EP1602764A2 - Korb, Maschine und Anlage zum Färben von Textilmaterialien - Google Patents

Korb, Maschine und Anlage zum Färben von Textilmaterialien Download PDF

Info

Publication number: EP1602764A2
Authority: EP; European Patent Office
Prior art keywords: baskets; basket; machine; tank; nozzle
Prior art date: 2004-03-23
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.): Granted

Application number

EP05425164A

Other languages

English (en)

French (fr)

Other versions

EP1602764B1 (de

EP1602764A3 (de

Inventor

Mario Scatizzi

Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)

Tecnorama SRL

Original Assignee

Tecnorama SRL

Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)

2004-03-23

Filing date

2005-03-23

Publication date

2005-12-07

2005-03-23 Application filed by Tecnorama SRL filed Critical Tecnorama SRL

2005-12-07 Publication of EP1602764A2 publication Critical patent/EP1602764A2/de

2006-10-04 Publication of EP1602764A3 publication Critical patent/EP1602764A3/de

2008-05-21 Application granted granted Critical

2008-05-21 Publication of EP1602764B1 publication Critical patent/EP1602764B1/de

2025-03-23 Anticipated expiration legal-status Critical

Status Expired - Lifetime legal-status Critical Current

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Classifications

- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/28—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics propelled by, or with the aid of, jets of the treating material
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/14—Containers, e.g. vats

