ , ⁇ 'and ⁇ phases of CuZnPbSn alloys according to the invention, concentration obtained on a micrographic section of a half-product obtained according to alloy No. 2 by analysis. punctual with a scanning microscope.
- On the ordinate is the weight content of Sn
- On the abscissa is the distance in ⁇ m between the different analysis points, distance taken along a straight line from an origin point taken in a phase ⁇ , which line successively cuts from left to right, phases ⁇ / ⁇ '/ ⁇ / / / / ⁇ .
- This diagram shows a pumping phenomenon of tin phases ⁇ , ⁇ 'by the ⁇ phase.
- FIG. 3 is a photograph intended to highlight the hot malleability of the alloys according to the invention (alloys 2 and 4) by crushing tests of 55% (upper pions) and 80% (lower pions), carried out at 700, 750 and 825 ° C.
- FIG. 4 is a diagram showing a section of a coin stamped according to the invention in contact with water, explanation of the mechanism of accelerating action of arsenic on the release rate of lead in drinking water
- FIG. 5 is a diagram which shows the elements of the photograph of FIG.
- the tin content of the CuZnPbSn alloy can be between 1.4 and 1.6%.
- the lead content can be between 1.9 and 2.1%.
- the iron content may be less than or equal to 0.2%.
- the arsenic content can be between 5 and 500 ppm.
- the aluminum content can be between 5 and 500 ppm.
- the antimony content can be between 5 and 100ppm.
- the silicon content may be between 5 and 500 ppm.
- Another subject of the invention comprises the semi-products obtained from the CuZnPbSn alloy according to the invention, in which the microstructure of the alloy is composed of three intermetallic phases: ⁇ , ⁇ 'and ⁇ .
- said CuZnPbSn alloy may have a composition chosen so that, according to ISO 6509, said semi-product obtained from this alloy has a mean dezincification depth of less than 200 ⁇ m, and even typically less than 150 ⁇ m, so that said alloy CuZnPbSn, which is not arsenic, is much higher than the CW617N alloy and even approaches the performance of the arsenic alloy CW602N .
- said CuZnPbSn alloy may have a composition chosen so that the semi-product obtained from this alloy has, for a drilling operation performed under the usual machining conditions. according to standard NF E66-520-7 of the 2000 edition, an average chip size typically two times smaller than that obtained with the CW602N alloy which is a brass with arsenic.
- said CuZnPbSn alloy may have a composition chosen so that the hot-pressing test according to the ASTM E209-00 standard of the 2000 edition. , and made in the range of 600 ° C to 750 ° C, causes no cracking of said half-product obtained from this alloy.
- the semi-finished products according to the invention have a large latitude of hot deformation, as regards both the temperature range and the crushing rate, without the appearance of cracks or cracks in the metal.
- These semi-finished products a great ability to deform without cracking or cracks, which is extremely advantageous in practice.
- said CuZnPbSn alloy of said half-product may have a composition chosen so that the release rate of lead in drinking water is below the regulatory threshold according to European Directive 98 / 83 / EC on the quality of water intended for human consumption. It is important to note also the very low rate of Zn release compared to that of alloys Nos. 5 and 6.
- said CuZnPbSn alloy may have a composition chosen so that said half-product has a high heat malleability, and so that its crush resistance is lower. to that obtained with the CW602N alloy, and preferably two times less than that of said CW602N alloy. It goes without saying that the power installed on the machines or devices for manufacturing the finished products, in particular when such manufacture comprises deformation of the half-product by crushing, will be less in the case of the semi-finished products according to the invention than in the case of the semi-finished products of the state of the art formed from alloys Nos. 5 and 6.
- Another object of the invention is formed by the finished product obtained from the semi-finished product according to the invention, the half-product being typically chosen from: a tap, a valve, a coupling.
- Another object of the invention is formed by the process for manufacturing the finished product according to the invention, in which process said finished product is typically formed by deformation or machining of said semi-finished product, said process not comprising a treatment step thermal, which is very advantageous and economical in practice compared to comparable processes of the state of the art.
- Another object of the invention is formed by the use of a CuZnPbSn alloy according to the invention, or a semi-finished product according to the invention or obtained according to the invention, for the manufacture of finished products or used components. for sanitary water distribution such as valves, valves and fittings.
