EP1614830B1 - Dispositif de dépose de mortier de collage mince - Google Patents

Dispositif de dépose de mortier de collage mince Download PDF

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Publication number
EP1614830B1
EP1614830B1 EP05011469.3A EP05011469A EP1614830B1 EP 1614830 B1 EP1614830 B1 EP 1614830B1 EP 05011469 A EP05011469 A EP 05011469A EP 1614830 B1 EP1614830 B1 EP 1614830B1
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EP
European Patent Office
Prior art keywords
mortar
discharge roller
strip
discharge
roller
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP05011469.3A
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German (de)
English (en)
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EP1614830A1 (fr
Inventor
Volker Bühning
Martin Dr. Kanig
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Quick-Mix Gruppe & Co KG GmbH
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Quick-Mix Gruppe & Co KG GmbH
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Publication of EP1614830A1 publication Critical patent/EP1614830A1/fr
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Publication of EP1614830B1 publication Critical patent/EP1614830B1/fr
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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/14—Conveying or assembling building elements
    • E04G21/16—Tools or apparatus
    • E04G21/20—Tools or apparatus for applying mortar
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/14—Conveying or assembling building elements
    • E04G21/16—Tools or apparatus
    • E04G21/20—Tools or apparatus for applying mortar
    • E04G21/204—Mortar sledges

Definitions

  • the present invention relates to a mortar application device ("mortar carriage"), in particular for applying thin-bed mortar according to claim 1 and a method for applying thin-bed mortar according to claim 12.
  • Such a mortar which is applied in the manner of an adhesive in joint thicknesses of only about 1 to about 3 mm.
  • Such thin bed mortars may contain as aggregates, for example sand or perlite.
  • the processing of flat-ground bricks (flat blocks) is necessary because, in contrast to conventional masonry mortars, dimensional tolerances of the bricks are not compensated.
  • Thin-bed mortars are described, for example, in DE 298 16 149 U1 or DE 42 18 143 C1. against this technical background, the need to evenly disperse such thin bed mortars, i. H. with as constant height and width of the mortar layer or the mortar strip to apply with high accuracy to a masonry.
  • the abovementioned ground stones or planar blocks therefore have a high degree of dimensional stability with regard to the dimensions of the stone, in particular in the region of approximately 1 mm.
  • the in the bricking of ground stones, d. H. When building a masonry with such stones usual column between the stones therefore fall much lower than conventional bricks with larger dimensional tolerances: While in conventional bricks with larger dimensional tolerances gap widths that are filled by the masonry mortar, from about 1 to about 2 cm are common - which also the compensation of inaccuracies in the millimeter range is possible -, this gap is in the bricking of flat ground stones usually only about 1 to about 3 mm (so-called Dünnbettmörtel psychologist).
  • Planed blocks are often provided with cavities for weight and material savings as well as to improve thermal insulation and sound insulation.
  • These stones are synonymously also called Hochlochsteine or Mehrhuntsteine.
  • These so-called high-hole or multi-chamber stones sometimes have a large number of air chambers (for example two, three, four or nine chambers), which not only make the stone lighter and save material, but also increase thermal insulation.
  • the dimensions of the air chambers are given in accordance with DIN 18148, 18151 and 18153.
  • the multi-chambered stones can for example consist of pumice, concrete, sand-lime brick or bricks.
  • the hollow chambers are preferably arranged vertically.
  • thin bed mortar thus allows the production of masonry with good insulating properties. Another advantage is the fact that mortaring with thin bed mortar can be done much faster. However, with the use of thin bed mortar because of the thin joints only limited possibility to correct the existing dimensional tolerances of the stones with a change in the joint thickness.
  • a reservoir is generally filled with mortar over a fill port. Due to its viscous consistency, it distributes evenly throughout the entire lower part of the application opening. By opening a slide, the filled mortar reaches over the entire surface of the discharge opening on the surface of the stones to be coated.
  • the mortar now already on the stones is forced through a gap located between the stone surface and the lower edge of the rear wall of the device. In this process, behind the device forms a mortar layer, which corresponds to the width and height of the application gap.
  • Such mortar application slides are for example in the FR 2 392 196 A or in the DE 198 29 715 A1 described.
