EP1600516A2 - Alliage de cuivre de décolletage sans plomb - Google Patents
Alliage de cuivre de décolletage sans plomb Download PDFInfo
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- EP1600516A2 EP1600516A2 EP05017190A EP05017190A EP1600516A2 EP 1600516 A2 EP1600516 A2 EP 1600516A2 EP 05017190 A EP05017190 A EP 05017190A EP 05017190 A EP05017190 A EP 05017190A EP 1600516 A2 EP1600516 A2 EP 1600516A2
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- 238000005520 cutting process Methods 0.000 title claims abstract description 73
- 229910000881 Cu alloy Inorganic materials 0.000 title claims abstract description 63
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 81
- 239000010703 silicon Substances 0.000 claims abstract description 81
- 239000011135 tin Substances 0.000 claims abstract description 71
- 239000011701 zinc Substances 0.000 claims abstract description 60
- 229910052718 tin Inorganic materials 0.000 claims abstract description 49
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 48
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 43
- 239000010949 copper Substances 0.000 claims abstract description 43
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 42
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 41
- 229910052802 copper Inorganic materials 0.000 claims abstract description 41
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims abstract description 23
- 229910052725 zinc Inorganic materials 0.000 claims abstract description 23
- 229910052751 metal Inorganic materials 0.000 claims abstract description 21
- 239000002184 metal Substances 0.000 claims abstract description 21
- 238000000034 method Methods 0.000 claims abstract description 9
- 239000004411 aluminium Substances 0.000 claims abstract description 7
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 claims abstract 5
- 229910045601 alloy Inorganic materials 0.000 claims description 220
- 239000000956 alloy Substances 0.000 claims description 220
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 76
- 229910052797 bismuth Inorganic materials 0.000 claims description 29
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 claims description 29
- BUGBHKTXTAQXES-UHFFFAOYSA-N Selenium Chemical compound [Se] BUGBHKTXTAQXES-UHFFFAOYSA-N 0.000 claims description 24
- 239000011669 selenium Substances 0.000 claims description 24
- 229910052711 selenium Inorganic materials 0.000 claims description 24
- 229910052714 tellurium Inorganic materials 0.000 claims description 24
- PORWMNRCUJJQNO-UHFFFAOYSA-N tellurium atom Chemical compound [Te] PORWMNRCUJJQNO-UHFFFAOYSA-N 0.000 claims description 24
- 238000010438 heat treatment Methods 0.000 claims description 13
- 229910017758 Cu-Si Inorganic materials 0.000 claims description 2
- 229910017931 Cu—Si Inorganic materials 0.000 claims description 2
- 238000005275 alloying Methods 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000007797 corrosion Effects 0.000 description 80
- 238000005260 corrosion Methods 0.000 description 80
- 238000012360 testing method Methods 0.000 description 68
- 238000007792 addition Methods 0.000 description 55
- 239000000203 mixture Substances 0.000 description 51
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 43
- 229910052698 phosphorus Inorganic materials 0.000 description 43
- 239000011574 phosphorus Substances 0.000 description 43
- 230000003647 oxidation Effects 0.000 description 33
- 238000007254 oxidation reaction Methods 0.000 description 33
- 238000005336 cracking Methods 0.000 description 25
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 22
- 239000011572 manganese Substances 0.000 description 16
- 230000006872 improvement Effects 0.000 description 12
- 239000011159 matrix material Substances 0.000 description 11
- 208000016261 weight loss Diseases 0.000 description 11
- 230000004580 weight loss Effects 0.000 description 11
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 10
- 238000005266 casting Methods 0.000 description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- 229910052787 antimony Inorganic materials 0.000 description 9
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 9
- 229910052785 arsenic Inorganic materials 0.000 description 9
- RQNWIZPPADIBDY-UHFFFAOYSA-N arsenic atom Chemical compound [As] RQNWIZPPADIBDY-UHFFFAOYSA-N 0.000 description 9
- 230000000694 effects Effects 0.000 description 9
- 229910052759 nickel Inorganic materials 0.000 description 9
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 8
- 238000005242 forging Methods 0.000 description 8
- 229910052748 manganese Inorganic materials 0.000 description 8
- 229910000906 Bronze Inorganic materials 0.000 description 6