- Table 1 gives the chemical compositions of the alloys tested according to the invention (% by weight). ⁇ b> Table 1 ⁇ / b>: Chemical composition (weight%) of the alloys tested according to the invention.
- Cu Pb Sn Fe Zn Alloy 1 63.2 1.83 1.55 0.18 rest Alloy 2 61.2 2.04 1.57 0.17 Rest Alloy 3 60.2 2.01 1.42 0.19 Rest Alloy 4 59.1 1.82 1.51 0.18 Rest Alloy 5 59.5 1.95 0.22 0.21 Rest Traditional CW617N stamping alloy Alloy 6 * 61.2 2.20 0.06 0.01 Rest Dezincification resistant alloy CW602N * 6 alloy that contains 0.12% arsenic
- Table 3 shows the results of the measurements: ⁇ b> Table 3 ⁇ / b>: Dezincification depth measurement results.
- CM medium chip
- the CM was calculated as follows: The chips resulting from the drilling are added on a series of 7 superimposed sieves marked with 1 to 7.
- Table 4 gives the opening of the square meshes (in mm) of each sieve as well as an arbitrary index which refers to it (index sieves).
- Sieve index 1 2.5 7 2 2 6 3 1.6 5 4 1.25 4 5 0.9 3 6 0.56 2 7 0 (Background - No aperture) 1
- the screens are mounted on a vibratory support which is vibrated for five minutes for each sieving operation.
- CM average chip
- the fragmentation of chips from drilling an alloy is better than the CM is small.
- Table 5 summarizes the results obtained. Each parameter is calculated using the average of the results of five different measurements ⁇ b> Table 5 ⁇ / b>: Machining test results (drilling) Drilling force (N) CM Alloy 1 2739 ⁇ 25 4.2 ⁇ 0.2 Alloy 2 2940 ⁇ 36 3.80 ⁇ 0.2 Alloy 3 3082 ⁇ 41 3.75 ⁇ 0.1 Alloy 4 3193 ⁇ 48 3.70 ⁇ 0.2 Alloy 5 3232 ⁇ 42 4.5 ⁇ 0.2 Alloy 6 2642 ⁇ 30 7.3 ⁇ 0.2
- Table 6 presents the results for lead, copper and zinc. ⁇ b> Table 6 ⁇ / b>: Results of release tests Average release rate ( ⁇ g / dm 2 ) Pb Cu Zn Alloy 1 0.73 5.17 100.75 Alloy 4 1.15 5.31 93.8 Alloy 5 1.07 5.35 221.66 Alloy 6 2.03 7.98 160.05
- the alloy according to the invention gives less release (Pb, Cu and Zn) than the CW602N alloy (alloy 6) and much less Zn release than the CW617N (alloy 5) .
- Table 7 presents the results of visual examinations of hot-crushed samples.
- FIG. 3 shows the photograph of a part of the crushed pieces,
- FIG. 5 being a schematic representation of the crushed samples of FIG. ⁇ b> Table 7: ⁇ / b> Hot Swap Test Results (+: No Cracks, -: Cracked) T (° C) Crush Rate% No. Alloy 1 2 3 4 5 6 600 55 + + + + + + - 80 - + + + - - 700 55 + + + + + + - 80 - + + + + + + + 750 55 + + + + + + + + 80 - + + + + - - 825 55 + + + + + - + 80 - - - - - - - - - - - - - - - - -
- the alloys according to the invention are molded very well between 600 and 750 ° C and this for the two crash rates tested.
- Table 8 summarizes the results obtained (expressed in Kg) for a crush rate of 55%.
- Table 8 ⁇ / b>: Results of crushing forces (kg) T (° C) No. alloy 1 2 3 4 5 6 700 1725 1000 735 700 720 1650 750 1025 650 540 500 550 995 825 460 530 420 400 390 425
- Table 8 shows that the alloys according to the invention have crush stress levels lower than those of alloy No. 6 (CW602N), and close to those of alloy No. 5 (CW617N).
