EP1546053A1 - Systemes de couches contenant une couche d'oxyde de titane-aluminium - Google Patents
Systemes de couches contenant une couche d'oxyde de titane-aluminiumInfo
- Publication number
- EP1546053A1 EP1546053A1 EP03750543A EP03750543A EP1546053A1 EP 1546053 A1 EP1546053 A1 EP 1546053A1 EP 03750543 A EP03750543 A EP 03750543A EP 03750543 A EP03750543 A EP 03750543A EP 1546053 A1 EP1546053 A1 EP 1546053A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- layer
- layer system
- titanium
- functional
- layers
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- VQYHBXLHGKQYOY-UHFFFAOYSA-N aluminum oxygen(2-) titanium(4+) Chemical compound [O-2].[Al+3].[Ti+4] VQYHBXLHGKQYOY-UHFFFAOYSA-N 0.000 title claims description 33
- 239000010410 layer Substances 0.000 claims abstract description 157
- 239000002346 layers by function Substances 0.000 claims abstract description 66
- 238000000034 method Methods 0.000 claims abstract description 14
- 238000000576 coating method Methods 0.000 claims description 26
- 229910044991 metal oxide Inorganic materials 0.000 claims description 20
- 150000004706 metal oxides Chemical class 0.000 claims description 20
- 239000011248 coating agent Substances 0.000 claims description 19
- 229910052782 aluminium Inorganic materials 0.000 claims description 13
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 13
- 239000010936 titanium Substances 0.000 claims description 13
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 11
- 229910052814 silicon oxide Inorganic materials 0.000 claims description 7
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 6
- 229910052719 titanium Inorganic materials 0.000 claims description 6
- 239000002241 glass-ceramic Substances 0.000 claims description 4
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 claims description 4
- 229910001928 zirconium oxide Inorganic materials 0.000 claims description 4
- 238000003980 solgel method Methods 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 claims description 2
- 239000002184 metal Substances 0.000 claims description 2
- 238000005137 deposition process Methods 0.000 claims 1
- 239000000126 substance Substances 0.000 claims 1
- 239000000758 substrate Substances 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000003287 optical effect Effects 0.000 description 20
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 10
- 239000000463 material Substances 0.000 description 10
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 7
- 238000005240 physical vapour deposition Methods 0.000 description 5
- 238000005229 chemical vapour deposition Methods 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000002425 crystallisation Methods 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 229910052736 halogen Inorganic materials 0.000 description 2
- 150000002367 halogens Chemical class 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 235000012239 silicon dioxide Nutrition 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 238000000137 annealing Methods 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000006115 industrial coating Substances 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- SIWVEOZUMHYXCS-UHFFFAOYSA-N oxo(oxoyttriooxy)yttrium Chemical compound O=[Y]O[Y]=O SIWVEOZUMHYXCS-UHFFFAOYSA-N 0.000 description 1
- CNRZQDQNVUKEJG-UHFFFAOYSA-N oxo-bis(oxoalumanyloxy)titanium Chemical compound O=[Al]O[Ti](=O)O[Al]=O CNRZQDQNVUKEJG-UHFFFAOYSA-N 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 238000001953 recrystallisation Methods 0.000 description 1
- 238000002310 reflectometry Methods 0.000 description 1
- LIVNPJMFVYWSIS-UHFFFAOYSA-N silicon monoxide Chemical class [Si-]#[O+] LIVNPJMFVYWSIS-UHFFFAOYSA-N 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 238000004544 sputter deposition Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- 238000007740 vapor deposition Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/20—Filters
- G02B5/28—Interference filters
- G02B5/285—Interference filters comprising deposited thin solid films
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
- C03C17/3411—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions with at least two coatings of inorganic materials
- C03C17/3417—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions with at least two coatings of inorganic materials all coatings being oxide coatings
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C17/00—Surface treatment of glass, not in the form of fibres or filaments, by coating
- C03C17/34—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
- C03C17/36—Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/0021—Reactive sputtering or evaporation
- C23C14/0036—Reactive sputtering
- C23C14/0073—Reactive sputtering by exposing the substrates to reactive gases intermittently
- C23C14/0078—Reactive sputtering by exposing the substrates to reactive gases intermittently by moving the substrates between spatially separate sputtering and reaction stations
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/02—Pretreatment of the material to be coated
- C23C14/021—Cleaning or etching treatments
- C23C14/022—Cleaning or etching treatments by means of bombardment with energetic particles or radiation
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/34—Sputtering
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/56—Apparatus specially adapted for continuous coating; Arrangements for maintaining the vacuum, e.g. vacuum locks