  • a disadvantage of these application devices is the fact that the order quality of the mortar depends on the degree of filling the applicator: So in a reservoir with high level of pressure of the mortar on the stone surface is high, so that for example in the case of high bricks a certain amount of the mortar in the Stone cavities is pressed into it and sinks unused herein, while at a relatively empty reservoir, the pressure of the mortar still located in the interior of the applicator device has fallen to the underlying stones so far that the mortar barely adheres to the stone or no closed mortar layer arises more. The result is that the mortar no longer flat and evenly in the form of a closed layer rests on the stone.
  • a mortar applicator having a roller, an applicator opening and two barrel axes, the strip of mortar strip being controlled by a rearwardly projecting plate and pressed against the ground.
  • a mortar applicator which reduces the disadvantages of mortar loss due to the initial high mortar pressure and poor mortar application due to low pressure when the container is empty by placing a conveyor belt in the mortar applicator carriage which transports the mortar to the outlet.
  • Mortar application devices in which the mortar to be applied is formed by means of a roller and applied to the stones, for example, from DE 43 34 096 A1 , of the GB-PS 753 558 and the FR 2 490 263 A known.
  • the mortar application devices described therein have the disadvantage that the mortar application roller or mortar discharge roller always touches the stone layer and rolls on it, so that the mortar is rolled or pressed by the revolving mortar application roller on the stones, so that in the case of high-hole bricks mortar unintentionally sinks into the stone openings or is pressed into the stone openings.
  • a mortar application device for applying thin-bed mortar known, in which the mortar layer is deposited by a rotating, the stones not touching mortar applicator roll as a closed layer on the stones.
  • the mortar application roller Via a drive, in particular a gear, the mortar application roller is driven in opposite directions to the direction of travel or in opposite directions to a rolling on the Hochlochsteinen drive axle, so that the mortar layer is deposited from a relatively large amount on the stones. This can lead to an undesirable tearing of the mortar layer.
  • the mortar layer is placed in the direction behind the discharge and thus behind the mortar application roller on the stones, for example, the last piece of a stone row to be coated with this device can no longer be coated when the drive roller has no contact with the coating bricks or the mortar applicator due to a wall or a pillar can not be moved further.
  • the mortar application roller is guided during operation at a constant distance over the stones to be acted on, as it may come to a slight tilting of the device during the process. This can cause the mortar layer does not always have the desired uniform thickness and the risk of tearing the mortar layer is increased.
  • the required for the opposite drive the mortar applicator gear can be contaminated in the operating condition and impaired in its operation.
  • Another object is to provide a device or a method for applying thin-bed mortar, with their or whose help it is possible, thin-bed mortar - in particular regardless of the degree of filling of the device used - with uniform and small thickness and in the case of Hochloch- or multi-chamber stones, the holes or chambers of the stones "covering" or bridging manner Apply by quasi contactless placement of the mortar strip. It should be avoided that the thin-bed mortar is pressed into the Hochlochchsfeine and sinks into the high hole stones unused. Furthermore, the thickness of the mortar strip should be adjustable over a certain range.
  • a mortar application device according to claim 1 or a method for applying thin-bed mortar, according to claim 12 is proposed according to the invention. Further, advantageous embodiments of the mortar application device or the method according to the invention are the subject of the respective subclaims.
  • a basic idea of the present invention is, in a device for applying thin-bed mortar, on a ground, such as a row of stones, with a reservoir for receiving the mortar, a discharge roller for discharging the mortar and a first, carrying the device barrel axis and a provide second barrel axis, so that the device can be moved without tilting on the ground and the discharge roller at a substantially constant distance without contact on the ground feasible.
  • the device for applying thin-bed mortar has a second barrel axis. This makes it possible that the device - can be moved on the ground - without tilting - and that the discharge roller can be performed at a substantially constant distance over the ground, without touching it.
  • the ground is preferably a series of stones arranged next to one another.
  • the mortar application device according to the invention is particularly suitable for coating or loading of multi-chamber bricks, which are synonymously also referred to as high-hole bricks.
  • multi-chamber bricks which are synonymously also referred to as high-hole bricks.
  • the mortar application device according to the invention it is ensured that thin-bed mortar can be applied to the stones continuously and with high accuracy of the order with respect to the thickness and width of the applied mortar.
  • the mortar application device can be moved without tilting over the ground to be coated due to their specific construction, so that the discharge roller for the mortar can be moved substantially at a constant distance on the ground, without touching the applied mortar layer or the ground ,
  • the mortar application device according to the invention is easy to move over the ground, wherein the drive of the discharge roller is ensured by an insensitive to contamination drive.