- 229910001295 No alloy Inorganic materials 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 6
- 239000011651 chromium Substances 0.000 description 6
- 239000000463 material Substances 0.000 description 6
- 239000010936 titanium Substances 0.000 description 6
- 239000010974 bronze Substances 0.000 description 5
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 5
- 230000007246 mechanism Effects 0.000 description 5
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 4
- 229910017518 Cu Zn Inorganic materials 0.000 description 4
- 229910017752 Cu-Zn Inorganic materials 0.000 description 4
- 229910017943 Cu—Zn Inorganic materials 0.000 description 4
- 229910006776 Si—Zn Inorganic materials 0.000 description 4
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 4
- 229910021529 ammonia Inorganic materials 0.000 description 4
- 229910052804 chromium Inorganic materials 0.000 description 4
- TVZPLCNGKSPOJA-UHFFFAOYSA-N copper zinc Chemical compound [Cu].[Zn] TVZPLCNGKSPOJA-UHFFFAOYSA-N 0.000 description 4
- 238000009864 tensile test Methods 0.000 description 4
- 229910052719 titanium Inorganic materials 0.000 description 4
- 238000004804 winding Methods 0.000 description 4
- 229910000936 Naval brass Inorganic materials 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 230000006835 compression Effects 0.000 description 3
- 238000012669 compression test Methods 0.000 description 3
- 239000013078 crystal Substances 0.000 description 3
- 230000001965 increasing effect Effects 0.000 description 3
- 238000002844 melting Methods 0.000 description 3
- 230000008018 melting Effects 0.000 description 3
- 238000010998 test method Methods 0.000 description 3
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 2
- 229910001369 Brass Inorganic materials 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 239000010951 brass Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- ORTQZVOHEJQUHG-UHFFFAOYSA-L copper(II) chloride Chemical compound Cl[Cu]Cl ORTQZVOHEJQUHG-UHFFFAOYSA-L 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 230000003628 erosive effect Effects 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 229910000765 intermetallic Inorganic materials 0.000 description 2
- 208000020442 loss of weight Diseases 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- 239000006104 solid solution Substances 0.000 description 2
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- 229910052681 coesite Inorganic materials 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- BERDEBHAJNAUOM-UHFFFAOYSA-N copper(I) oxide Inorganic materials [Cu]O[Cu] BERDEBHAJNAUOM-UHFFFAOYSA-N 0.000 description 1
- MPTQRFCYZCXJFQ-UHFFFAOYSA-L copper(II) chloride dihydrate Chemical compound O.O.[Cl-].[Cl-].[Cu+2] MPTQRFCYZCXJFQ-UHFFFAOYSA-L 0.000 description 1
- 229910052906 cristobalite Inorganic materials 0.000 description 1
- 229960003280 cupric chloride Drugs 0.000 description 1
- KRFJLUBVMFXRPN-UHFFFAOYSA-N cuprous oxide Chemical compound [O-2].[Cu+].[Cu+] KRFJLUBVMFXRPN-UHFFFAOYSA-N 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000003651 drinking water Substances 0.000 description 1
- 235000020188 drinking water Nutrition 0.000 description 1
- 229910001651 emery Inorganic materials 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000012208 gear oil Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 238000001192 hot extrusion Methods 0.000 description 1
- 239000003350 kerosene Substances 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 229910052682 stishovite Inorganic materials 0.000 description 1
- 238000005482 strain hardening Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- -1 therefore Inorganic materials 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
- 230000004584 weight gain Effects 0.000 description 1
- 235000019786 weight gain Nutrition 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/08—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of copper or alloys based thereon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
- C22C9/04—Alloys based on copper with zinc as the next major constituent
Definitions
- the present invention relates to lead-free, free-cutting copper alloys.
- bronze alloys such as the one under JIS designation H5111 BC6 and brass alloys such as the ones under JIS designations H3250-C3604 and C3771.
- Those alloys are enhanced in machinability by the addition of 1.0 to 6.0 percent, by weight, of lead and provide an industrially satisfactory machinability. Because of their excellent machinability, those lead-contained copper alloys have been an important basic material for a variety of articles such as city water faucets, water supply/drainage metal fittings and valves.
