EP1514643B1 - Procédé pour l'usinage de finition de la surface de révolution d'arbres - Google Patents
Procédé pour l'usinage de finition de la surface de révolution d'arbres Download PDFInfo
- Publication number
- EP1514643B1 EP1514643B1 EP20040020484 EP04020484A EP1514643B1 EP 1514643 B1 EP1514643 B1 EP 1514643B1 EP 20040020484 EP20040020484 EP 20040020484 EP 04020484 A EP04020484 A EP 04020484A EP 1514643 B1 EP1514643 B1 EP 1514643B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- workpiece
- belt
- grinding belt
- machining
- grinding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000034 method Methods 0.000 title claims description 17
- 238000003754 machining Methods 0.000 claims description 26
- 230000002093 peripheral effect Effects 0.000 description 12
- 238000005520 cutting process Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000013536 elastomeric material Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/02—Machines or devices using grinding or polishing belts; Accessories therefor for grinding rotationally symmetrical surfaces
Definitions
- a method for finish machining peripheral surfaces on wave-shaped workpieces is known from the document US 5,951,377.
- the known method there is a point contact between the grinding belt and the workpiece during workpiece machining in a cutting plane perpendicular to the shaft axis.
- US-B-6 220 946 discloses a method with the features described above.
- the surface of the abrading belt assembly is made by tensioning the abrasive belt by means of a tensioner. Due to the tensile stress exerted on the sanding belt, the pressing force is used for finish machining is available, given. In order to apply a high cutting force, the use of a pressure shoe is proposed, which is applied to the outside of the sanding belt.
- the flexibility of this prior art method is limited due to the fixed geometry of the An für tenus.
- the invention has for its object to provide a method for finish machining of peripheral surfaces of wavy workpieces, with a high surface quality can be achieved and at the same time allows flexible workpiece machining.
- the object is achieved by a method having the features of claim 1, in which the grinding belt is supported in the region of the workpiece surface by an endless, parallel to the sanding belt support belt, wherein the sanding belt and the support belt are rectified and moved at the same speed.
- the looping of the workpiece ensures a large contact surface with a uniform surface pressure between the grinding belt and the workpiece.
- a high surface quality can be achieved.
- the support band By the support band, the tensile stress of the abrasive belt is significantly reduced and the abrasive belt is very uniform with a defined pressure force on the workpiece surface to be machined.
- the support band may be made of metal or else of an elastomeric material.
- the grinding belt is guided on a tool carrier via a clamping device and two deflections which limit a working area, and the workpiece is brought to the workpiece processing by a feed movement of the tool carrier and / or the workpiece clamping with a free-loaded abrasive belt section between the deflections in contact.
- the wrap angle can be changed by changing the feed path of the workpiece carrier or workpiece clamping and an adapted thereto change the length of the grinding belt section.
- the sanding belt is guided with a belt loop through an arranged in the circulation path of the sanding belt tape storage and controlled the length of the sanding belt section in the work area by means of the tape storage. This allows a change in the wrap angle during workpiece machining within a wide range.
- the wrap angle can also be changed by a relative adjustment of the deflections to each other.
- the wrap angle can be changed in an angle range between a few angular degrees and 270 °, wherein for many applications preferably a wrap angle of more than 180 ° is set.
- the support belt is guided over a separate clamping device and driven continuously as well as the grinding belt.
- both bands move rectified at the same speed, so that there is virtually no relative movement between the two bands in the contact area of the grinding belt and the support belt.
- Fig. 1a shows a device for finish machining of peripheral surfaces of wavy workpieces.
- the apparatus comprises a tool carrier 1, an endless grinding belt 2 for processing a workpiece 3 rotating about its axis of rotation A, a grinding belt drive 4 arranged on the tool carrier 1, which continuously drives the grinding belt 2 during workpiece machining, and a clamping device 5 for the grinding belt 2.
- the tool carrier 1 has a machining head 6 with two mutually spaced band deflections 7, which limit a working area L of the machining head 6.
- the band deflections 7 are formed as deflection rollers.
- the grinding belt 2 is guided over the deflection rollers 7 and passes in the working area L past the peripheral surface of the workpiece 3 to be machined.
- the machining head 6 engages around the peripheral surface of the workpiece 3 to be machined in a fork shape such that the grinding belt 2, which is freely tensioned in the working region L, partially wraps around the workpiece 3 and rests flat against the workpiece in a region predetermined by the wrap angle ⁇ .
- the workpiece 3 shown in Fig. 1a is formed as a stepped shaft, the peripheral surfaces are processed successively with a different wrap angle ⁇ , ⁇ '.
- a comparative consideration of Fig. 1a and 1b it can be seen that initially the smaller peripheral surface of the stepped shaft 3 is processed at a small wrap angle ⁇ , while then processing the large peripheral surface the stepped shaft 3 with a large wrap angle ⁇ 'takes place.
- the grinding belt 2 is guided on the tool carrier 1 via the tensioning device 5 as well as on the two deflection rollers 7, which delimit the working area L.
- the workpiece 3 is brought to workpiece machining by a feed movement of the tool carrier 1 with a free-loaded abrasive belt section 8 between the two guide rollers 7 in contact.
