EP1554418B1 - Dispositif permettant de tendre une garniture de carde avec dispositif de mesure de force - Google Patents
Dispositif permettant de tendre une garniture de carde avec dispositif de mesure de force Download PDFInfo
- Publication number
- EP1554418B1 EP1554418B1 EP03788900A EP03788900A EP1554418B1 EP 1554418 B1 EP1554418 B1 EP 1554418B1 EP 03788900 A EP03788900 A EP 03788900A EP 03788900 A EP03788900 A EP 03788900A EP 1554418 B1 EP1554418 B1 EP 1554418B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- winding
- force
- force measuring
- card clothing
- braking
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Revoked
Links
- 238000004804 winding Methods 0.000 claims abstract description 26
- 238000010276 construction Methods 0.000 claims description 21
- 238000000418 atomic force spectrum Methods 0.000 claims description 4
- 229910010293 ceramic material Inorganic materials 0.000 claims description 4
- 230000006978 adaptation Effects 0.000 claims description 2
- 238000009960 carding Methods 0.000 description 9
- 230000001105 regulatory effect Effects 0.000 description 9
- 238000000034 method Methods 0.000 description 6
- 230000036316 preload Effects 0.000 description 4
- 238000006073 displacement reaction Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 239000003990 capacitor Substances 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000013065 commercial product Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000000275 quality assurance Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/84—Card clothing; Manufacture thereof not otherwise provided for
- D01G15/92—Attaching card clothing to carding elements
Definitions
- the present invention relates to a device for mounting a carding device on a roller according to the preamble of claim 1.
- Garnished carding rolls are produced by winding a kind of saw toothed wire onto a roll main body.
- the sawtooth wire lies flat on a feed bobbin. From this feed bobbin, the device pulls off the carding gag.
- the sawtooth wire is fastened with its free end portion to an outer peripheral portion of the Walzengrundgropers and thereby passed at a distance from the roller base body by a braking device.
- the roller body is driven by a regulated drive motor.
- the braking device consists of laterally on the sawtooth wire with spring pressure aufditionden brake shoes, so that there is always a certain bias between the braking device and the roller body in the Kardiergamitur during the winding process. This device has also been used by the Applicant for years and has been well proven. Nevertheless, there are efforts to bring about an improvement here as well.
- a device is known from CH255376 known.
- the necessary voltage is built up by means of brake shoes.
- One of the brake shoes is arranged pivotably about two pivot points with respect to a respective spring force.
- the springs determine the pressing force, while the pivotability is a safety feature, which is intended to prevent damage, in particular tearing of the wire.
- the biasing force is applied, takes place according to the present invention, a force measurement exactly in this direction or in parallel to this.
- the measured force therefore gives immediate information on the card clothing applied bias.
- Force measuring devices are available in many forms commercially, so that they can be used for a variety of mounting locations.
- the braking device must be fixed at some point, e.g. on a machine frame. On the attachment point of the braking device act forces that correspond to the biasing forces with a suitable design. The forces at this attachment point are then measured via the force measuring device.
- the measured values then provide a very good indication of the desired preload with which the carding gadget is wound up.
- the force measurement should be carried out in a vertical plane in which the longitudinal axis of the section of the Kardiergamitur runs in the braking device, or substantially parallel to this.
- the braking device is arranged on a substantially longitudinally to the Aufziehraum the Klardiergamitur against a stop means movably arranged carriage construction, wherein the force measuring device is designed at least at a Aufziehvorgang the supporting force of the carriage construction on the stop means measurable.
- the carriage construction strives in such an arrangement to shift by the biasing force. However, this is prevented by the stop construction.
- the force exerted by the carriage construction on the stop means is then measured and is an immediate measure of the biasing force.
- the carriage construction could also act against a spring.
- the pouring construction should be carried out so that except the displacement force as little as possible other forces acting on them. If this is not always guaranteed, it must be counteracted by other measures (eg good smoothness of a slide guide).
- the force measuring device is arranged between the carriage construction and the stop device. The entire force is then passed through the force measuring device and is available for the measurement process.
- a particularly robust embodiment is the use of a strain gauge load cell as a force measuring device.
- This strain gauge load cell is able to transmit and measure the required forces.
- it is a commercial product that is very easily and inexpensively obtainable for the intended purpose.