- lead contained therein is an environment pollutant harmful to humans. That is, the lead-containing alloys pose a threat to human health and environmental hygiene because lead is contained in metallic vapor that is generated in the steps of processing those alloys at high temperatures such as melting and casting and there is also concern that lead contained in the water system metal fittings, valves and others made of those alloys will dissolve out into drinking water.
- the cutting works, forgings, castings and others include city water faucets, water supply/drainage metal fittings, valves, stems, hot water supply pipe fittings, shaft and heat exchanger parts.
- the first to twelfth invention alloys contain machinability improving elements such as silicon and have an excellent machinability because of the addition of such elements.
- the alloys with a high copper content which have great amounts of other phases, mainly kappa phase, than alpha, beta, gamma and delta phases can further improve in machinability in a heat treatment.
- the kappa phase turns to a gamma phase.
- the gamma phase finely disperses and precipitates to further enhance the machinability.
- the alloys with a high content of copper are high in ductility of the matrix and low in absolute quantity of gamma phase, and therefore are excellent in cold workability.
- the aforesaid heat treatment is very useful.
- those which are high in copper content with gamma phase in small quantities and kappa phase in large quantities undergo a change in phase from the kappa phase to the gamma phase in a heat treatment.
- the gamma phase is finely dispersed and precipitated, and the machinability is improved.
- the materials are often force-air-cooled or water cooled depending on the forging conditions, productivity after hot working (hot extrusion, hot forging etc.), working environment and other factors.
- the low copper content alloy those with a low content of copper (hereinafter called the low copper content alloy") are rather low in the content of the gamma phase and contain beta phase.
- the beta phase changes into gamma phase, and the gamma phase is finely dispersed and precipitated, whereby the machinability is improved.
- Fig. 1 shows perspective views of cuttings formed in cutting a round bar of copper alloy by lathe.
- first invention alloys Nos. 1001 to 1008 second invention alloys Nos. 2001 to 2011, third invention alloys Nos. 3001 to 3012, fourth invention alloys Nos. 4001 to 4049, fifth invention alloys Nos. 5001 to 5020, sixth invention alloys Nos. 6001 to 6105, seventh invention alloys Nos. 7001 to 7030, eighth invention alloys Nos. 8001 to 8147, ninth invention alloys Nos. 9001 to 9005, tenth invention alloys Nos.
- No. 13003 is an alloy test piece obtained by heat-treating an extruded test piece with the same composition as first invention alloy No. 1007 under the same conditions as for No. 13001 - for 30 minutes at 580°C.
- No. 13004 is an alloy test piece obtained by heat-treating an extruded test piece with the same composition as No. 13007 under the same conditions as for 13002 - for two hours at 450°C.
- No. 13005 is an alloy test piece obtained by heat-treating an extruded test piece with the same composition as first invention alloy No. 1008 under the same conditions as for No. 13001 - for 30 minutes at 580°C.
- No. 13006 is an alloy test piece obtained by heat-treating an extruded test piece with the same composition as No. 1008 and heat-treated under the same conditions as for 13002 - for two hours at 450°C.
- 14005 corresponds to the alloy "JIS C 6191.” This aluminum bronze is the most excellent of the expanded copper alloys under the JIS designations with regard to strength and wear resistance.
- No. 14006 corresponds to the naval brass alloy "JIS C 4622" and is the most excellent of the expanded copper alloys under the JIS designations with regard to corrosion resistance.
- the chips from the cutting work were examined and classified into four forms (A) to (D) as shown in Fig. 1.
- the results are enumerated in Table 38 to Table 66.
- the chips in the form of a spiral with three or more windings as (D) in Fig. 1 are difficult to process, that is, recover or recycle, and could cause trouble in cutting work as, for example, getting tangled with the tool and damaging the cut metal surface.
- chips in the form of a fine needle as (A) in Fig. 1 or in the form of an arc as (B) will not present such problems as mentioned above and are not bulky as the chips in (C) and (D) and easy to process. But fine chips as (A) still could creep into the sliding surfaces of a machine tool such as a lathe and cause mechanical trouble, or could be dangerous because they could stick into the worker's finger, eye or other body parts.
- the surface condition of the cut metal surface was checked after cutting work.
- the results are shown in Table 38 to Table 66.