  • Fig. 1 to 4 show a device 1 according to the invention ("mortar applicator” or “mortar carriage”) for applying mortar 2.
  • the mortar 2 is thin-bed mortar, which can be applied to a ground 3, wherein it is a row of stones in the ground 3, Preferably, a plurality of juxtaposed high hole stones or multi-chamber stones, act.
  • the mortar application device 1 according to the invention comprises a storage container 4 for receiving the mortar 2, a discharge roller 5 for discharging the mortar 2 and a first, the mortar application device 1 supporting barrel axis 6.
  • the mortar application device 1 according to the invention has a second barrel axis 7, so that the mortar application device 1 is tilt-free on the ground 3 movable and the discharge roller 5 with substantially constant distance A without contact on the ground 3 can be guided.
  • the discharge roller 5 is drivable in the same direction to the direction of travel V during operation of the device 1 or that the discharge roller 5 in the operation of the device 1 in the same direction R is rotatable as the first and / or the second barrel axis 6, 7th
  • the subsoil 3 is, for example, a row of stones, wherein this row of blocks preferably consists of the abovementioned raised bricks or multichamber bricks.
  • this row of blocks preferably consists of the abovementioned raised bricks or multichamber bricks.
  • the mortar application device 1 has a filling opening 16, via which a filled of the reservoir 4 with the mortar 2 to be discharged is possible.
  • the filling opening 16 for the mortar 2 is in the operating state of the mortar applicator 1 above the discharge roller 5.
  • operating state the state understood in which by movement of the mortar application device in the direction of travel V Mortar 2 is applied to the ground 3.
  • the additional guide element 7 may be, for example, a guide slide or a guide run which slides over the ground 3.
  • the second axis 7 ensures that the mortar application device kippok and without tilting and thus moves smoothly on the ground 3, resulting in a significant improvement both the handling of the mortar application device 1 according to the invention as well as the uniformity of the discharged mortar 2.
  • the running axes 6, 7 are arranged on the mortar application device 1 according to the invention such that they are oriented parallel to the discharge roller 5 and extend equally perpendicular to the direction of travel V.
  • the discharge roller 5 promotes in the operating state of the mortar application device 1 mortar 2 from the reservoir 4, so that the mortar 2 is applied to the ground 3.
  • the discharge roller 5 is preferably arranged substantially flush with the inner side walls of the reservoir 4 and is preferably arranged below the reservoir 4 and below the filling opening 16 in the operating state of the mortar applicator 1, so that a continuous supply of the discharge roller 5 with mortar. 2 and a substantially complete emptying of the reservoir 4 is ensured.
  • the storage container 4 may be designed such that the front and rear walls of the storage container 4 in the direction of travel V down to the discharge roller 5 preferably V-shaped converge, so that the reservoir 4 is funnel-shaped. This leads to a good supply of the discharge roller 5 with mortar 2 present in the storage container 4 and to a good drainability of the storage container 4.
  • the rear wall of the storage container 4 in the travel direction V ie the wall of the storage container 4 adjacent to the discharge roller 5). be arranged perpendicular to the direction of travel V, so that the discharge roller 5 can be positioned as close to the end of a row of stones.
  • a significant advantage of the mortar application device 1 according to the invention is the fact that - as already stated - the discharge roller 5 due to the specific design of the mortar applicator 1 with substantially constant distance A to the ground 3 without contact on the ground 3 is feasible. This leads to the great advantage that the mortar 2 can be applied with uniform thickness on the ground 3, which is particularly important for high hole stones of great importance.
  • the mortar application device 1 for better handling at least one handle 17, with which the mortar application device can be placed on the ground 3 or with which the mortar applicator 1 can be moved over the ground 3.
  • the mortar application device 1 is preferably pulled over the ground 3.
  • the Fig. 1 to 3 show a preferred arrangement according to the invention of two handles 17 on the mortar application device. 1
  • the mortar application device 1 can be designed such that the discharge roller 5 can be driven by a drive device 8.
  • both the first and second running axles 6, 7 preferably drive the discharge roller 5 (cf. Fig. 2 and 4 ).
  • the discharge roller 5 drives, with such a configuration, the second axis 7 ensures stabilization and better management of the mortar application device in the operating condition - especially before Background, in Fig. 1 shown distance A of the discharge roller 5 to the ground 3 substantially constant.