- a different wrap angle ⁇ or ⁇ ' is present during the two processing steps according to FIGS. 1a and 1b, which is flexibly adapted to the processing of the respective workpiece surfaces.
- the wrap angle ⁇ or ⁇ ' is changed by changes in the feed path of the workpiece carrier 1 and an adapted thereto length of the grinding belt section 8.
- the abrasive belt 2 is guided here by a belt loop 9 through a belt store 10 arranged in the circulation path of the sanding belt.
- the length of the abrasive belt section 8 in the work area L is controlled by means of the belt store 10 (see Figures 1a and 1b).
- the grinding belt 2 is supported in the region of the workpiece surface by an endless supporting belt 11, which is tensioned parallel to the grinding belt 2.
- the support band 11 is preferably made of metal. It is guided over a separate clamping device 12 and driven continuously as well as the grinding belt 2.
- the bands 2, 11 move rectified at the same speed, so that there is virtually no relative movement between the two bands 2, 11 in the area of the contact surface between the support belt 11 and the sanding belt 2. As a result, an optimal discharge of the abrasive belt 2 is achieved.
- FIGS. 1a to 2b show that a flexible workpiece machining is made possible by the change of the wrap angle.
- the machining head 6 has for this purpose pivotable fork arms 16 on which the deflection rollers 7 are arranged. With this device, wrap angles of more than 180 ° can also be set, as can be seen directly from FIG. 2b. In the device shown in FIGS. 2a and 2b, the tensioning device 5 of the sanding belt 2 simultaneously assumes the function of a belt store.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Claims (8)
- Procédé d'usinage fini de surfaces périphériques sur des pièces en forme d'arbres, dans lequel,a) la pièce à usiner (3) est entraînée en rotation dans une fixation autour de l'axe (A) fixé de l'arbre,b) la pièce (3), en rotation autour de l'axe (A) de l'arbre, est usinée à l'aide d'une bande abrasive (2) sans fin, entraînée en continu, qui enlace en partie la surface périphérique à usiner de la pièce (3) pendant l'usinage et s'applique de façon plane sur la pièce (3) dans une zone prédéfinie par l'angle d'enlacement (α, α', β, β'), etc) l'angle d'enlacement (α, α', β, β') est modifié pendant l'usinage de la pièce (3),caractérisé en ce que la bande abrasive (2) est supportée dans la zone de la surface de la pièce par une bande d'appui sans fin (11), tendue parallèlement à la bande abrasive (2), la bande abrasive (2) et la bande d'appui (11) étant déplacées dans le même sens et à la même vitesse.
- Procédé suivant la revendication 1, caractérisé en ce que la bande abrasive (2) est guidée sur un porte-outil (1) par l'intermédiaire d'un dispositif de serrage (5) ainsi que de deux renvois (7), qui délimitent une zone de travail (L), et que la pièce (3), pour son usinage, est amenée au contact d'une section de bande abrasive (8) librement tendue entre les renvois (7) par un mouvement d'avance du porte-outil (1) et/ou de la fixation de pièce.
- Procédé suivant la revendication 2, caractérisé en ce que l'angle d'enlacement (α, α', β, β') est modifié par variation du parcours d'avance du porte-outil (1) ou de la fixation de pièce, ainsi que par une modification adaptée de la longueur de la section de bande abrasive (8).
- Procédé suivant la revendication 2 ou 3, caractérisé en ce que la bande abrasive (2) est guidée par une boucle (9) au travers d'un stockage de bande (10) disposé dans le parcours de rotation de la bande abrasive (2), et que la longueur (L) de la section de bande abrasive (8) dans la zone de travail est contrôlée à l'aide du stockage de bande (10).
- Procédé suivant l'une des revendications 2 à 4, caractérisé en ce que l'angle d'enlacement (α, α', β, β') est modifié par un déplacement relatif mutuel des renvois (7).
- Procédé suivant l'une des revendications 1 à 5, caractérisé en ce que l'angle d'enlacement (α, α', β, β') est modifié dans une plage angulaire allant jusqu'à 270°.
- Procédé suivant la revendication 6, caractérisé en ce qu'un angle d'enlacement (α, α', β, β') de plus de 180° est réglé lors de l'usinage de la pièce.
- Procédé suivant la revendication 1, caractérisé en ce que la bande d'appui (11) est guidée par l'intermédiaire d'un dispositif de serrage séparé (12) et est entraînée en continu, comme la bande abrasive (2).