- alloys according to the invention alloys Nos. 2 to 4
- alloys of the state of the art alloys of the state of the art
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Domestic Plumbing Installations (AREA)
- Heat Treatment Of Steel (AREA)
- Conductive Materials (AREA)
- Inorganic Fibers (AREA)
- Crystals, And After-Treatments Of Crystals (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Forging (AREA)
- Metal Extraction Processes (AREA)
- Heat Treatment Of Sheet Steel (AREA)
- Catalysts (AREA)
- Manufacture Of Alloys Or Alloy Compounds (AREA)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PL04356098T PL1489194T3 (pl) | 2003-06-17 | 2004-06-16 | Sposób wytwarzania półproduktów ze stopów CuZnPbSn do kucia matrycowego na gorąco |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR0307267A FR2856411B1 (fr) | 2003-06-17 | 2003-06-17 | ALLIAGES CuZnPbSn DESTINES AU MATRICAGE A CHAUD |
| FR0307267 | 2003-06-17 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP1489194A1 EP1489194A1 (fr) | 2004-12-22 |
| EP1489194B1 true EP1489194B1 (fr) | 2006-08-16 |
Family
ID=33396786
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP04356098A Expired - Lifetime EP1489194B1 (fr) | 2003-06-17 | 2004-06-16 | Procédé de fabrication de demi-produits en alliages CuZnPbSn destinés au matriçage à chaud |
Country Status (8)
| Country | Link |
|---|---|
| EP (1) | EP1489194B1 (da) |
| AT (1) | ATE336603T1 (da) |
| DE (1) | DE602004001926T2 (da) |
| DK (1) | DK1489194T3 (da) |
| ES (1) | ES2271820T3 (da) |
| FR (1) | FR2856411B1 (da) |
| PL (1) | PL1489194T3 (da) |
| PT (1) | PT1489194E (da) |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4923970B1 (da) * | 1970-11-17 | 1974-06-19 | ||
| CA2265812A1 (en) * | 1996-09-09 | 1998-03-12 | Toto Ltd. | Copper alloy and method of manufacturing same |
| DE69828062T2 (de) * | 1997-04-08 | 2005-11-24 | Kitz Corp. | Kupferbasislegierung mit hervorragender korrosions- und spannungsrisskorrosionsbeständigkeit und verfahren zu eren herstellung |
| US6458222B1 (en) * | 1997-11-11 | 2002-10-01 | Toto Ltd. | Metal material, brass and method for manufacturing the same |
| JP2000212662A (ja) * | 1998-07-24 | 2000-08-02 | Toto Ltd | 耐酸性腐食性に優れた黄銅材及び黄銅管材、黄銅製品 |
| JP2000309835A (ja) * | 1998-12-22 | 2000-11-07 | Toto Ltd | 黄銅材及び黄銅材の製造方法、黄銅材の加工方法 |
| JP2000257814A (ja) * | 1999-03-03 | 2000-09-22 | Toto Ltd | 黄銅製気化器及びその製造方法並びにそれを用いた温風暖房機 |
| JP3903297B2 (ja) * | 2000-06-30 | 2007-04-11 | Dowaホールディングス株式会社 | 耐脱亜鉛性銅基合金 |
-
2003
- 2003-06-17 FR FR0307267A patent/FR2856411B1/fr not_active Expired - Fee Related
-
2004
- 2004-06-16 ES ES04356098T patent/ES2271820T3/es not_active Expired - Lifetime
- 2004-06-16 PT PT04356098T patent/PT1489194E/pt unknown
- 2004-06-16 DK DK04356098T patent/DK1489194T3/da active
- 2004-06-16 AT AT04356098T patent/ATE336603T1/de active
- 2004-06-16 EP EP04356098A patent/EP1489194B1/fr not_active Expired - Lifetime
- 2004-06-16 PL PL04356098T patent/PL1489194T3/pl unknown
- 2004-06-16 DE DE602004001926T patent/DE602004001926T2/de not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| DE602004001926D1 (de) | 2006-09-28 |
| ES2271820T3 (es) | 2007-04-16 |
| PT1489194E (pt) | 2007-01-31 |
| DE602004001926T2 (de) | 2007-12-06 |
| FR2856411B1 (fr) | 2007-03-02 |
| ATE336603T1 (de) | 2006-09-15 |
| PL1489194T3 (pl) | 2007-01-31 |
| EP1489194A1 (fr) | 2004-12-22 |
| FR2856411A1 (fr) | 2004-12-24 |
| DK1489194T3 (da) | 2006-12-27 |
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