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/04—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings of inorganic non-metallic material
- C23C28/042—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings of inorganic non-metallic material including a refractory ceramic layer, e.g. refractory metal oxides, ZrO2, rare earth oxides
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/40—Coatings including alternating layers following a pattern, a periodic or defined repetition
- C23C28/42—Coatings including alternating layers following a pattern, a periodic or defined repetition characterized by the composition of the alternating layers
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- G02B1/105—
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/10—Optical coatings produced by application to, or surface treatment of, optical elements
- G02B1/14—Protective coatings, e.g. hard coatings
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2217/00—Coatings on glass
- C03C2217/70—Properties of coatings
- C03C2217/73—Anti-reflective coatings with specific characteristics
- C03C2217/734—Anti-reflective coatings with specific characteristics comprising an alternation of high and low refractive indexes
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2218/00—Methods for coating glass
- C03C2218/10—Deposition methods
- C03C2218/15—Deposition methods from the vapour phase
- C03C2218/154—Deposition methods from the vapour phase by sputtering
- C03C2218/156—Deposition methods from the vapour phase by sputtering by magnetron sputtering
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2218/00—Methods for coating glass
- C03C2218/30—Aspects of methods for coating glass not covered above
- C03C2218/32—After-treatment
- C03C2218/322—Oxidation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12493—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
- Y10T428/12535—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.] with additional, spatially distinct nonmetal component
- Y10T428/12576—Boride, carbide or nitride component
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12493—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
- Y10T428/12535—Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.] with additional, spatially distinct nonmetal component
- Y10T428/12611—Oxide-containing component
Definitions
- the invention relates to a layer system with at least one metal oxide layer, the metal oxide comprising a titanium-aluminum oxide.
- the layer system has a high structural and. Temperature resistance, especially at operating temperatures of over 600 ° C and is particularly suitable for optical coatings, but is not limited to this.
- Optical layer systems in particular alternating layer systems, which are made up of alternately superimposed thin high and low refractive layers have been known for many years for a large number of applications. They act as a light interference film, the optical properties of which are determined by the choice of the material for the high or low refractive index layer and thus the corresponding refractive index, by the arrangement of the individual layers and by the choice of the individual layer thicknesses. The selection is made essentially using known optical
- Suitable starting materials for the production of such coatings for, for example, reflectors, mirrors, filters, lamps, IRC burners / lamps, etc. include Ti0 2 and Si0 2 .
- Thin layers of these materials are usually applied using CVD (Chemical Vapor Deposition), PVD (Physical Vapor Deposition) or Sol-Gel processes and are characterized by the fact that they are hard and chemically stable as well as a have a high refractive index difference.
- CVD Chemical Vapor Deposition
- PVD Physical Vapor Deposition
- Sol-Gel Sol-Gel processes
- DE 3227069 AI discloses an optical coating suitable for high temperatures, which consists of a Alternating layer system with Si0 2 as a low-refractive layer material and Ta 2 0 5 as a high-refractive layer material. This coating is resistant to high temperatures and is designed to improve the working efficiency of the coated object, in particular of halogen lamps.
- the object of the invention is to provide a coating which is essentially structurally stable at high operating temperatures and remains low or free from haze.
- the layer system according to the invention has at least one layer made of a metal oxide which comprises titanium-aluminum oxide.
- the individual layers of the layer system which are required, for example, to create a specific optical design of the layer system, are referred to below as functional layers.
- Functional layers made of titanium-aluminum oxide have a significantly higher temperature and structural stability than the known functional layers made of metal oxides. Since a functional layer comprising titanium-aluminum oxide inherently guarantees high temperature resistance, an additional interruption with an intermediate layer made of another metal oxide contributes to the fulfillment of the task in that it can be additionally stabilized, but mainly the mechanical and further improve the optical properties of functional layers comprising titanium aluminum oxide. To avoid optically undesirable influences
- the intermediate layer either choose the thickness or the refractive index of the intermediate layer so that it is not optically effective.