- the commonly used basis for indication of the surface roughness is the maximum roughness (Rmax). While requirements are different depending on the application field of brass articles, the alloys with Rmax ⁇ 10 microns are generally considered excellent in machinability. The alloys with 10 microns s Rmax ⁇ 15 microns are judged as industrially acceptable, while those with Rmax ⁇ 15 microns are taken as poor in machinability.
- the following invention alloys are all equal to the conventional lead- contained alloys Nos. 14001 to 14003 in machinability: first invention alloys Nos. 1001 to 1008, second invention alloys Nos. 2001 to 2011, third invention alloys Nos. 3001 to 3012, fourth invention alloys Nos. 4001 to 4049, fifth invention alloys Nos. 5001 to 5020, sixth invention alloys Nos. 6001 to 6105, seventh invention alloys Nos. 7001 to 7030, eighth invention alloys Nos. 8001 to 8147, ninth invention alloys Nos. 9001 to 9005, tenth invention alloys Nos. 10001 to 10008, eleventh invention alloys Nos.
- thirteenth invention alloys Nos. 13001 to 13006 are improved over first invention alloy No. 1005, No. 1007 and No. 1008 with the same composition as the thirteenth invention alloys in machinability. It is thus confirmed that a proper heat treatment could further enhance the machinability.
- the first to thirteenth invention alloys were examined in comparison with the conventional alloys in hot workability and mechanical properties.
- hot compression and tensile tests were conducted the following way.
- test pieces two test pieces, first and second test pieces, in the same shape 15 mm in outside diameter and 25 mm in length were cut out of each extruded test piece obtained as described above.
- the first test piece was held for 30 minutes at 700°C, and then compressed 70 percent in the direction of axis to reduce the length from 25 mm to 7.5 mm.
- the surface condition after the compression 700°C deformability
- the results are given in Table 38 to Table 66.
- the evaluation of deformability was made by visually checking for cracks on the side of the test piece. In Table 38 to Table 66, the test pieces with no cracks found are marked "o", those with small cracks are indicated in " ⁇ " and those with large cracks are represented by a symbol "x".
- the second test pieces were put to a tensile test by the commonly practised test method to determine the tensile strength, N/mm 2 and elongation, %.
- the first to thirteenth invention alloys are equal to or superior to the conventional alloys Nos. 14001 to 14004 and No. 14006 in hot workability and mechanical properties and are suitable for industrial use.
- the seventh and eighth invention alloys in particular have the same level of mechanical properties as the conventional alloy No. 14005, the aluminum bronze which is the most excellent in strength of the expanded copper alloys under the JIS designations, and thus have understandably a prominent high strength feature.
- first to six and ninth to thirteenth invention alloys were put to dezincification and stress corrosion cracking tests in accordance with the test methods specified under "ISO 6509” and “JIS H 3250" respectively to examine the corrosion resistance and resistance to stress corrosion cracking in comparison with the conventional alloys.
- the first to fourth invention alloys and the ninth to thirteenth invention alloys are excellent in corrosion resistance and favourably comparable with the conventional alloys Nos. 14001 to 14003 containing great amounts of lead. And it was confirmed that especially the fifth and sixth invention alloys which seek improvement in both machinability and corrosion resistance are very high in corrosion resistance and superior in corrosion resistance to the conventional alloy No. 14006, a naval brass which is the most resistant to corrosion of all the expanded alloys under the JIS designations.
- test sample was cut out from each extruded test piece.
- the sample was bent with its centre placed on an arc-shaped tester with a radius of 40 mm in such a way that one end and the other end subtend an angle of 45 degrees.
- the test sample thus subjected to a tensile residual stress was degreased and dried, and then placed in an ammonia environment in the desiccator with a 12.5% aqueous ammonia (ammonia diluted in the equivalent of pure water). To be exact, the test sample was held some 80 mm above the surface of aqueous ammonia in the desiccator.
- test sample After the test sample was left standing in the ammonia environment for two hours, 8 hours and 24 hours, the test sample was taken out from the desiccator, washed in sulfuric acid solution 10% and examined for cracks under a magnifier of 10 magnifications.
- the results are given in Table 38 to Table 50 and Table 61 to Table 66.
- the alloys which have developed clear cracks when held in the ammonia environment for two hours are marked "xx.”
- the test samples which had no cracks at passage of two hours but were found to have clear cracks at 8 hours are indicated by "x.”