  • the drive device 8 may have at least one belt, in particular a toothed belt or V-belt. Similarly, the drive can also be done via a chain. This is a simple and robust mechanism that ensures the drive of the discharge roller 5 and - in contrast to a transmission - due to the simple power transmission is technically less expensive and less prone to contamination.
  • the drive device 8 is preferably completely or partially detachable from the mortar application device 1, so that the individual components can be easily cleaned or easily replaced when worn.
  • the Fig. 3 and 4 clarify that the drive device 8 may be additionally provided with a protective housing 19, which leads to additional protection against contamination.
  • the discharge roller 5 is driven by the first and / or the second drive axle 6, 7.
  • the drive of the discharge roller 5 - as in the Fig. 1 clarified - such that in the process of mortar applicator 1, the discharge roller 5 is rotatable in the same direction R as the first and / or second axle 6, 7.
  • both the discharge roller 5 and the running axles 6, 7 rotate in the same direction in the operating state of the mortar application device 1 and are therefore, so to speak, in the same direction.
  • the Austragswalze 5 and the first and / or second axis 6, 7 are the same direction to the direction of travel V, ie rotate in the operating state in the direction V.
  • the drive of the discharge roller 5 is such that the mortar discharge V M is substantially equal to the speed V v of the mortar applicator 1, so that - in other words - the length of mortar 2 discharged per unit time or Mortar strip 9 corresponds to the length of the traversing distance of the mortar application device 1 traveled in this period.
  • the mortar discharge speed V M can also be slightly greater or smaller than the travel speed V v of the mortar application device 1.
  • the mortar 2 is discharged through the discharge roller 5 in the form of a mortar strip 9 with a defined thickness D and defined width B.
  • the concept of the mortar applicator 1 is such that the layer thickness D of the mortar strip 9 can be adjusted.
  • the distance A of the discharge roller 5 is greater than the layer thickness D of the mortar strip 9, so that the mortar strip 9 can be applied without pressure on the ground 3.
  • the discharge roller 5 is arranged or in the operating state of Ground 3 spaced that the distance A of the discharge roller 5 to the ground 3 generally in the range of one to five times the thickness D of the discharged mortar strip 9, in particular in the range of 1.5 times to four times thickness D, preferably in the range of two to three times Dikke , is.
  • the distance A of the discharge roller 5 to the ground 3 should therefore be at least about 2 mm to about 3 mm, but for example not more than about 4 mm to about 6 mm , This ensures that on the one hand, the mortar strip 9 is placed without pressing or imprints on the ground 3, so that in the context of a "declamatory" order the mortar 2 is not pressed into the cavities of the raised bricks or sinks there, and on the other hand, the mortar strip 9 is not stored from too high a height to prevent tearing of the mortar strip 9.
  • an additional insert for stabilizing the mortar strip 9, such as a fabric tape or a film can be dispensed with.
  • the mortar application device 1 in particular their reservoir 4, a discharge opening 10. It is inventively provided that the mortar 2 is formed by the discharge opening 10 to the mortar strip 9.
  • the discharge opening 10 is formed in a slot shape and in particular has an adjustable gap width, by means of which the aforementioned thickness D of the mortar strip 9 is regulated.
  • the discharge opening 10 is - like the Fig. 1 shows - arranged in the direction of travel in front of the axis of rotation of the discharge roller 5. Furthermore, it is inventively preferred that the discharge opening 10 between the discharge roller 5 and the barrel axles 6, 7 is arranged.
  • This arrangement leads in the operating state of the mortar applicator 1 to the fact that: the discharge roller 5 rotates or guided over the discharged mortar 2 and the mortar strip 9, without touching the discharged and once placed on the ground 3 mortar strip 9 or réellerollzen or roll , so that in the case of Hochloch- or multi-chamber stones pressing the mortar 2 or mortar strip 9 in the holes or cavities is avoided.
  • the discharge opening 10 may be delimited by the discharge roller 5 and a stationary part. These are in particular in the stationary part to an adjusting device 11 for the layer thickness D of the mortar 2. Between the discharge roller 5 and the adjuster 11, a gap-shaped discharge opening 10 is formed, through which the mortar 2 is formed in the operating state to the mortar strip 9.