- such layers also have, for example, increased brilliance, an improvement in the desired optical parameters, such as reflectivity or transmittance, and increased scratch resistance.
- Another layer system according to the invention likewise consists at least of one functional layer from one
- a thickness of 50 nm remains, no crystallization behavior when exposed to high temperatures.
- a particular effect of the invention is the adjustability of the refractive index of the layer comprising titanium-aluminum oxide by adjusting the quantitative ratio of aluminum to titanium.
- the refractive index n can be varied in a range from 1.55 ⁇ n ⁇ 2.50. As the aluminum content increases, the refractive index n of the layer decreases. You can achieve this with only a small amount
- the adjustability of the refractive index of the layer comprising titanium aluminum oxide can be used particularly advantageously for adapting the refractive index of the functional layer to that of the intermediate layer or vice versa.
- Functional layers made of metal oxides with a refractive index n in the range of 1.55 n n 2,5 2.50 for example made of zirconium oxide or stabilized zirconium oxide, that by adding a stabilizer material such as Yttrium oxide etc. was stabilized, with n approx. 2.1
- an intermediate layer made of titanium-aluminum oxide without being influenced optically.
- the intermediate layers no longer have to have the small thicknesses, such as intermediate layers with a different refractive index, which must remain below a thickness at which they can be optically effective.
- intermediate layers with a different refractive index which must remain below a thickness at which they can be optically effective.
- the layer systems according to the invention can consist of a single functional layer as well as a layer system with several functional layers, preferably of an alternating layer system of high and low refractive index functional layers.
- the high refractive index functional layer comprises a titanium-aluminum oxide. It preferably consists of Ti ⁇ l ⁇ J ⁇ y with 0 ⁇ x ⁇ 1, preferably with 0.3 ⁇ x ⁇ 1, particularly advantageously with
- the low-index functional layer then comprises a silicon oxide, preferably silicon dioxide. Silicon dioxide is also resistant to high temperatures and has a low refractive index compared to titanium-aluminum oxide.
- the values of the layer thicknesses d p of the functional layers for applications of the layer system according to the invention in the near IR and visible range are then preferably 5 nm d d F 200 200 nm.
- Such layer systems for optical applications are for use in high-temperature ranges, ie at operating temperatures above 600 ° C, well suited.
- the high-index functional layers are also characterized by low-index. Interrupted intermediate layers and vice versa, it is particularly important in the case of optical layer systems that the intermediate layers interrupting the functional layers remain below a thickness at which they could become optically effective in the overall layer system.
- Useful thicknesses d z of the intermediate layers are then in the range of 0.3 nm ⁇ d z 10 10 nm, preferably in the range of 0.5 nm d d z 4,0 4.0 nm and particularly suitable in the range of 1.0 nm d d z 2,5 2.5 nm.
- the use and the number of intermediate layers should preferably be chosen such that the thickness dp of the partial layers resulting from the functional layer is approximately 20 nm d dp 250 250 nm.
- a reasonable layer thickness of functional layers to be interrupted is d p ⁇ 40 nm. It is particularly optimal for the procedural process if, in an alternating layer system made of high and low refractive index functional layers, the high refractive index functional layers are interrupted by intermediate layers made of the low refractive index layer material. There is also the possibility that the low-index functional layers are interrupted by intermediate layers made of the high-index layer material. It is not absolutely necessary to interrupt each functional layer.
- the intermediate layer it is not essential for the intermediate layer that it has a different refractive index than the functional layer, but that it is suitable for influencing the structure formation in the functional layer, so that high temperatures cannot cause any deterioration in the optical properties of the coating. It is therefore also possible for high-index functional layers, for example made of titanium oxide, to have high-index
- Sol-gel processes are also advantageously suitable for industrial production of the coating.
- PVD Physical Vapor Deposition
- the substrate materials can be very diverse and essentially depend on the area of application of the coated article. For use in the high temperature range, the associated temperature load must be taken into account. Metals, glass and glass ceramics as well as plastics come into consideration as substrate materials.
- the layer systems are used for the coating of reflectors, in particular for the coating of glass ceramic reflectors.