Definitions

the present invention refers to a basket, a machine and a plant for dyeing textile materials.
the dyeing of textiles is known to be carried out by means of special machines.
these machines there are some of so-called “overflow” or “jet” type in jargon, in which the material is loop treated, that is, sewn end-to-end to form a ring which is caused to move within a dyeing bath.
the loading and unloading of the material to be treated, as well as the end-to-end sewing, are carried out by hand directly in correspondence of the machine, so that, prior to start a deying cycle with a machine, it is necessary to wait for the completion of the previous cycle, and then unloading the dyed material in order to load the material to be dyed.
the main object of this invention is to eliminate or at least greatly reduce the above drawbacks.
the advantages deriving from the present invention lie essentially in the fact that it is possible to drastically reduce the production costs owing to the significant reduction of dead times and number of operators; that it is possible to automate the operation cycle; that the contacts of the operators with harmful or dangerous materials, such as chemical and colouring products necessary for the dyeing, are considerably reduced; that a machine and a plant according to the invention are relatively easy to make and reliable also after a prolonged service life.
Each of said machines (1) is provided with a baskets-holding structure (5) associated with two corresponding linear actuators (6) which drives it into motion from and to the relevant tank (10) to allow the positioning thereof outside or respectively inside said tank.
the said baskets-holding structure (5) is developed and dimensioned in such a way as to be fully introduced within the tank (10), and is provided with a front section (50) having the two actuators (6) engaged on opposite sides thereof, which acts as a tank (10)-closing element when the same structure is introduced thoroughly therein.
each of said actuators (6) is engaged to a stationary part of the machine (1).
each of said structures (5) exhibits two longitudinal bars (51) having "V" profile and intended to make up a bearing element for the feet (74) of baskets (7) within which the material (M) to be dyed is disposed.
the motion of the structure (5) associated with the actuators (6) is facilitated by the presence of two wheels (52) fixed to the lower side of the front section (50) and intended to roll onto a horizontal plane below (53).
two cradle-like supports (54) are mounted on diametrically opposite sides with respect to the vertical plane of symmetry (S) of the same front section (50).
the said supports (55) are at such a height as to allow any of them to support one end of the axis (75) of rotation of the racer (70) carried by any basket (7) being made to rest by its respective feet (74) onto the said supporting bars (51). Moreover, the said supports (55) are advantageously in number of two to allow using, without difficulty, both the baskets (7) with right-hand racer (70) (that is, of the type illustrated in Fig. 6A) and the baskets (7) with left-hand racer (70) (that is, of the type illustrated in Fig. 6C).
the first machine (1) on the left is in stand-by condition, waiting for a basket (7), and thus with relevant baskets-holding structure (5) being drawn out, the second machine (1) is in working condition likewise the fourth, and the third one is waiting for the removal of the basket (7) carried by the relevant baskets-holding structure.
the said baskets (7) comprise, according to the example illustrated in the figures of the accompanying drawings, a sheet-structure with two side panels (72) having a substantially triangular profile with horizontal base, between which a perforated cradle (73) is disposed whose height is less than that of the side panels (72).
a foot (74) Provided in correspondence of each of the two vertexes at the base of each of said side panels (72) is a foot (74).
Each of the baskets (7) comprises also a racer (70) whose axis is borne, above the cradle (73), by said side panels (72).
the axis (75) of racer (70) is supported, projecting on both sides, by two lateral appendixes (76) of side panels (72), so as to cause the axis (75) to protrude on each side from a correspondind appendix (76) by a predetermined extent.
the ends of axis (75) projecting from the side panels (72) are shaped as power takeoffs.
Each of said appendixes (76) forms a preset angle ( ⁇ ) to the median vertical axis of the respective side panels (72), so that the racer (70) results offset with respect to the two side panels (72).
the latter in addition, support a nozzle for the injection or circulation of the dyeing bath (77) by means of two pipes (78) disposed on opposite sides with respect to the nozzle (77) and each leading, on one side, to the nozzle (77) and having, on the opposite side, a sleeve (99) centrally protruding, on the external side of the respective supporting side panel, further down with respect to the axis (75) of racer (70).
the nozzle (77) results on the opposite side of the racer (70) relative to the side panels (72), so that, if the nozzle (77) is on the right, the racer (70) is on the left, and vice versa.
the said pipes (78) are in number of two in order to feed the dyeing bath to the nozzle (77), in a manner to be described later on, indifferently from the right or left side of the basket (7).
the pipe (78) positioned on the right of nozzle (78) the one on the left can be closed up, and vice versa, this to avoid having liquid in the "inactive" pipe, that is, in the pipe which is not connected with the system for the circulation of the dyeing bath.
each basket (7) is provided with all the elements necessary for supporting the material (such as the racer 70 and relevant axis 75) and for circulating the dyeing bath onto the material to be dyed (such as the nozzle 77).
the material is disposed to form a ring, closed by an end-to-end seam, over the racer (70) and made to pass through the nozzle (77), in the same way as provided for the conventional dyeing systems.
this operation is carried out when the basket (7) is parked, that is, out of the tank of machine (1) to which is intended for.
the removal of dyed material from each basket (7) is carried out after the basket (7) has been removed from the tank of machine (1) in which the dyeing has been performed.
the dyeing takes place inside the machines (1), with the baskets (7) disposed inside the relevant tanks (10), that is, with the basket-holders (5) inside the tanks.
the material (M) being dyed moves driven by the racer (77) along an annular trajectory by passing internally of nozzle (70) to the inside of the cradle and over the racer (77).
Each of the baskets (7) is intended for being picked up, moved and successively released, by a mechanical arm (8) which is associated with respective driving means which allow the positioning thereof in correspondence of a preset plurality of locations of the plant. More precisely, as best described later on, the said arm (8) is intended for picking up, one at a time, the baskets (7) from a parking region subdivided into two areas sideway of the machines (1), disposing them in correspondence of the basket-holders (5) and removing them therefrom when necessary.
the parking condition of the baskets (7) is advantageously provided by means of a structure (9) having more bars (91) with "V" profile for the feet (74) of baskets (7) to rest thereon, the said bars (91) being disposed by the two sides of the machines (1) and oriented parallel to the same machines (1). The latter, therefore, result inside the two areas into which the parking of baskets (7) is subdivided.
Said mechanical arm (8) is made up, according the example represented in the figures of the attached drawings, of an operating cylinder whose skirt (800) is solid to a carriage (81) slidingly mounted on a straight guide (810) which, in turn, rests on two belts (820) orthogonal thereto and supported by fixed elements at a preset and identical height with respect to the parking region of the baskets (7): the said belts (820) being supported - spaced apart by a preset extent so as to result on the two opposite sides of said parking region - by a plurality of fixed metal uprights (821) disposed around said region.
the said carriage (81) is associated with a corresponding transmission driven by an electric motor (80) to allow moving it bidirectionally along a guide (810).
said guide (810) is fixed, on both sides, to the said belts (820), the latter being associated with a corresponding electric motor (400), only visible in Fig. 2C, to allow the two-way motion thereof along with carriage (81) in the direction of belts (820).
a fork (840) mounted on the lower end of the rod (830) of said operating cylinder is a fork (840) whose arms are provided with a device (850) for clamping and subsequently releasing the baskets (7).
the device for clamping and releasing the baskets (7) is mounted on the fork (840), - which is in turn supported by the rod (830) of the operating cylinder (8), and the latter can be driven both along the guide (810) and along the guides (820), that is, both to the right and to the left as well as downwards with reference to the drawing of Fig.
the said device (850) comprises, according to the example illustrated in Figs.
a pairs of actuators (one for each of the two fork's arms) orthogonally disposed to the fork and orthogonally oriented to the same arms, the rods (855) of the said actuators, when pulled out (see Fig. 8A) delimiting, in cooperation with the upper part of the fork, two corresponding closed lateral ports (856) and, when retracted (see Fig. 8B) resulting external to the space delimited by the two arms of the fork.
Each of said actuators (850) is mounted solid to a corresponding arm of the fork (840): the said arm being suitably provided with a transverse hole (857) to allow the rod (855) of the actuator (850) to go therethrough when driven out.
the width (f) of the fork (840) is equal to the distance between the two side panels (72) of each basket (7).
the distance (g) between the inner walls of the two arms of the fork (840) is sligthly greater than the external diameter of sleeves (99) which project from the appendixes (76) of the two side panels of baskets (7).
a reverse sequence is operated when the basket (7) must be removed from a basket-holder (5) and positioned to a preset point of the baskets-parking region. It is understood that, both when a basket-holder (5) must receive a basket (7) and when a basket (7) is to be moved away from a basket-holder (5), the same basket-holder is in a position of extraction from the tank (10) of the respective tank (1).
any basket (7) is made to rest with its feet (74) onto the bars (51) of the selected baskets-holding structure (5), one end of the axis (75) of the relevant racer (70) results resting on one of the two cradle supports (54) exhibited by the inner wall of the front section (50) of structure (5).
the dyeing bath is pumped through the duct (58), so that the same bath goes through the nozzle and comes in contact with the material (M).
the motor (56) and the dyeing bath-feeding pump are stopped and, after completing the removal of the bath from the tank (10) by the means (N), the basket-holder (5) is extracted with a horizontal translation movement opposite to that for the introduction thereof into the tank (10), and the basket (7) with the dyed material (M) is picked up by the mechanical arm (8) to be positioned in a corresponding and preset point of the baskets-parking region.
each of baskets (7) can be removed by any point of the baskets-parking region in order to be positioned on the basket-holder (5) of any of the machines (1) and vice versa.
the baskets (7) are in a number higher than that of the machines (1).
a programmable electronic unit having associated therewith the means (MD), means (N), solenoid valves (4), actuators (6), actuator (8)_, actuator (8)-driving means, and actuators (850), that is, all the active, electronically operable and controllable components of the plant.
the said unit (UE) is of a type known to those skilled in the art and, therefore, is not described herein in greater details.

