EP1847498A1 - Procédé et dispositif de pose de matériau d'enroulement en zone allongée - Google Patents

Procédé et dispositif de pose de matériau d'enroulement en zone allongée Download PDF

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Publication number
EP1847498A1
EP1847498A1 EP07008005A EP07008005A EP1847498A1 EP 1847498 A1 EP1847498 A1 EP 1847498A1 EP 07008005 A EP07008005 A EP 07008005A EP 07008005 A EP07008005 A EP 07008005A EP 1847498 A1 EP1847498 A1 EP 1847498A1
Authority
EP
European Patent Office
Prior art keywords
winding
laying
unit
sensor unit
spool
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP07008005A
Other languages
German (de)
English (en)
Other versions
EP1847498B1 (fr
Inventor
Helmut Lämmermann
Rudolf Bader
Wolfgang Beck
Bernhard Enzensberger
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Maschinenfabrik Niehoff GmbH and Co KG
Original Assignee
Maschinenfabrik Niehoff GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Maschinenfabrik Niehoff GmbH and Co KG filed Critical Maschinenfabrik Niehoff GmbH and Co KG
Priority to PL07008005T priority Critical patent/PL1847498T3/pl
Publication of EP1847498A1 publication Critical patent/EP1847498A1/fr
Application granted granted Critical
Publication of EP1847498B1 publication Critical patent/EP1847498B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00—Winding, coiling, or depositing filamentary material
    • B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/28—Traversing devices; Package-shaping arrangements
    • B65H54/2848—Arrangements for aligned winding
    • B65H54/2854—Detection or control of aligned winding or reversal
    • B65H54/2869—Control of the rotating speed of the reel or the traversing speed for aligned winding
    • B65H54/2878—Control of the rotating speed of the reel or the traversing speed for aligned winding by detection of incorrect conditions on the wound surface, e.g. material climbing on the next layer, a gap between windings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00—Winding, coiling, or depositing filamentary material
    • B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/28—Traversing devices; Package-shaping arrangements
    • B65H54/2848—Arrangements for aligned winding
    • B65H54/2854—Detection or control of aligned winding or reversal
    • B65H54/2857—Reversal control
    • B65H54/286—Reversal control by detection that the material has reached the flange or the reel end
    • D—TEXTILES; PAPER
    • D07—ROPES; CABLES OTHER THAN ELECTRIC
    • D07B—ROPES OR CABLES IN GENERAL
    • D07B2207/00—Rope or cable making machines
    • D07B2207/40—Machine components
    • D07B2207/4031—Winding device
    • D07B2207/4036—Winding device comprising traversing means