- a very good smoothness of the carriage construction can be achieved according to a variant in that the carriage construction comprises at least one guided on at least one cylindrical rod ball bush.
- Such ball bushings with associated rod guide are standard components, which are also very easy to obtain.
- ball bushings can compensate for tilting forces to some extent, so that the carriage guide does not necessarily have to run in a plane with the Kardiergamitur. The smooth running of the guide ensures that the force can be measured as far as possible without additional influences and losses.
- the braking device may comprise brake shoes which can be acted upon by the carding gage and which have at least one brake lining made of a ceramic material. So far, carbide brake shoes have been used. The inventor has now recognized that the use of ceramic materials in the mounting process again causes an improvement. It should be noted at this point that the subject matter of claim 6 could also independently enjoy protection independent of claim 1.
- a recording device may be provided which, at least in regions, is designed to record the force profile measured by the force-measuring device during the mounting process. This makes it possible to document the Aufziehvorgang and understand whether over the entire Aufziehvorgang the necessary bias was generated. This can be about act a data logger, which can be removed after the Aufziehungsvorgang and spent elsewhere. As a result, the device remains insensitive to the very heavily contaminated work environment.
- the data logger may be connected to a dynamo, which is driven at least during the Aufziehvorgangs of a rotating component of the device and the data logger is designed to be supplied with power.
- a battery operation of the data logger is advantageous in many cases.
- most accumulators are unlikely to be able to withstand the quite long wind-up procedures, provided that the accumulator volume should be kept within limits.
- additional support may be provided e.g. be provided via a dynamo.
- To drive the dynamo there are a number of drive options for the dynamo in the mounting device.
- the drive of the dynamo preferably takes place in the immediate vicinity of the measured value reading. A drive of the dynamo could therefore e.g. leading by the Kardiergarnitur leadership roles as part or in the vicinity of the braking device.
- the recording device is designed recording the Aufzieh effet during the Aufziehvorganges.
- the winding speed is another process parameter that reflects a crucial role in the quality of the carding girth.
- the braking device comprises a control and / or regulating unit, by means of which the braking effect on the winding bias voltage is automatically adjustable, then the detected data for the control or regulation of the braking device can be used.
- the braking effect can thereby always be adapted to the optimum operating conditions and a good Aufziehhari be achieved.
- roller drive unit can be integrated into the control and / or regulating circuit of the control and / or regulating unit and the roller drive unit can be controlled or regulated during automatic adaptation to the predetermined winding bias voltage.
- the winding device 1 shown in Figure 1 essentially comprises a holding station 2 for a supply spool 3, on which a sawtooth-shaped Kardiergamitur is wound flat, a brake and guide device 5 and a roller 6.
- the roller 6 is via a motor 7 and a transmission device driven in a clockwise direction.
- the motor 7 has a control and regulating device 9, whereby the speed of the roller 6 and the direction of rotation can be controlled.
- the brake and guide device 5 comprises a control and regulating device 10, which ensures a certain braking effect.
- the control and regulating device 9 and the control and regulating device 10 are in operative connection with each other. In a further embodiment, these can also be used as a unit for driving both the brake and guide device 5 and the motor 7.
- the sawtooth wire-shaped card clothing 4 is unwound, then passed through the brake and guide device 5 and wound onto the outer circumference of the roller 6.
- the card clothing 4 then runs after the winding helically on the outer circumference of the roller 6.
- the brake and guide device 5 is shown schematically in the figure 1 as a box. With reference to Figures 2 and 3, this will be explained in more detail.
- the brake and guide device 5 is intended, in cooperation with the roller 6 and here in particular via the roller drive, the motor 7, to apply a pretension in the area 12 of the card clothing 4. This bias ensures a uniform and durable winding or winding the Kardiergamitur. 4
- the brake and guide device 5 shown in Figure 2, 3 comprises a Mauzieharm 13 which has at its one end a running guide 14 which is arranged axially displaceably on a rotor tube 15.
- the Aufzieharm 13 can track according to the respective aufwickelnden position on the roller 6.
- the guide finger 16 At the opposite end of the Aufzieharm 13 on a guide finger 16, which ensures accurate placement of the carding 4 on the roller 6.
- the guide finger 16 itself has a slot 17, which in turn crosses a slot 18 at the end of the Aufzieharms 13, so that via a screw 19 adjustment of the guide finger 16 can be done.