Landscapes

Engineering & Computer Science (AREA)
Textile Engineering (AREA)
Treatment Of Fiber Materials (AREA)
Coloring (AREA)
Cultivation Receptacles Or Flower-Pots, Or Pots For Seedlings (AREA)
Pretreatment Of Seeds And Plants (AREA)

EP05425164A 2004-03-23 2005-03-23 Korb, Maschine und Anlage zum Färben von Textilmaterialien Expired - Lifetime EP1602764B1 (de)

Applications Claiming Priority (2)

Application Number	Priority Date	Filing Date	Title
IT000069A ITFI20040069A1 (it)	2004-03-23	2004-03-23	Cestello,macchina ed impianto per la tintura di materiali tessili
ITFI20040069		2004-03-23

Publications (3)

Publication Number	Publication Date
EP1602764A2 true EP1602764A2 (de)	2005-12-07
EP1602764A3 EP1602764A3 (de)	2006-10-04
EP1602764B1 EP1602764B1 (de)	2008-05-21

Family

ID=34981143

Family Applications (1)

Application Number	Title	Priority Date	Filing Date
EP05425164A Expired - Lifetime EP1602764B1 (de)	2004-03-23	2005-03-23	Korb, Maschine und Anlage zum Färben von Textilmaterialien

Country Status (7)

