EP1607502B1 - Verfahren zur Herstellung von aus einem Stoff zu schneidenden Stücken - Google Patents

Verfahren zur Herstellung von aus einem Stoff zu schneidenden Stücken Download PDF

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Publication number
EP1607502B1
EP1607502B1 EP04013930A EP04013930A EP1607502B1 EP 1607502 B1 EP1607502 B1 EP 1607502B1 EP 04013930 A EP04013930 A EP 04013930A EP 04013930 A EP04013930 A EP 04013930A EP 1607502 B1 EP1607502 B1 EP 1607502B1
Authority
EP
European Patent Office
Prior art keywords
mask
loom
background
cut portions
fabric
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP04013930A
Other languages
English (en)
French (fr)
Other versions
EP1607502A1 (de
Inventor
Marco Calzolai
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to ES04013930T priority Critical patent/ES2309420T3/es
Priority to PT04013930T priority patent/PT1607502E/pt
Priority to AT04013930T priority patent/ATE397109T1/de
Priority to EP04013930A priority patent/EP1607502B1/de
Priority to PL04013930T priority patent/PL1607502T3/pl
Application filed by Individual filed Critical Individual
Priority to DE602004014118T priority patent/DE602004014118D1/de
Priority to PCT/EP2005/006257 priority patent/WO2005123998A1/en
Publication of EP1607502A1 publication Critical patent/EP1607502A1/de
Application granted granted Critical
Publication of EP1607502B1 publication Critical patent/EP1607502B1/de
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03C—SHEDDING MECHANISMS; PATTERN CARDS OR CHAINS; PUNCHING OF CARDS; DESIGNING PATTERNS
    • D03C19/00—Methods or devices concerned with designing or making patterns, not provided for in other groups of this subclass
    • D03C19/005—Electronic

Definitions

  • the present invention relates to the industrial production of fabrics, in particular for making garments, lining of furniture, etc.
  • the invention relates to the production of fabric cut portions with an ornamental effect thereon and suitable for being sewn together forming such garments, lining, etc.
  • a fabric is made by a plurality of yarns arranged parallel in a longitudinal direction, so called “warp”, combined with one or more yarns woven with the first in a transversal direction so called “weft”.
  • warp a yarn arranged parallel in a longitudinal direction
  • weft a yarn woven with the first in a transversal direction so called "weft”.
  • the result is a roll, of the same width as the width of the loom, and length normally very long or continue the same as the length of the warp yarns.
  • the industrial arrangements to carry out this method provides interfacing the loom with a computerized control unit, which receives as input a file with the ornamental pattern data and transmits weaving instructions to the loom, which makes the fabric with that desired pattern.
  • a template is superimposed on said roll that reproduces a model in order to cut a component of desired shape.
  • a limitation to this method is the difficulty to put in place in a repeatable way the model on the roll with the same ornamental pattern exactly in the same position for each garment of the same size.
  • Another limitation is the impossibility of reproducing a same figure on garments of different size, using the same fabric, because the proportions between ornamental pattern on the fabric and model do not coincide.
  • FR2782526 discloses a Jacquard weaving method where a number of structural figures are formed to give a depth of color, and then a weaving program is constructed where the required original motif is enlarged or reduced according to the required dimensions in the fabric.
  • US5818720 discloses a computer-aided process of electronic designing and weaving fabrics with individual pattern repeats across the width and length of the fabrics.
  • Another object of the invention is to reproduce in a proportioned scale a same ornamental pattern on garments with different size, in order to repeat a same ornamental effect on each corresponding cut portion.
  • Further object of the invention is to allow a continuity of an ornamental pattern when it is shared by adjacent parts to sew together.
  • Still another object of the invention is to allow a rational arrangement of the cut portions on each roll of fabric, in order to assist the cutting operations and to reduce the amount of fabric to use.
  • said weft yarns are of a plurality of colours, and in particular they are of basic colours as red, green, yellow, blue with white or raw/neutral and black, and the warp yarns are of plain colour, selected from the group of raw/neutral, black, white, or yellow/ochre.
  • said graphic elements to paste on said mask are selected from the group of pictures, drawings, computer graphics.
  • said mask has a plain background or a fancy background but in any case visibly distinct from the colours of the figures present in the mask for clearly distinguishing the contour of the parts to cut.
  • said graphic elements when said graphic elements are superimposed on said mask, they are automatically trimmed not to fall outside the contours of said geometric figures that are present in the mask and can be arranged in a predetermined position with respect to the contours.
  • said method can be used to provide garments, furniture lining such as sofa and armchair lining, and in any application where figures and ornamental pattern are to be placed on a fabric with precision and repeatability as well as with customized placements.
  • Figure 1 shows an example of roll of fabric 1 executed with traditional methods, with various ornamental and fancy patterns 4, obtained directly by weaving.
  • the fabric comprises a plurality of warp yarns 3 arranged parallel to one another in longitudinal direction, of a plain colour selected from the group of raw/neutral, black, white or yellow/ochre and many weft yarns 2, woven with the warp yarns in a transversal direction, in a plurality of colours in particular red, green, yellow, blue with white or raw/neutral and black.
  • Figure 4 shows, according to the invention, an example of a mask 30 comprising a background 20, and a plurality of geometric figures 11 superimposed on said background 20, each geometric figure corresponding to a fabric cut portion, said cut portions being arranged in order to appear on the fabric in full scale.
  • Figure 5 represents an example of woven fabric 1, comprising the parts 10 making up a pair of trousers; said parts are eventually cut following their respective contours.
  • the contours are definitely distinct from the background 20 and within them graphic components 4 are pasted, which had been previously inserted in the mask in image file format.
  • the method according to the invention provides the following steps:
  • a flow-sheet that describes the succession of the operations of the method for making fabric cut portions with an ornamental effect thereon is shown in figure 6 .
  • the operations start with the creation of a mask comprising the contours of the parts of the product.
  • This mask is an image file obtained with a photo editing commercial program.
  • the images to paste are chosen, taken from an image archive.
  • the images chosen, then, are pasted in the mask on desired parts of fabric.
  • the resulting image file is saved and translated into in a file of data that are sent to the loom.
  • the loom carries out the weaving steps obtaining a fabric roll with portions ready to be cut having thereon the chosen graphic elements arranged in the desired way.
  • FIG 7 Another application of the method for making fabric cut portions with an ornamental effect thereon is shown in figure 7 , illustrating a roll 1 comprising the parts 10 making up the lining of an armchair that are cut from the fabric following the contours of such parts.
  • the figure shows the graphic elements 4 that, as in the case of a pair of trousers, have been obtained directly by means of weaving according to the present method.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Woven Fabrics (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)