- the actual brake unit 20 In the vicinity of the rotor guide 14, the actual brake unit 20 is arranged.
- the brake unit 20 has two brake shoes 21, which can be displaced relative to one another, each having a brake lining made of a ceramic material.
- One of the two brake shoes 21 is made adjustable by means of a spring 22 and an adjusting mechanism 23, so that the braking force can be adjusted.
- a so-called straightening unit 24 is provided as part of the brake unit 20.
- This straightening unit 24 has on one side three straightening rollers 25 with vertical axes of rotation and two opposite pressure rollers 26 also with vertical axes of rotation.
- the pressure rollers 26 are arranged on the adjustment rollers 27 on the straightening rollers 25 or moved away. This gives the clothing a desired orientation after passing through the brake shoes 21st
- the entire brake unit 20 is arranged on a carriage construction 28.
- the carriage construction 28 comprises a carriage 29, which has a ball bush extension 30 on its underside.
- a ball bushing 31 is arranged, which is arranged axially displaceably on a cylindrical guide rod 32.
- the displaceability of the carriage 29 via the ball bushing 31 and the guide rod 32 is substantially parallel to the guided by the brake unit 20 Kardiergamitur.
- the guide rod 32 is arranged in a stop structure 33, so that the displacement of the carriage 29 is limited.
- a strain gauge load cell 34 is arranged between the Kugelbüchsenfortsatz 30 and a stop surface of the stopper 33.
- This strain gauge load cell 34 is capable of measuring the displacement force of the brake unit 20 with which it is moved against the stopper structure 32.
- the strain gauge load cell 34 is fixedly connected to the stopper structure 33 while its slide is supported on the stopper structure. Furthermore, the strain gauge load cell 34 is coupled to the controllers 9 and 10 so that there is at least one indicator that tells the operator whether the desired preload is being met.
- a recording device could also be provided which documents the force curve accordingly. It is also possible to record the Aufzieh nie also.
- the card clothing 4 is withdrawn from the supply spool and passed through the brake unit 20.
- the Kardiergarnitur is threaded between the brake shoes 21 and passed through the straightening unit 24.
- the guide finger 16 is set to engage the roller 6 with the carding comb 4, at the exact location where it impinges on the roller 6.
- the beginning of the card clothing 4 is then connected to the roller 6, preferably welded.
- the braking force is adjusted via the adjusting mechanism 23. About the adjusting screws 27, the straightening unit 24 is brought into the correct position.
- the device If the device is now set in motion by driving the roller 6 via the motor 7, then the card clothing 4 slides through the corresponding setting Brake shoes 21 through. Since this is done with friction, a force is exerted on the carriage construction 28, by which the carriage construction 20 is to be displaced. However, the carriage is directly with the stop construction 33 under the interposition of the DMS force transducer into abutment. The force is measured and is a direct measure of the preload force in section 12 of the carding chart 4. A simple indication could now indicate whether the preload force is in the correct range. If this is not the case, the braking force must be released or tightened via the adjusting mechanism 23.
- the adjustment of the brake shoes 21 could also be done automatically, then the adjustment of the brake shoes 21 could be incorporated into a control loop. Part of this control loop could also be a temperature sensor, which measures the temperature of the Kardiergamitur in the brake shoes 21. This then monitors whether an inadmissible heating of the Kardiergamitur, has taken place.
- a data logger which is integrated in the brake and guide device 5, can also be provided as recording device.
- the data logger may preferably have a battery operation.
- a power supply takes place via a dynamo, which may also be part of the braking and guiding device 5.
- a drive of the dynamo could e.g. take place via the straightening rollers 25 and pressure rollers 26. But also other preferred rotating parts of the mounting device, in particular the brake and guide device 5, are suitable for this purpose.