- the test samples which had no cracks at 8 hours, but were found to have clear cracks at 24 hours were indicated by " ⁇ ".
- the test samples which were found to have no cracks at all at 24 hours are given a symbol "o.”
- test piece in the shape of a round bar with the surface cut to a outside diameter of 14 mm and the length cut to 30 mm was prepared from each of the following extruded test pieces: No. 9001 to No. 9005, No. 10001 to No. 10008, No. 11001 to No. 11007, No. 12001 to No. 12021 and No. 14001 to No. 14006.
- Each test piece was then weighed to measure the weight before oxidation. After that, the test piece was placed in a porcelain crucible and held in an electric furnace maintained at 500°C. At passage of 100 hours, the test piece was taken out of the electric furnace and weighed to measure the weight after oxidation. From the measurements before and after oxidation was calculated the increase in weight by oxidation.
- the weight of each test piece increased after oxidation.
- the increase was brought about by high-temperature oxidation. Subjected to a high temperature, oxygen combines with copper, zinc and silicon to form Cu 2 O, ZnO, SiO 2 . That is, oxygen increase contributes to the weight gain. It can be said, therefore, that the alloys which are the smaller in weight increase by oxidation are the more excellent in high-temperature oxidation resistance.
- Table 61 to Table 64 and Table 66 The results obtained are shown in Table 61 to Table 64 and Table 66.
- the ninth to twelfth invention alloys are equal to the conventional alloy No. 14005, an aluminum bronze ranking high in resistance to high-temperature oxidation among the expanded copper alloys under the JIS designations and are far smaller than any other conventional copper alloy.
- the ninth to twelfth invention alloys are very excellent in machinability and resistance to high-temperature oxidation as well.
- alloys Nos. 7001a to 7030a, Nos. 8001a to 8147a and Nos. 14001a to 14006a are identical in composition with the aforesaid copper alloys Nos. 7001 to 7030, Nos. 8001 to 8147 and Nos. 14001 to No. 14006 respectively.
- test piece thus obtained was cut on the circumferential surface, holed and cut down into a ringshaped test piece 32 mm in outside diameter and 10 mm in thickness (that is, the length in the axial direction).
- the test piece was then fitted around a free-rotating shaft, and a roll 48 mm in outside diameter placed in parallel with the axis of the shaft was urged against the test piece under a load of 50 kg.
- the roll was made of stainless steel under the JIS designation SUS 304.
- alloy composition (wt%) Cu Si Sn Al P Zn 3001 71.8 2.4 3.1 remainder 3002 78.2 2.3 3.3 remainder 3003 75.0 1.9 1.5 1.4 remainder 3004 74.9 3.2 0.09 remainder 3005 71.6 2.4 2.3 0.03 remainder 3006 76.5 2.7 2.4 0.21 remainder 3007 76.5 3.1 0.6 1.1 0.04 remainder 3008 77.5 3.5 0.4 remainder 3009 75.4 3.0 1.7 remainder 3010 76.5 3.3 0.21 remainder 3011 73.8 2.7 0.04 remainder 3012 75.0 2.9 1.6 0.10 remainder No alloy composition (wt%) .
- alloy composition (wt%) Cu Si Sn Al Bi Te Se P Zn 4041 77.2 2.7 2.1 0.33 0.05 0.05 remainder 4042 78.0 2.6 2.5 0.03 0.02 0.10 0.14 remainder 4043 72.5 2.4 1.9 1.1 0.12 0.03 remainder 4044 76.0 2.6 0.5 2.0 0.20 0.07 remainder 4045 77.5 2.6 0.7 3.1 0.21 0.12 remainder 4046 75.0 2.6 0.8 2.2 0.04 0.05 0.06 remainder 4047 71.0 1.9 3.1 1.0 0.15 0.02 0.04 remainder 4048 73.3 2.1 2.6 1.2 0.04 0.03 0.05 remainder 4049 74.8 2.5 0.6 1.1 0.03 0.03 0.04 0.07 remainder No alloy composition (wt%) .