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE2003142139 DE10342139B4 (de) | 2003-09-12 | 2003-09-12 | Verfahren zur Finishbearbeitung von Umfangsflächen an wellenförmigen Werkstücken |
| DE10342139 | 2003-09-12 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP1514643A1 EP1514643A1 (fr) | 2005-03-16 |
| EP1514643B1 true EP1514643B1 (fr) | 2007-05-02 |
Family
ID=34129777
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP20040020484 Expired - Lifetime EP1514643B1 (fr) | 2003-09-12 | 2004-08-28 | Procédé pour l'usinage de finition de la surface de révolution d'arbres |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP1514643B1 (fr) |
| DE (2) | DE10342139B4 (fr) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102010052311A1 (de) | 2010-11-17 | 2012-05-24 | Nagel Maschinen- Und Werkzeugfabrik Gmbh | Verfahren und Vorrichtung zur Finishbearbeitung gekrümmter Werkstückoberflächen an Werkstücken mittels Finishband |
| DE102011081918A1 (de) | 2011-08-31 | 2013-02-28 | Nagel Maschinen- Und Werkzeugfabrik Gmbh | Finishmaschine zur Finishbearbeitung gekrümmter Werkstückoberflächen an Werkstücken |
| CN108818238A (zh) * | 2018-04-30 | 2018-11-16 | 陈五二 | 表面拉丝处理装置 |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102006052829A1 (de) | 2006-11-09 | 2008-05-15 | Thielenhaus Technologies Gmbh | Verfahren zur Bandfinishbearbeitung von Werkstückenumfangsflächen |
| DE102007051047B4 (de) * | 2007-10-16 | 2023-03-23 | Nagel Maschinen- Und Werkzeugfabrik Gmbh | Andrückeinrichtung für Finishband sowie Vorrichtung und Verfahren zur Finishbearbeitung von Umfangsflächen an zylindrischen Werkstückabschnitten |
| DE102014213194A1 (de) * | 2014-07-08 | 2016-01-28 | Supfina Grieshaber Gmbh & Co. Kg | Andrückeinrichtung zum Andrücken eines Finisbands gegen eine Werkstückoberfläche |
| CN111673590A (zh) * | 2020-06-03 | 2020-09-18 | 大连富地重工机械制造有限公司 | 一种带磨削细长物料打磨装置 |
| CN115056098B (zh) * | 2022-07-05 | 2023-12-08 | 安徽康宏精密制造有限公司 | 一种用于小型五金配件抛光设备及方法 |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1016152B (de) * | 1954-06-10 | 1957-09-19 | Max Keller | Bandschleifmaschine |
| FR1329559A (fr) * | 1956-12-28 | 1963-06-14 | Procédé et dispositifs pour la finition de pièces métalliques | |
| DE1652032B1 (de) * | 1967-03-22 | 1970-08-20 | Ernst Maschf Gmbh Paul | Vorrichtung zum Schleifen mittels eines endlosen Schleifbandes |
| JPH02205471A (ja) * | 1989-02-01 | 1990-08-15 | Babcock Hitachi Kk | 管表面清浄装置 |
| US5628678A (en) * | 1996-05-03 | 1997-05-13 | Tridico; Frank | Shaft sanding device |
| US5951377A (en) * | 1996-08-01 | 1999-09-14 | Radtec, Inc. | Microfinishing machine |
| US6220946B1 (en) * | 1998-02-13 | 2001-04-24 | Philip D. Arnold | Active polishing of rotatable article surfaces |
| FR2808463B1 (fr) * | 2000-05-04 | 2002-09-13 | Procedes Et Machines Speciales | Machine d'usinage par bande abrasive de portees cylindriques sur des pieces |
| AT4931U1 (de) * | 2001-01-25 | 2002-01-25 | Hammerschmid Johann | Bandschleifmaschine |
| DE10200489A1 (de) * | 2002-01-07 | 2003-07-24 | Preuss Rolf | Kombinationsbandschleifgerät |
-
2003
- 2003-09-12 DE DE2003142139 patent/DE10342139B4/de not_active Expired - Fee Related
-
2004
- 2004-08-28 EP EP20040020484 patent/EP1514643B1/fr not_active Expired - Lifetime
- 2004-08-28 DE DE200450003665 patent/DE502004003665D1/de not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102010052311A1 (de) | 2010-11-17 | 2012-05-24 | Nagel Maschinen- Und Werkzeugfabrik Gmbh | Verfahren und Vorrichtung zur Finishbearbeitung gekrümmter Werkstückoberflächen an Werkstücken mittels Finishband |
| WO2012065949A1 (fr) | 2010-11-17 | 2012-05-24 | Nagel Maschinen- Und Werkzeugfabrik Gmbh | Procédé et dispositif de finition de surfaces courbées de pièces au moyen d'une bande de finition |
| DE102011081918A1 (de) | 2011-08-31 | 2013-02-28 | Nagel Maschinen- Und Werkzeugfabrik Gmbh | Finishmaschine zur Finishbearbeitung gekrümmter Werkstückoberflächen an Werkstücken |
| WO2013030194A1 (fr) | 2011-08-31 | 2013-03-07 | Nagel Maschinen- Und Werkzeugfabrik Gmbh | Machine de finition de surfaces courbes de pièces à usiner |
| CN108818238A (zh) * | 2018-04-30 | 2018-11-16 | 陈五二 | 表面拉丝处理装置 |
Also Published As
| Publication number | Publication date |
|---|---|
| DE502004003665D1 (de) | 2007-06-14 |
| DE10342139A1 (de) | 2005-04-07 |
| EP1514643A1 (fr) | 2005-03-16 |
| DE10342139B4 (de) | 2008-06-19 |
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