Claims (5)

  1. Verfahren zum Herstellen von Textilausschnitten mit einem Ornamenteffekt (4), wobei das Verfahren folgende Schritte umfasst:
    - Erstellen einer Maske (30), mit Hilfe eines Fotobearbeitungsprogramms, die einen Hintergrund (20) und mehrere geometrische Figuren (11), die auf dem Hintergrund (20) angeordnet sind, umfasst, wobei jede geometrische Figur (11) einem Textilausschnitt entspricht;
    - Kopieren von grafischen Elementen (4) auf die Maske (30) in einer vorgegebenen Weise für jeden Ausschnitt;
    - Erzeugen einer Bilddatei der Maske (30) mit den darauf kopierten grafischen Elementen (4);
    - Umwandeln der Bilddatei in eine Datei von lesbarem Format durch das Steuersystem einer Webmaschine mit Hilfe eines Einstellprogramms;
    - Erfassen der Datei von lesbarem Format durch das Steuersystem der Webmaschine, wobei die Webmaschine dafür konfiguriert ist, Schuss- und/oder Kettfäden (2, 3) in mindestens zwei Farben zu weben;
    - Weben der Fäden (2, 3) durch die Webmaschine entsprechend der Bilddatei, wodurch ein Textilgewebe (1) entsteht, das dem Hintergrund (20) und den auf die geometrischen Figuren (11) kopierten Bildern (4) entspricht.
  2. Verfahren zum Herstellen von Textilausschnitten nach Anspruch 1, wobei die Schussfäden (2) aus mehreren Grundfarben bestehen, die aus der Gruppe Rot, Grün, Gelb, Blau mit Weiß oder unbearbeitet/neutral und Schwarz ausgewählt sind, und die Kettfäden (3) aus Unifarben bestehen, die aus der Gruppe unbearbeitet/neutral, Schwarz, Weiß oder Geld/Ocker ausgewählt sind.
  3. Verfahren zum Herstellen von Textilausschnitten nach Anspruch 1, wobei die grafischen Elemente (4), die auf die Maske (30) kopiert werden sollen, aus der Gruppe Bilder, Zeichnungen und elektronische grafischen Schöpfungen ausgewählt sind.
  4. Verfahren zum Herstellen von Textilausschnitten nach Anspruch 1, wobei die Maske (30) einen unifarbigen Hintergrund (20) oder einen bunten Hintergrund (20) hat, aber in jedem Fall sichtbar verschieden von den Farben der Figuren (4), die in der Maske (30) vorhanden sind, so dass sich die Kontur der zu schneidenden Teile (10) klar abhebt.
  5. Verfahren zum Herstellen von Textilausschnitten nach Anspruch 1, wobei, wenn die grafischen Elemente (4) auf die Maske (30) kopiert werden, diese automatisch so beschnitten werden, dass sie nicht außerhalb der Kontur der geometrischen Figuren (11), die in der Maske (20) vorhanden sind, liegen, und an einer vorgegebenen Position relativ zu der Kontur angeordnet werden können.
EP04013930A 2004-06-15 2004-06-15 Verfahren zur Herstellung von aus einem Stoff zu schneidenden Stücken Expired - Lifetime EP1607502B1 (de)