- machinability corrosion resistance hot workability mechanical properties stress resistance corrosion cracking resistance form of chippings condition of cut surface cutting force (N) maximum depth of corrosion ( ⁇ m) 700°C deformability tensile strength (N/mm 2 ) elongation (%) 6101 ⁇ ⁇ 115 ⁇ 5 ⁇ 530 38 ⁇ 6102 o ⁇ ⁇ 118 ⁇ 5 ⁇ 512 36 ⁇ 6103 o ⁇ ⁇ 119 ⁇ 5 ⁇ 501 35 ⁇ 6104 o ⁇ ⁇ 117 ⁇ 5 ⁇ 535 32 ⁇ 6105 o ⁇ ⁇ 117 ⁇ 5 ⁇ 517 37 ⁇ No. machinability hot workability mechanical properties .
- machinability hot workability mechanical properties form of chippings condition of cut surface cutting force (N) 700°C deformability tensile strength (N/mm 2 ) elongation (%) 8141 o ⁇ ⁇ 131 ⁇ 687 22 8142 o ⁇ ⁇ 130 ⁇ 635 20 8143 o ⁇ ⁇ 129 ⁇ 710 23 8144 o ⁇ ⁇ 130 ⁇ 662 24 8145 o ⁇ ⁇ 128 ⁇ 728 23 8146 o ⁇ ⁇ 129 ⁇ 753 21 8147 o ⁇ ⁇ 130 ⁇ 709 24 No. machinability corrosion resistance hot workability mechanical properties stress resistance corrosion cracking resistance .
- wear resistance weight loss by wear 7001a 1.3 7002a 0.8 7003a 0.9 7004a 1.4 7005a 1.3 7006a 1.7 7007a 1.8 7008a 1.2 7009a 0.8 7010a 2.4 7011a 1.9 7012a 1.2 7013a 1.1 7014a 2.7 7015a 1.4 7016a 1.3 7017a 1.6 7018a 1.4 7019a 1.9 7020a 1.5 No. wear resistance weight loss by wear (mg/100000rot.) 7021a 1.3 7022a 0.9 7023a 1.2 7024a 1.0 7025a 2.3 7026a 1.7 7027a 1.8 7028a 1.1 7029a 1.5 7030a 1.4 No.
- wear resistance weight loss by wear 8001a 1.4 8002a 1.1 8003a 0.9 8004a 1.2 8005a 1.8 8006a 1.3 8007a 1.5 8008a 1.0 8009a 1.2 8010a 0.7 8011a 1.0 8012a 1.3 8013a 1.4 8014a 1.3 8015a 1.5 8016a 0.9 8017a 1.4 8018a 0.9 8019a 1.0 8020a 1.5 No.
- wear resistance weight loss by wear 8021a 1.0 8022a 1.4 8023a 1.4 8024a 0.8 8025a 1.2 8026a 1.4 8027a 1.9 8028a 0.9 8029a 1.4 8130a 2.2 8131a 2.1 8132a 1.0 8133a 2.4 8134a 1.4 8135a 1.2 8136a 1.5 8137a 1.3 8138a 0.8 8139a 1.4 8140a 1.5 No.
- wear resistance weight loss by wear 8041a 1.5 8042a 1.3 8043a 1.6 8044a 1.2 8045a 1.0 8046a 2.0 8097a 1.6 8048a 1.7 8049a 1.3 8050a 1.5 8051a 1.0 8052a 1.5 8053a 1.3 8054a 1.2 8055a 0.7 8056a 0.9 8057a 1.6 8058a 2.4 8059a 1.6 8060a 1.9 No.
- wear resistance weight loss by wear 8061a 1.6 8062a 1.9 8063a 1.2 8064a 1.7 8065a 2.0 8066a 1.4 8067a 1.5 8068a 1.2 8069a 0.9 8070a 1.0 8071a 1.7 8072a 1.9 8073a 1.6 8074a 1.6 8075a 1.8 8076a 0.8 8077a 1.3 8078a 1.2 8079a 1.4 8080a 1.3 No.
- wear resistance weight loss by wear 8081a 1.6 8082a 1.3 8083a 1.0 8084a 1.2 8085a 1.5 8086a 1.6 8087a 1.1 8088a 2.0 8089a 1.4 8090a 1.2 8091a 1.5 8092a 1.6 8093a 2.1 8094a 1.5 8095a 1.9 8096a 1.5 8097a 1.5 8098a 1.4 8099a 1.1 8100a 0.9 No. wear resistance .