Country	Link
US (1)	US20050210928A1 (de)
EP (1)	EP1602764B1 (de)
CN (1)	CN1673438A (de)
AT (1)	ATE396295T1 (de)
DE (1)	DE602005006891D1 (de)
IT (1)	ITFI20040069A1 (de)
TW (1)	TW200600633A (de)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number	Priority date	Publication date	Assignee	Title
CN103320999B (zh) *	2013-06-21	2015-04-22	浙江和心纺织有限公司	一种窗帘布染色机
CN106087301B (zh) *	2016-06-22	2018-04-10	浙江映山红纺织科技有限公司	一种具备防水性能纱线的染整工艺及其自动浸渍机
CN108149410B (zh) *	2017-12-05	2020-12-11	江西睿泽创达科技有限公司	一种纺织品生产用高效染色设备
CN108589114B (zh) *	2018-03-19	2020-12-18	日照昱荣塑业有限公司	一种色带带基油墨浸染装置

Citations (2)

* Cited by examiner, † Cited by third party
Publication number	Priority date	Publication date	Assignee	Title
US5642940A (en)	1995-03-21	1997-07-01	Tecnorama S.R.L	Apparatus for the preparation of mixtures, especially dye solutions
US6588464B2 (en)	2000-07-06	2003-07-08	Tecnorama S.R.L.	Apparatus for the automated preparation of solutions and a combined system for metering liquid products, solid products and solutions

Family Cites Families (10)

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Publication number	Priority date	Publication date	Assignee	Title
US3868903A (en) *	1973-03-02	1975-03-04	Environmental Pollution Res Co	Portable compacting apparatus
IT1227638B (it) *	1988-11-29	1991-04-23	Brazzoli S P A S	Sistema di carico e scarico in automatico nelle macchine per tingere tessuti in corda e dispositivo per realizzarlo
US5069236A (en) *	1990-03-07	1991-12-03	Pathway Systems, Inc.	Method and apparatus for cleaning disks
US5495730A (en) *	1993-04-19	1996-03-05	Gaston County Dyeing Machine Company	Adapter for using a horizontal package dyeing carrier with a vertical treatment machine
US5410892A (en) *	1993-04-19	1995-05-02	Gaston County Dyeing Machine Company	Horizontal wet treatment machines for textiles and textile material carriers therefor
US6257440B1 (en) *	1999-04-08	2001-07-10	Ropak Corporation	Container handle and related methods
WO2001094179A1 (en) *	2000-06-05	2001-12-13	Creative Action, Inc.	Foldable utility cart with lift mechanism
ITMI20011115A1 (it) *	2001-05-25	2002-11-25	Master S A S Di Ronchi Frances	Apparecchio di tintura o candeggio di filati avvolti su rocche o confezioni similari
ITFI20010159A1 (it) *	2001-08-24	2003-02-24	Tecnorama Srl	Macchina ed impianto per la tintura di materiali tessili
ITFI20020045A1 (it) *	2002-03-13	2003-09-15	Tecnorama Srl	Cestello e procedimento per la tintura di materiali tessili

2004
- 2004-03-23 IT IT000069A patent/ITFI20040069A1/it unknown
2005
- 2005-03-09 US US11/075,988 patent/US20050210928A1/en not_active Abandoned
- 2005-03-16 TW TW094108035A patent/TW200600633A/zh unknown
- 2005-03-22 CN CN200510054867.6A patent/CN1673438A/zh active Pending
- 2005-03-23 AT AT05425164T patent/ATE396295T1/de not_active IP Right Cessation
- 2005-03-23 DE DE602005006891T patent/DE602005006891D1/de not_active Expired - Lifetime
- 2005-03-23 EP EP05425164A patent/EP1602764B1/de not_active Expired - Lifetime

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number	Priority date	Publication date	Assignee	Title
US5642940A (en)	1995-03-21	1997-07-01	Tecnorama S.R.L	Apparatus for the preparation of mixtures, especially dye solutions
US6588464B2 (en)	2000-07-06	2003-07-08	Tecnorama S.R.L.	Apparatus for the automated preparation of solutions and a combined system for metering liquid products, solid products and solutions

Also Published As

Publication number	Publication date
ATE396295T1 (de)	2008-06-15
TW200600633A (en)	2006-01-01
DE602005006891D1 (de)	2008-07-03
US20050210928A1 (en)	2005-09-29
ITFI20040069A1 (it)	2004-06-23
CN1673438A (zh)	2005-09-28
EP1602764B1 (de)	2008-05-21
EP1602764A3 (de)	2006-10-04

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