  • the adjusting device 11 may in particular be an adjustable diaphragm.
  • the adjusting device 11 can be variably and preferably continuously adjusted by means of a special adjusting mechanism in order to vary the thickness D of the mortar strip 9. According to the invention, mortar strip thicknesses D of about 1 mm to about 3 mm are preferred.
  • the adjustment mechanism for the setting device 11 which is preferably operated via an adjusting lever 18, a plurality of predetermined settings of the setting device 11 are possible according to a preferred embodiment of the mortar application device 1 according to the invention:
  • the setting device 11 can be set in such a way, for example, in the resting state of the mortar application device 1 that the discharge opening 10 is completely closed, and in the operating state, the adjusting means 11 may be set so that the discharge opening 10 is opened so far that it defines the thickness D of the mortar strip 9;
  • the discharge opening 10 to be fully open, which is the case in particular when cleaning the mortar applicator 1.
  • the adjusting device 11 can have defined locking points for the adjusting lever 18, so that the width of the gap of the discharge opening 10 can be easily and quickly specified with respect to a defined gap width (eg "fully closed”, “fully open “and” opened in discharge gap ").
  • the grout application device 1 can also have a reducing device 12 for reducing the width B of the mortar strip 9.
  • the width B of the mortar strip 9 can be matched to the width of the ground 3. This can be done for example by various embodiments of the reducing device 12 or by an adjustment of the reducing device 12 in the mortar application device 1.
  • the reducing device 12 is preferably used along the direction of travel on a side wall of the storage container 4.
  • the reducing device 12 is preferably bevelled in the storage container 4 to the discharge roller 5 or to the reservoir 4, ie, the distance of the reducing device 12 decreases to the opposite side wall of the reservoir 4 down in the direction of the discharge roller 5 in the manner of a funnel.
  • the reducing device 12 can be used to insert the reservoir 4 for reducing the discharge opening 10 and, for example, to connect it to the housing of the mortar application device 1 via a releasable fixing element (eg a thumbscrew).
  • the reducer 12 may cover a part of the discharge roller 5 and / or a part of the discharge opening 10, so that the width B of the mortar strip 9 corresponds to the width of the uncovered part of the discharge roller 5 and / or the uncovered part of the discharge opening 10.
  • the discharge roller 5 is preferably designed in the context of the present invention such that on the one hand it ensures both a good entrainment and conveyance of the mortar 2 and on the other hand ensures a good detachment of the mortar 2 when placed on the ground 3.
  • This can be done, for example, that at least the surface of the discharge roller 5 is made of plastic.
  • the mortar discharge in particular the mortar entrainment by the discharge roller 5, and the uniform detachment of the mortar 2 and the mortar strip 9 during application, this may - if required or required by the application - additionally have a structured or profiled or roughened surface.
  • the discharge roller 5 and / or the discharge opening 10 and / or the stripping device 14 are advantageously arranged such that the mortar 2 or the mortar strip 9 separates from the discharge roller 5 at least substantially immediately adjacent to the ground 3.
  • the mortar 2 or the mortar strip 9 is detached essentially tangentially from the discharge roller 5 and / or substantially parallel to the ground 3.
  • the mortar strip 9 can be deposited on the ground 3 at least substantially without tension and / or bending.
  • the arrangement of the discharge roller 5 and / or the discharge opening 10 and / or the stripping device 14 is advantageously such that the laying of the mortar strip 9 on the ground 3 in the area of the lot of the axis of rotation of the discharge roller 5 to the ground 3 or in the direction of travel V behind it.
  • the first and / or second axle 6, 7 may have at least one roller 13 for rolling on the ground 3.
  • the first and / or second axle 6, 7, a plurality of rollers 13 in order to ensure a good power transmission and a safe rolling of the first and / or second axle 6, 7 on the webs of the high hole stones.
  • the roller (s) 13 on the first and / or second axle 6, 7 is axially displaceable or are.
  • the running axles 6, 7 can be variably adapted to the formats of the subsoil, in particular the perforated bricks, so that the roller (s) 13 runs on the webs of the perforated bricks or run, resulting in good role characteristics as well leads to a good power transmission to the discharge roller 5.
  • the material of the roller (s) 13 should be selected so that a good grip or a good "grip" of the roller (s) 13 is ensured with respect to the ground 3.
  • the roller (s) 13 may be made of rubber.