- weight loss by wear 8101 1.4 8102 1.3 8103 0.8 8104 0.8 8105 0.7 8106 0.9 8107 1.2 8108 1.1 8109 1.0 8110 0.7 8111 0.8 8112 1.2 8113 0.9 8114 1.2 8115 1.1 8116 1.4 8117 1.1 8118 0.9 8119 1.1 8120 0.9 No.
- wear resistance weight loss by wear 8121a 1.0 8122a 1.0 8123a 1.2 8124a 0.8 8125a 1.1 8126a 0.9 8127a 1.3 8128a 1.4 8129a 1.3 8130a 1.5 8131a 1.2 8132a 1.3 8133a 0.8 8134a 1.0 8135a 0.8 8136a 1.3 8137a 1.1 8138a 0.9 8139a 1.2 8140a 1.0 No. wear resistance weight loss by wear (mg/100000rot.) 8141a 1.4 8142a 1.8 8143a 1.6 8144a 1.9 8145a 1.1 8146a 1.2 8147a 1.4 No. wear resistance weight loss by wear (mg/100000rot.) 14001a 500 14002a 620 14003a 520 14004a 450 14005a 25 14006a 600
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- Chemical & Material Sciences (AREA)
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- Organic Chemistry (AREA)
- Metallurgy (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Crystallography & Structural Chemistry (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Powder Metallurgy (AREA)
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Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP28859098 | 1998-10-12 | ||
| JP28859098A JP3734372B2 (ja) | 1998-10-12 | 1998-10-12 | 無鉛快削性銅合金 |
| EP98953071A EP1045041B1 (fr) | 1998-10-12 | 1998-11-16 | Alliage de cuivre de decolletage sans plomb |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP98953071A Division EP1045041B1 (fr) | 1998-10-12 | 1998-11-16 | Alliage de cuivre de decolletage sans plomb |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP1600516A2 true EP1600516A2 (fr) | 2005-11-30 |
| EP1600516A3 EP1600516A3 (fr) | 2005-12-14 |
| EP1600516B1 EP1600516B1 (fr) | 2007-07-18 |
Family
ID=17732235
Family Applications (5)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP05017189A Expired - Lifetime EP1600515B8 (fr) | 1998-10-12 | 1998-11-16 | Alliage de cuivre de décolletage sans plomb |
| EP05017190A Expired - Lifetime EP1600516B1 (fr) | 1998-10-12 | 1998-11-16 | Alliage de cuivre de décolletage sans plomb |
| EP05017191A Expired - Lifetime EP1600517B1 (fr) | 1998-10-12 | 1998-11-16 | Alliage de cuivre de décolletage sans plomb |
| EP98953071A Expired - Lifetime EP1045041B1 (fr) | 1998-10-12 | 1998-11-16 | Alliage de cuivre de decolletage sans plomb |
| EP05075421.7A Expired - Lifetime EP1559802B1 (fr) | 1998-10-12 | 1998-11-16 | Alliage de cuivre de décolletage sans plomb |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP05017189A Expired - Lifetime EP1600515B8 (fr) | 1998-10-12 | 1998-11-16 | Alliage de cuivre de décolletage sans plomb |
Family Applications After (3)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP05017191A Expired - Lifetime EP1600517B1 (fr) | 1998-10-12 | 1998-11-16 | Alliage de cuivre de décolletage sans plomb |
| EP98953071A Expired - Lifetime EP1045041B1 (fr) | 1998-10-12 | 1998-11-16 | Alliage de cuivre de decolletage sans plomb |
| EP05075421.7A Expired - Lifetime EP1559802B1 (fr) | 1998-10-12 | 1998-11-16 | Alliage de cuivre de décolletage sans plomb |
Country Status (8)
| Country | Link |
|---|---|
| EP (5) | EP1600515B8 (fr) |
| JP (1) | JP3734372B2 (fr) |
| KR (1) | KR100352213B1 (fr) |
| AU (1) | AU744335B2 (fr) |
| CA (1) | CA2314144C (fr) |
| DE (4) | DE69832097T2 (fr) |
| TW (1) | TW421674B (fr) |