Priority Applications (7)

Application Number Priority Date Filing Date Title
PT04013930T PT1607502E (pt) 2004-06-15 2004-06-15 Método para fazer porções de corte de tecido
AT04013930T ATE397109T1 (de) 2004-06-15 2004-06-15 Verfahren zur herstellung von aus einem stoff zu schneidenden stücken
EP04013930A EP1607502B1 (de) 2004-06-15 2004-06-15 Verfahren zur Herstellung von aus einem Stoff zu schneidenden Stücken
PL04013930T PL1607502T3 (pl) 2004-06-15 2004-06-15 Sposób produkcji wykrawanych części tkaniny
ES04013930T ES2309420T3 (es) 2004-06-15 2004-06-15 Metodo para fabricar partes de corte de un material textil.
DE602004014118T DE602004014118D1 (de) 2004-06-15 2004-06-15 Verfahren zur Herstellung von aus einem Stoff zu schneidenden Stücken
PCT/EP2005/006257 WO2005123998A1 (en) 2004-06-15 2005-06-10 Method for making fabric cut portions

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP04013930A EP1607502B1 (de) 2004-06-15 2004-06-15 Verfahren zur Herstellung von aus einem Stoff zu schneidenden Stücken

Publications (2)

Publication Number Publication Date
EP1607502A1 EP1607502A1 (de) 2005-12-21
EP1607502B1 true EP1607502B1 (de) 2008-05-28

Family

ID=34925355

Family Applications (1)

Application Number Title Priority Date Filing Date
EP04013930A Expired - Lifetime EP1607502B1 (de) 2004-06-15 2004-06-15 Verfahren zur Herstellung von aus einem Stoff zu schneidenden Stücken

Country Status (7)

Country Link
EP (1) EP1607502B1 (de)
AT (1) ATE397109T1 (de)
DE (1) DE602004014118D1 (de)
ES (1) ES2309420T3 (de)
PL (1) PL1607502T3 (de)
PT (1) PT1607502E (de)
WO (1) WO2005123998A1 (de)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5079786B2 (ja) * 2007-03-27 2012-11-21 株式会社島精機製作所 ニット製品のシミュレーション装置とシミュレーション方法
RU2477065C1 (ru) * 2011-11-17 2013-03-10 Людмила Юрьевна Какурина Способ изготовления деталей верхней одежды из орнаментной ткани ограниченных размеров
WO2023147168A2 (en) * 2022-01-31 2023-08-03 Unspun, Inc Manufacturing woven textile products on demand

Family Cites Families (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1785570B2 (de) * 1966-12-27 1977-12-29 Ausscheidung aus: 15 85 257 Sulzer Morat GmbH, 7024 Filderstadt Vorrichtung zur abtastung farbiger vorlagen
US3529298A (en) * 1967-08-23 1970-09-15 Ibm Graphical design of textiles
SE411997B (sv) * 1978-06-19 1980-02-18 Skandinav Press Forfarande for framstellning av en forlaga for tillskerning av kledesplagg
US4807143A (en) * 1986-07-07 1989-02-21 Asahi Kasei Kogyo Kabushiki Kaisha System for forming design pattern data
US5058174A (en) * 1989-09-14 1991-10-15 Carroll Thomas M System and method for generating a pattern from an image
US5818720A (en) * 1996-09-06 1998-10-06 Sunbury Textile Mills, Inc. Process for large repeat fabric design and weaving
FR2782526A1 (fr) * 1998-08-19 2000-02-25 Sumagh Textile Company Limited Procede de fabrication de tissu jacquard a image en couleurs
FR2797155B1 (fr) * 1999-08-04 2001-09-21 Sofileta Procede pour realiser un objet tridimensionnel forme de pieces
JP3240561B2 (ja) * 1999-10-04 2001-12-17 株式会社三宅デザイン事務所 織布及び織布からの衣類の形成方法
JP4072760B2 (ja) * 2001-02-20 2008-04-09 ブレビテ・エタブリスモン・プール・レクスプロワタスィオン・ドゥ・ブレベ・テクスティル 模様織物の製造方法
DE10223375A1 (de) * 2002-05-25 2004-04-01 Owayo Gmbh Verfahren zum Herstellen von bedruckten Bekleidungsstücken aus Stoff

Also Published As

Publication number Publication date
WO2005123998A1 (en) 2005-12-29
DE602004014118D1 (de) 2008-07-10
PT1607502E (pt) 2008-09-03
PL1607502T3 (pl) 2008-10-31
ES2309420T3 (es) 2008-12-16
ATE397109T1 (de) 2008-06-15
EP1607502A1 (de) 2005-12-21

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