- a dynamo can also be used to supply the entire power supply without battery operation of the datalogger. The interposition of a storage capacitor would also be conceivable.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
- Braking Arrangements (AREA)
- Manipulator (AREA)
- Treatment Of Fiber Materials (AREA)
- Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)
- Winding Of Webs (AREA)
Claims (10)
- Dispositif pour monter une garniture de carde (4) sur un cylindre (6) pourvu d'une unité d'entraînement et d'un dispositif de freinage (5) qui agit sur ladite garniture (4) pour produire une tension préalable d'enroulement dans les zones (12) de la garniture (4) situées entre le cylindre (6) et le dispositif de freinage (5), étant précisé qu'il est prévu un dynamomètre (34) qui est conçu pour mesurer la force agissant sur le point d'installation du dispositif de freinage (5), que le dispositif de freinage (5) est disposé sur une construction à chariot (28), que le dynamomètre (34) est en appui sur un dispositif de butée (33) et qu'il est conçu pour mesurer la force d'appui de ladite construction à chariot (28) au niveau du dispositif de butée au moins lors d'une opération de montage,
caractérisé en ce que la construction à chariot (28) est disposée pour pouvoir être déplacée vers le dynamomètre (34) globalement longitudinalement par rapport au sens de montage de la garniture de carde (4), et le dynamomètre (34), longitudinalement par rapport au sens de montage, est disposé entre la construction à chariot (28) et le dispositif de butée (33). - Dispositif selon la revendication 1, caractérisé en ce que le dynamomètre comprend un capteur de force à jauge d'allongement.
- Dispositif selon la revendication 1 ou 2, caractérisé en ce que la construction à chariot (28) comprend au moins un manchon à billes (31) qui est guidé sur au moins une barre cylindrique (32).
- Dispositif selon l'une des revendications 1 à 3, caractérisé en ce que le dispositif de freinage (5) comprend des mâchoires de frein (21) qui agissent sur la garniture de carde (4) et qui présentent au moins une garniture de frein en matière céramique.
- Dispositif selon l'une des revendications 1 à 4, caractérisé en ce qu'il est prévu un dispositif d'enregistrement qui est conçu pour enregistrer au moins par zones, pendant l'opération de montage, la courbe de force mesurée par le dynamomètre.
- Dispositif selon la revendication 5, caractérisé en ce que le dispositif d'enregistrement est conçu comme un enregistreur de données qui est conçu pour pouvoir être enlevé et pour pouvoir être lu ailleurs.
- Dispositif selon la revendication 6, caractérisé en ce que le dispositif d'enregistrement est conçu pour enregistrer la vitesse de montage pendant l'opération de montage.
- Dispositif selon l'une des revendications 1 à 7, caractérisé en ce que le dispositif de freinage (5) comprend une unité de commande et/ou de régulation grâce à laquelle l'action de freinage peut être adaptée automatiquement à la tension préalable d'enroulement.
- Dispositif selon la revendication 8, caractérisé en ce que l'unité d'entraînement de cylindre (7) est intégrée dans le circuit de commande et/ou de régulation de l'unité de commande et/ou de régulation et est apte à être commandée et réglée automatiquement pour s'adapter à la tension préalable d'enroulement prédéfinie.
- Dispositif selon l'une des revendications 7 à 9, caractérisé en ce que l'enregistreur de données est relié à une dynamo qui est entraînée, au moins pendant l'opération de montage, par un élément rotatif du dispositif, et ledit enregistreur de données est conçu pour pouvoir être alimenté en courant.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE10249001 | 2002-10-21 | ||
| DE10249001A DE10249001A1 (de) | 2002-10-21 | 2002-10-21 | Vorrichtung zum Aufziehen einer Kardiergarnitur mit Kraftmesseinrichtung |
| PCT/EP2003/010128 WO2004035886A2 (fr) | 2002-10-21 | 2003-09-11 | Dispositif permettant de tendre une garniture de carde avec dispositif de mesure de force |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP1554418A2 EP1554418A2 (fr) | 2005-07-20 |