- excellent optical and mechanical properties of the reflectors can be achieved even with long and extreme temperature loads due to the structure and temperature stability of the coating.
- the layer systems are used according to the invention for the coating of lighting fixtures, in particular IRC lamps / burners.
- these coatings can be used to achieve excellent optical and mechanical properties of the lighting fixtures due to the structure and temperature stability of the coating under long and extreme temperature loads.
- the invention will be explained in more detail below on the basis of the exemplary embodiments and figures.
- Fig.l a layer system according to the invention for a reflector coating
- Fig. 2 the reflection behavior of the reflector at temperatures of 450 ° C, 650 ° C and 750 ° C
- Fig. 3 the diffractograms of titanium aluminum oxide layers with different refractive indices after tempering at 650 ° C and 850 ° C
- FIG. 1 shows an optical layer system according to the invention for a reflector.
- the reflector has a high
- the layer system is an alternating layer system and consists of 43 functional layers.
- the low-index functional layer is made of Si0 2 and the high-index functional layer is made of t U ⁇ O y .
- the individual functional layers were produced using the PICVD process. With this procedure.
- the person skilled in the art succeeds in controlling the aluminum content in a customary manner, so that the refractive index of the titanium-aluminum oxide layer could be set in a targeted manner.
- Reflectors produced in this way were then subjected to temperature loads of 450 ° C, '650 ° C and 750 ° C. The reflectors showed no turbidity after these temperature loads.
- FIG. 2 shows the reflection behavior of the reflectors under the various temperature loads mentioned above. Also when examining the reflection behavior of the reflector coating according to the invention, it could be shown that the high operating temperatures have a negligible effect on the reflection behavior, especially in the desired wavelength range of 370 nm ⁇ ⁇ 800 nm, the reflection behavior of the reflectors remains stable.
- the reflector described by way of example with a structure and temperature-stable coating according to the invention can be used in digital projectors, but is also for lighting purposes in high and
- Low voltage technology for example suitable for use in halogen lighting technology.
- substrates made of quartz glass were coated using the PICVD method, each with a Ti ⁇ l ⁇ O y individual layer (0 ⁇ x ⁇ 1) with a layer thickness of 500 nm.
- PICVD method PICVD method
- different proportions of aluminum and titanium were set in the coating process.
- the conditions in the layers were measured using EDX. The respective is from the measured proportions in at%
- Quantity ratio can be determined. The individual values for the proportions in at% titanium and aluminum, the associated quantitative ratio of Ti: Al and the corresponding refractive indices can be found in the overview in FIG. 4.
- the refractive index n of the layer is reduced.
- the coated substrates were then exposed to a temperature load of 650 ° C. or 850 ° C. for 1 hour.
- n 2.34 approaches for the formation of the anatase phase.
- even small amounts of aluminum are sufficient to prevent crystal formation under high temperature loads.
- both the crystallization of an amorphous layer in anatase at low temperatures and the recrystallization into the rutile phase at temperatures above 600 ° C. are prevented. All examined layers showed no signs of cloudiness.
- substrates coated with a single functional layer according to the invention can also be used for a wide variety of applications, preferably in the high-temperature range, since they remain structurally stable even under extreme temperature loads of more than 600 ° C. and have no cloudiness.
- the layer system consists of an alternating layer system of high and low refractive index functional layers. These interference layer systems typically consist of more than 30 functional layers.
- the temperature of the lamp bulb or burner can, under certain circumstances, be more than 1000 ° C.
- thermal load capacity of known alternating layer systems has hitherto been around 600 ° C., which was primarily due to the insufficient temperature stability of the highly refractive layer.
- the temperature stability of the IRC lamps / burners can be increased significantly above 600 ° C.