  • the first and / or second axle 6, 7 is formed as a solid or hollow roller or are.
  • the Fig. 1 shows that the first barrel axis 6 and the second barrel axis 7 are arranged in the direction of travel V in front of the discharge roller 5, resulting in that the mortar 2 in the travel direction V behind the first barrel axis 6 and the second barrel axis 7 on the ground 3 can be placed.
  • a full-surface coating of the subsoil 3 or the high-hole stones is guaranteed, since in particular a subsequent impressions of the discharged mortar 2 or mortar strip 9 by the traversing in succession arranged axes of rotation 6, 7 is avoided.
  • the mortar discharge device 1 can also have a stripping device 14 for detaching the mortar 2 from the discharge roller 5.
  • the stripping device 14 may preferably be arranged in the direction of travel V behind the solder of the axis of rotation of the discharge roller 5 to the ground 3 on the discharge roller 5 fitting.
  • the stripping device 14 may comprise a wire or a sheet.
  • the stripping device 14 is profile-like and in particular angular profile-like, in particular in the form of an angle or profile sheet configured, so that an additional stabilization of the mortar application device 1 by the stripping device 14 is possible.
  • the mortar application device 1 according to the invention may additionally comprise a guide means 15 for guiding the mortar application device 1 along the ground 3.
  • a guide means 15 for guiding the mortar application device 1 along the ground 3.
  • the guide means 15 is variably adjustable, so that dimensional tolerances of the stones can be compensated.
  • the guide means 15 may be a guide rail or roller.
  • the present invention relates to a method for applying thin-bed mortar, wherein the mortar 2 discharged from the mortar applicator 1 with a rotatable discharge roller 5 in a method of mortar applicator 1 by means of the discharge roller 5 driven by a first axis 6 becomes.
  • the discharge roller 5 is moved contactlessly with a substantially constant distance A over a building ground 3, such as a row of stones, in which case the first barrel axis 6 and the discharge roller 5 rotate in the same direction.
  • the method according to the invention also preferably involves a series of stones arranged next to one another with respect to the ground 3, wherein the stones are formed, in particular, by hollow stones.
  • the mortar application device is moved without tilting on the ground 3 by an additional axle 7. It is inventively possible that the discharge roller 5 is additionally driven by a second axis 7. With the aid of the method according to the invention, it is possible for the mortar 2 to be applied on the foundation ground 3 without pressure, or quasi laid up. Thus, it is possible according to the inventive method that the mortar 2 is applied so to speak without contact on the ground 3, so that a pushing in or falling into the mortar 2 is avoided in the cavities of the high-hole stones. It is according to the invention even possible that the mortar 2 without an additional insert, such as a fabric strip or a Foil on which raised stones can be placed without sinking into the holes.
  • an additional insert such as a fabric strip or a Foil on which raised stones can be placed without sinking into the holes.
  • the mortar 2 is applied at substantially the same speed V M as the travel speed V v of the mortar application device 1. Furthermore, according to the inventive method, the discharge roller 5 and the barrel axis 6 are advantageously rotated substantially at the same peripheral speed.
  • the mortar 2 is discharged according to a preferred embodiment of the method according to the invention in the form of a mortar strip 9.
  • the mortar 2 is formed by a particular gap-shaped discharge opening 10 to the mortar strip 9.
  • the mortar discharge roller is driven in operation of the mortar application device according to the invention in the direction of travel, is - in comparison to a mortar application with a counter-rotating roller, in which the mortar layer is deposited in the direction of travel behind the mortar applicator - achieved an improved shaping of the mortar layer.
  • the co-rotating discharge roller of the mortar application device according to the invention also allows the mortar layer is deposited from only extremely low height on the stones, so that tearing of the mortar layer is avoided in comparison to the prior art.
  • the arrangement and the co-driving of the discharge roller in the mortar application device according to the invention it is possible, the mortar layer relatively close to walls and pillars - in contrast to an opposing role, which deposits the mortar layer in the direction behind the application device. Due to the two roller bars mortar application device according to the invention is easy and safe to move. The driving forces are transmitted well.