| EP1554418B1 true EP1554418B1 (fr) | 2007-12-12 |
Family
ID=32049514
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP03788900A Revoked EP1554418B1 (fr) | 2002-10-21 | 2003-09-11 | Dispositif permettant de tendre une garniture de carde avec dispositif de mesure de force |
Country Status (7)
| Country | Link |
|---|---|
| US (1) | US7360735B2 (fr) |
| EP (1) | EP1554418B1 (fr) |
| CN (1) | CN100412244C (fr) |
| AT (1) | ATE380896T1 (fr) |
| DE (2) | DE10249001A1 (fr) |
| ES (1) | ES2297256T3 (fr) |
| WO (1) | WO2004035886A2 (fr) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102009010079A1 (de) | 2009-02-12 | 2010-08-19 | Graf + Cie Ag | Verfahren und Vorrichtung zum Aufziehen einer Garnitur |
| EP2336406A1 (fr) | 2009-12-16 | 2011-06-22 | Groz-Beckert KG | Dispositif de montage pour garnitures de carde en acier |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102004004433A1 (de) * | 2004-01-28 | 2005-08-18 | Trützschler GmbH & Co KG | Vorrichtung an einer Spinnereimaschine, insbesondere Karde, Reiniger o. dgl., zum Aufziehen einer Garnitur auf eine Walze |
| US7115508B2 (en) * | 2004-04-02 | 2006-10-03 | Applied-Materials, Inc. | Oxide-like seasoning for dielectric low k films |
| DE102004055310A1 (de) * | 2004-11-16 | 2006-05-18 | Trützschler GmbH & Co KG | Vorrichtung an einer Spinnereimaschine, insbesondere Karde, Krempel, Reiniger o. dgl. zum Aufziehen einer Garnitur auf eine Walze |
| EP2336407B1 (fr) * | 2009-12-16 | 2012-08-15 | Groz-Beckert KG | Dispositif de montage pour garnitures de carde en acier |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB435742A (en) | 1934-11-22 | 1935-09-26 | Davis & Furber | Improvements in and relating to card roller mounting machines |
| CH255376A (de) * | 1947-03-19 | 1948-06-30 | Rieter Joh Jacob & Cie Ag | Einrichtung zum Aufziehen von Sägezahngarnituren auf Trommeln, insbesondere von Karden. |
| BE503585A (fr) * | 1951-03-28 | |||
| US3590537A (en) * | 1969-11-04 | 1971-07-06 | Teves Kg Alfred | Disc-brake cleaning apparatus |
| US3950984A (en) * | 1973-09-21 | 1976-04-20 | Russell John D | Force transducer for strain gage |
| US4643367A (en) * | 1985-05-10 | 1987-02-17 | John D. Hollingsworth On Wheels, Inc. | Card wire winding tool and method |
| DE10061286C1 (de) * | 2000-12-08 | 2002-04-04 | Hollingsworth Gmbh | Vorrichtung zum Aufziehen einer Kardiergarnitur |
-
2002
- 2002-10-21 DE DE10249001A patent/DE10249001A1/de not_active Withdrawn
-
2003
- 2003-09-11 WO PCT/EP2003/010128 patent/WO2004035886A2/fr not_active Ceased
- 2003-09-11 DE DE50308811T patent/DE50308811D1/de not_active Expired - Fee Related
- 2003-09-11 ES ES03788900T patent/ES2297256T3/es not_active Expired - Lifetime
- 2003-09-11 CN CNB038227967A patent/CN100412244C/zh not_active Expired - Fee Related
- 2003-09-11 US US10/531,646 patent/US7360735B2/en not_active Expired - Fee Related
- 2003-09-11 AT AT03788900T patent/ATE380896T1/de not_active IP Right Cessation
- 2003-09-11 EP EP03788900A patent/EP1554418B1/fr not_active Revoked
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102009010079A1 (de) | 2009-02-12 | 2010-08-19 | Graf + Cie Ag | Verfahren und Vorrichtung zum Aufziehen einer Garnitur |
| EP2336406A1 (fr) | 2009-12-16 | 2011-06-22 | Groz-Beckert KG | Dispositif de montage pour garnitures de carde en acier |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1685096A (zh) | 2005-10-19 |
| ATE380896T1 (de) | 2007-12-15 |
| DE50308811D1 (de) | 2008-01-24 |
| WO2004035886A3 (fr) | 2004-05-21 |
| CN100412244C (zh) | 2008-08-20 |
| US20060000937A1 (en) | 2006-01-05 |
| US7360735B2 (en) | 2008-04-22 |
| DE10249001A1 (de) | 2004-04-29 |
| WO2004035886A2 (fr) | 2004-04-29 |
| EP1554418A2 (fr) | 2005-07-20 |
| ES2297256T3 (es) | 2008-05-01 |
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| RAP1 | Party data changed (applicant data changed or rights of an application transferred) |
Owner name: TRUETZSCHLER CARD CLOTHING GMBH |
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