| WO (1) | WO2000022182A1 (fr) |
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| EP2960350A1 (fr) | 2014-06-27 | 2015-12-30 | Gebr. Kemper GmbH + Co. KG Metallwerke | Alliage de fonte au cuivre |
| EP3985136A1 (fr) | 2020-10-16 | 2022-04-20 | Diehl Metall Stiftung & Co. KG | Alliage de cuivre sans plomb et utilisage de l'alliage de cuivre sans plomb |
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- 1998-10-12 JP JP28859098A patent/JP3734372B2/ja not_active Expired - Lifetime
- 1998-11-16 EP EP05017189A patent/EP1600515B8/fr not_active Expired - Lifetime
- 1998-11-16 EP EP05017190A patent/EP1600516B1/fr not_active Expired - Lifetime
- 1998-11-16 AU AU10541/99A patent/AU744335B2/en not_active Expired
- 1998-11-16 EP EP05017191A patent/EP1600517B1/fr not_active Expired - Lifetime
- 1998-11-16 DE DE69832097T patent/DE69832097T2/de not_active Expired - Lifetime
- 1998-11-16 KR KR1020007006434A patent/KR100352213B1/ko not_active Expired - Fee Related
- 1998-11-16 WO PCT/JP1998/005157 patent/WO2000022182A1/fr not_active Ceased
- 1998-11-16 DE DE69838115T patent/DE69838115T2/de not_active Expired - Lifetime
- 1998-11-16 EP EP98953071A patent/EP1045041B1/fr not_active Expired - Lifetime
- 1998-11-16 CA CA002314144A patent/CA2314144C/fr not_active Expired - Lifetime
- 1998-11-16 DE DE69839830T patent/DE69839830D1/de not_active Expired - Lifetime
- 1998-11-16 EP EP05075421.7A patent/EP1559802B1/fr not_active Expired - Lifetime
- 1998-11-16 DE DE69840585T patent/DE69840585D1/de not_active Expired - Lifetime
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1999
- 1999-03-12 TW TW088103879A patent/TW421674B/zh not_active IP Right Cessation
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2960350A1 (fr) | 2014-06-27 | 2015-12-30 | Gebr. Kemper GmbH + Co. KG Metallwerke | Alliage de fonte au cuivre |
| EP3985136A1 (fr) | 2020-10-16 | 2022-04-20 | Diehl Metall Stiftung & Co. KG | Alliage de cuivre sans plomb et utilisage de l'alliage de cuivre sans plomb |
| DE102020127317A1 (de) | 2020-10-16 | 2022-04-21 | Diehl Metall Stiftung & Co. Kg | Bleifreie Kupferlegierung sowie Verwendung der bleifreien Kupferlegierung |
Also Published As
| Publication number | Publication date |
|---|---|
| DE69838115T2 (de) | 2008-04-10 |
| EP1600515B1 (fr) | 2008-07-30 |
| EP1600516A3 (fr) | 2005-12-14 |
| WO2000022182A1 (fr) | 2000-04-20 |
| CA2314144C (fr) | 2006-08-22 |
| EP1600515A2 (fr) | 2005-11-30 |
| EP1600517B1 (fr) | 2009-02-18 |
| AU744335B2 (en) | 2002-02-21 |
| DE69838115D1 (de) | 2007-08-30 |
| TW421674B (en) | 2001-02-11 |
| EP1600517A2 (fr) | 2005-11-30 |
| EP1600515B8 (fr) | 2008-10-15 |
| JP2000119775A (ja) | 2000-04-25 |
| EP1600516B1 (fr) | 2007-07-18 |
| EP1045041B1 (fr) | 2005-10-26 |
| EP1045041A1 (fr) | 2000-10-18 |
| EP1600515A3 (fr) | 2005-12-14 |
| DE69832097D1 (de) | 2005-12-01 |
| DE69832097T2 (de) | 2006-07-06 |
| EP1559802A1 (fr) | 2005-08-03 |
| DE69839830D1 (de) | 2008-09-11 |
| DE69840585D1 (de) | 2009-04-02 |
| EP1559802B1 (fr) | 2014-01-15 |
| JP3734372B2 (ja) | 2006-01-11 |
| EP1600517A3 (fr) | 2005-12-14 |
| KR20010033073A (ko) | 2001-04-25 |
| AU1054199A (en) | 2000-05-01 |
| KR100352213B1 (ko) | 2002-09-12 |
| EP1045041A4 (fr) | 2003-05-07 |
| CA2314144A1 (fr) | 2000-04-20 |
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