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Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE10242848 | 2002-09-14 | ||
| DE10242848 | 2002-09-14 | ||
| PCT/EP2003/010219 WO2004026782A1 (fr) | 2002-09-14 | 2003-09-13 | Systemes de couches contenant une couche d'oxyde de titane-aluminium |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP1546053A1 true EP1546053A1 (fr) | 2005-06-29 |
Family
ID=32009831
Family Applications (5)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP03750543A Withdrawn EP1546053A1 (fr) | 2002-09-14 | 2003-09-13 | Systemes de couches contenant une couche d'oxyde de titane-aluminium |
| EP03757837A Withdrawn EP1537056A1 (fr) | 2002-09-14 | 2003-09-13 | Couche de protection, et procede et dispositif pour la realisation de couches de protection |
| EP10004380A Ceased EP2243751A3 (fr) | 2002-09-14 | 2003-09-13 | Objet revêtu |
| EP03757836A Ceased EP1537055A1 (fr) | 2002-09-14 | 2003-09-13 | Objet pourvu d'un revetement |
| EP03757838A Expired - Lifetime EP1537057B1 (fr) | 2002-09-14 | 2003-09-13 | Procede de realisation de couches et de systemes de couches, et substrat recouvert |
Family Applications After (4)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP03757837A Withdrawn EP1537056A1 (fr) | 2002-09-14 | 2003-09-13 | Couche de protection, et procede et dispositif pour la realisation de couches de protection |
| EP10004380A Ceased EP2243751A3 (fr) | 2002-09-14 | 2003-09-13 | Objet revêtu |
| EP03757836A Ceased EP1537055A1 (fr) | 2002-09-14 | 2003-09-13 | Objet pourvu d'un revetement |
| EP03757838A Expired - Lifetime EP1537057B1 (fr) | 2002-09-14 | 2003-09-13 | Procede de realisation de couches et de systemes de couches, et substrat recouvert |
Country Status (9)
| Country | Link |
|---|---|
| US (4) | US7641773B2 (fr) |
| EP (5) | EP1546053A1 (fr) |
| JP (4) | JP2005538255A (fr) |
| KR (3) | KR100885083B1 (fr) |
| CN (3) | CN100465116C (fr) |
| AT (1) | ATE394353T1 (fr) |
| AU (4) | AU2003273872A1 (fr) |
| DE (1) | DE50309800D1 (fr) |
| WO (4) | WO2004026785A1 (fr) |
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2003
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- 2003-09-13 JP JP2004537082A patent/JP2005538255A/ja active Pending
- 2003-09-13 EP EP03750543A patent/EP1546053A1/fr not_active Withdrawn
- 2003-09-13 WO PCT/EP2003/010220 patent/WO2004026785A1/fr not_active Ceased
- 2003-09-13 JP JP2004537083A patent/JP4268938B2/ja not_active Expired - Fee Related
- 2003-09-13 EP EP03757837A patent/EP1537056A1/fr not_active Withdrawn
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- 2003-09-13 US US10/527,494 patent/US7713638B2/en not_active Expired - Fee Related
- 2003-09-13 WO PCT/EP2003/010219 patent/WO2004026782A1/fr not_active Ceased
- 2003-09-13 DE DE50309800T patent/DE50309800D1/de not_active Expired - Lifetime
- 2003-09-13 JP JP2004537081A patent/JP2005538028A/ja active Pending
- 2003-09-13 EP EP10004380A patent/EP2243751A3/fr not_active Ceased
- 2003-09-13 AU AU2003273872A patent/AU2003273872A1/en not_active Abandoned
- 2003-09-13 AT AT03757838T patent/ATE394353T1/de not_active IP Right Cessation
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- 2003-09-13 AU AU2003273873A patent/AU2003273873A1/en not_active Abandoned
- 2003-09-13 WO PCT/EP2003/010222 patent/WO2004026787A1/fr not_active Ceased
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- 2003-09-13 JP JP2004537080A patent/JP2005538871A/ja active Pending
- 2003-09-13 KR KR1020057004377A patent/KR100890258B1/ko not_active Expired - Fee Related
- 2003-09-13 CN CNB038216876A patent/CN1323045C/zh not_active Expired - Fee Related
- 2003-09-13 KR KR1020077018171A patent/KR100909905B1/ko not_active Expired - Fee Related
- 2003-09-13 EP EP03757838A patent/EP1537057B1/fr not_active Expired - Lifetime
- 2003-09-13 WO PCT/EP2003/010221 patent/WO2004026786A1/fr not_active Ceased
- 2003-09-13 AU AU2003273874A patent/AU2003273874A1/en not_active Abandoned
- 2003-09-13 CN CN03821782A patent/CN100575290C/zh not_active Expired - Fee Related
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2004
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