  • the mortar application device allows a homogenization of the mortar application, regardless of filling quantity and surface. In this way, an excellent mortar application pattern with uniform thickness and width is achieved even in the case of Dünnbettmörtel füren. Since the discharge roller does not touch the stones and in the operating state of the mortar application device according to the invention more than a mortar layer width is spaced from the mortar to be acted stone row, a "rolling over” or “rolling over” of the mortar layer to be applied is avoided and thereby just a pressing of the mortar layer in the Prevent holes or chambers of the stones.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Soil Working Implements (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)

Claims (14)

  1. Dispositif (1) pour l'application d'un mortier en couche mince sur un terrain constructible (3) avec un réservoir (4) pour le logement du mortier (2), un rouleau de distribution (5) pour la distribution du mortier (2) et un premier axe porteur (6) supportant le dispositif (1), le dispositif (1) comprenant un deuxième axe porteur (7), de façon à ce que le dispositif (1) puisse être déplacé sans basculement sur le terrain constructible (3) et que le rouleau de distribution (5) puisse être guidé sans contact à une distance (A) globalement constante au-dessus du terrain constructible (3),
    le rouleau de distribution (5) pouvant être entraîné par le premier et/ou le deuxième axe porteur (6, 7), le rouleau de distribution (5) tournant, lors du déplacement du dispositif (1) dans le même sens (R) que le premier et/ou le deuxième axe porteur (6, 7),
    le mortier (2) pouvant être distribué sous la forme d'une bande de mortier (9), la distance (A) étant supérieure à l'épaisseur de couche (D) de la bande de mortier (9), de façon à ce que la bande de mortier (9) puisse être appliquée sans pression sur le terrain constructible (3) et
    le dispositif (1) comprenant une ouverture de distribution (10), le mortier (2) pouvant être formé en la bande de mortier (9) par l'ouverture de distribution (10), l'ouverture de distribution (10) présentant la forme d'une fente et l'ouverture de distribution (10) étant disposée, dans la direction du déplacement (V), avant l'axe de rotation du rouleau de distribution (5).
  2. Dispositif selon la revendication 1, caractérisé en ce que le rouleau de distribution (5) peut être entraîné par un dispositif d'entraînement (8), le dispositif d'entraînement (8) couplant en transmission le premier et/ou le deuxième axe porteur (6, 7) avec le rouleau de distribution (5), plus particulièrement le dispositif d'entraînement (8) comprenant au moins une courroie, plus particulièrement une courroie dentée ou trapézoïdale ou une chaîne.
  3. Dispositif selon l'une des revendications précédentes, caractérisé en ce que la vitesse de distribution du mortier (VM) est globalement égale à la vitesse de déplacement (Vv) du dispositif (1) et/ou l'épaisseur de couche (D) de la bande de mortier (9) peut être réglée.
  4. Dispositif selon l'une des revendications précédentes, caractérisé en ce que l'ouverture de distribution (10) est disposée, dans la direction du déplacement (V), au-dessus de l'axe de rotation du rouleau de distribution (5) et/ou l'ouverture de distribution (10) est disposée entre le rouleau de distribution (5) et les axes porteurs (6, 7).
  5. Dispositif selon la revendication 4, caractérisé en ce que l'ouverture de distribution (10) est limitée par le rouleau de distribution (5) et une partie stationnaire, plus particulièrement la partie stationnaire comprenant un dispositif de réglage (11), plus particulièrement un diaphragme réglable pour l'épaisseur de couche (D) du mortier (2) ou de la bande de mortier (9).
  6. Dispositif selon l'une des revendications précédentes, caractérisé en ce que le dispositif (1) comprend un dispositif de réduction (12) permettant de réduire la largeur (B) de la bande de mortier (9), plus particulièrement le dispositif de réduction (12) pouvant être inséré dans le réservoir (4) pour diminuer l'ouverture de distribution (10).
  7. Dispositif selon l'une des revendications précédentes, caractérisé en ce que le rouleau de distribution (5) et ou moins sa couche superficielle est constituée d'une matière plastique et/ou en ce que le premier et/ou le deuxième axe porteur (6, 7) comprend au moins un galet (13) pour le roulement sur le terrain constructible (3), plus particulièrement le ou les galets (13) étant mobiles axialement sur le premier et/ou le deuxième axe porteur (6, 7).
  8. Dispositif selon l'une des revendications précédentes, caractérisé en ce que le premier et/ou le deuxième axe porteur (6, 7) est/sont conçu(s) comme un/des rouleau(x) plein(s) ou creux.
  9. Dispositif selon l'une des revendications précédentes, caractérisé en ce que le premier axe porteur (6) ou le deuxième axe porteur (7) sont disposés, dans la direction de déplacement (V), avant le rouleau de distribution (5), plus particulièrement de façon à ce que le mortier (2) puisse être posé, dans la direction de déplacement (V), derrière le premier axe porteur (6) ou le deuxième axe porteur (7), sur le terrain constructible (3).
  10. Dispositif selon l'une des revendications précédentes, caractérisé en ce que le dispositif (1) comprend un dispositif de raclage (14) pour détacher le mortier (2) du rouleau de distribution (5), plus particulièrement le dispositif de raclage (14) étant disposé, dans la direction de déplacement (V), derrière l'aplomb de l'axe de rotation du rouleau de distribution (5) par rapport au terrain constructible (3), de façon à s'appuyer contre le rouleau de distribution (5) et/ou plus particulièrement le dispositif de raclage (14) étant un profilé, plus particulièrement un profilé angulaire, plus particulièrement le dispositif de raclage (14) stabilisant le dispositif (1).
  11. Dispositif selon l'une des revendications précédentes, caractérisé en ce que le dispositif (1) comprend au moins un dispositif de guidage (15) pour le guidage du dispositif (1) le long du terrain constructible (3), plus particulièrement le dispositif de guidage (15) étant un rail ou un galet de guidage.
  12. Procédé d'application d'un mortier en couche mince sur un terrain constructible (3), le mortier (2) étant distribué par un dispositif (1) avec un rouleau de distribution rotatif (5) lors du déplacement du dispositif (1) au moyen d'un rouleau de distribution (5) entraîné par un premier axe porteur (6), le dispositif (1) étant déplacé à l'aide d'un deuxième axe porteur (7) sans basculement sur le terrain constructible (3),
    le rouleau de distribution (5) étant déplacé sans contact, avec une distance (A) globalement constante au-dessus d'un terrain constructible (3), comme une rangée de pierres, le premier axe porteur (6) et le rouleau de distribution (5) tournant alors dans le même sens,
    le mortier (2) étant distribué sous la forme d'une bande de mortier (9), la distance (A) étant supérieure à l'épaisseur de couche (D) de la bande de mortier (9), de façon à ce que la bande de mortier (9) soit appliquée sans pression sur le terrain constructible (3) et le mortier (2) étant formé en une bande de mortier (9) à l'aide d'une ouverture de distribution (10) en forme de fente et disposée, dans la direction de déplacement (V), avant l'axe de rotation du rouleau de distribution (5).
  13. Procédé selon la revendication 12, caractérisé en ce que le rouleau de distribution (5) est en outre entraîné par le deuxième axe porteur (7).
  14. Procédé selon la revendication 12 ou 13, caractérisé en ce que le mortier (2) est distribué avec une vitesse (VM) globalement égale à la vitesse de déplacement (Vv) du dispositif (1) et/ou en ce que le rouleau de distribution (5) et les axes porteurs (6) tournent globalement à la même vitesse périphérique.
EP05011469.3A 2004-07-07 2005-05-27 Dispositif de dépose de mortier de collage mince Expired - Lifetime EP1614830B1 (fr)

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DE102004038334A DE102004038334B3 (de) 2004-07-07 2004-07-07 Mörtelauftragsvorrichtung für Dünnbettmörtel

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FR2946990B1 (fr) * 2009-06-18 2015-07-10 Chaux Et Enduits De Saint Astier Dispositif d'application de mortier sur des blocs de maconnerie
GB2480479A (en) * 2010-05-20 2011-11-23 Shelley-Ann Espute Cement applying apparatus
CN107972303B (zh) * 2017-12-30 2023-08-22 贵阳铝镁设计研究院有限公司 一种一体式轮式压实机构
CN109763657A (zh) * 2019-02-27 2019-05-17 中建二局第一建筑工程有限公司 一种砂浆池
CN111764611A (zh) * 2020-08-04 2020-10-13 苏州匠伯环氧工程有限公司 一种地面刮涂机
CN112267695B (zh) * 2020-10-15 2022-04-12 清华大学 一种多管道的全自动砖块抹浆机
CN116815169A (zh) * 2023-06-21 2023-09-29 合肥河钢新材料科技有限公司 一种节省型前处理涂布设备及工艺

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DE202004012919U1 (de) 2005-08-18
DE102004038334B3 (de) 2005-11-17

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