Definitions

  • the present invention relates to a method for laying elongated winding material such as wire, insulated or non-insulated strands, glass fibers and the like, and an apparatus for performing the method.
  • a strand-like material is applied, for example, to a rotating coil and thus wound on the core of the coil.
  • a deflection roller which leads the winding material to the spool, moves substantially parallel to the axial direction of the rotating spool. It is also known to arrange the coil stationary and to let the coil run an additionally axially moving flyer, which places the winding material in layers around the coil.
  • the axially displaceable laying unit on which the deflection roller is arranged to run after the normal pitch direction by a certain amount. This creates a lateral pressure between the winding up winding material and the already lying winding, which moves the winding material up to the last turn of the respective layer in the desired manner.
  • the winding material reaches the reel flange. It rises to the last turn of the fully wound layer and forms, with no further reversal of direction directly on the flange of a so-called “mountain" of the winding.
  • a control device which has a rotational speed sensor for determining the rotational speed of a flyer or a winder, furthermore a control unit for receiving signals of the rotational speed sensor and a laying unit for applying the elongate winding material to the spool.
  • the control unit can control the laying unit in accordance with a determined laying speed setpoint and carry out a laying width adjustment.
  • An automatic laying width adjustment can also be realized.
  • This z. B. takes into account the tolerances of the coil or the change in the coil dimensions, which can be caused by elastic deformation of the flanges during winding.
  • the control unit can perform an automatic switching point correction.
  • the laying width deviation is determined in the range of slow speeds by changing the speed in relation to a reference speed, which is measured in the middle of the coil. at higher speeds, a dancer signal is used, which controls the winder.
  • a disadvantage of these two systems is the indirect detection of the winding quality based on parameters such as the rotational speed, the wire inlet length or the laying speed.
  • a laying width adjustment can be made only if deviations of these parameters occur or the coil flanges are already deformed, so it has already come to a "clearly" uneven winding pattern.
  • a laser distance sensor with its laser beam is mounted so that it forms an aligned line with the wire réellespulenden.
  • This laser distance sensor detects the distance to a wound on a bobbin winding material and outputs the value to a PLC controller. This compares the value with stored data, calculates and evaluates changes and thus sends control signals to a laying unit, which thereby changes their speed, so that a uniform winding is formed on the coil.
  • the laser distance sensor also detects the flange of the bobbin. This large change in distance is evaluated in the controller as a turn signal and leads to an automatic reversion of the direction of movement of the laying unit.
  • a disadvantage of this system is that with the laser distance sensor only the distance of the deflection roller is detected to the winding material. The diameter of the winding is not determined and is ignored. This can indeed a Signal for accelerating or decelerating the displacement unit are derived, however, an exact calculation of the required speed to compensate for the uneven surface speed of the laying device is not possible in the manner described.
  • the reel flange Due to the arrangement of the laser distance sensor aligned with the winding material to be wound up, the reel flange is only recognized when the laying unit with the winding material is at the level of the reel flange. The optimum time for switching the travel direction of the laying unit is then already over. As a result, an elastic deformation of the coil flange and the formation of a leaning on the flange mountain arises.
  • the present invention has as its object to provide a method for laying elongate winding material available, which produces the best possible winding image without mountains and valleys on any coil.
  • the method should be designed as user-friendly as possible and can be used on all winding systems.
  • an apparatus for carrying out this method is to be specified, which enables the power supply and the signal exchange via rotating components.
  • the reel spool rotates during the winding process.
  • a reciprocating laying unit is used, which leads the strand-like material in the respectively desired position to the coil and moves substantially parallel to the axis of the coil.
  • the coil can be arranged both horizontally and vertically.
  • the reel spool stands still during the winding process.
  • the laying device moves with a so-called flyer on a substantially cylindrical surface around the coil and thereby places the winding material on the reel spool.
  • the winding material is guided over a deflection roller to the coil, which is arranged on the laying unit.
  • the method according to the invention preferably uses a sensor device with at least one laser distance sensor which operates according to the triangulation method and is likewise arranged on the laying unit.
  • sensors which detect the propagation time of sound waves, light waves, for example in the visible or infrared range or generally electromagnetic waves, especially in the microwave range, and preferably evaluate according to the triangulation method.
  • the pulse transit time method can also be used to determine the distance value. You can also do this It is also possible to use sensors with a laser or LED light source which preferably use the triangulation method to determine the measured value.
  • the sensor unit measures in the process of the invention while driving the laying unit, the coil and the position of the coil flanges and thus determines coil angle, winding material, as well as mountains and valleys of the winding.
  • no fixed coil geometries are given, so that this method can be used on all known coil shapes, such as cylindrical, conical and bi-conical coils.
  • the feed rate of the winding material is additionally detected by means of a speed measuring device, and based on the determined values, the desired value for the position control of the laying unit and for the drive speed of the reel spool or the flyer are derived.
  • the sensor unit is also used to detect the reel flanges.
  • the position of the flange is preferably determined on each laying stroke on the basis of the measured value changes of the sensor unit, and the values for the subsequent control of the direction reversal are used.
  • the method according to the invention automatically ensures the necessary tracking of the switching points. This permanent correction of the switching points an undesirable mountain or valley formation of the winding material is prevented at the flange.
  • this function is independent of the used laying pattern of the winding.
  • the coil for example, after that in the patent EP 0 334 211 B1 wound wrapping process wound, so provided in the inventive method detection of the coil or winding material is required.
  • the bobbin is deliberately wound obliquely.
  • the winding material angle can be measured in the inventive method using the sensor unit, monitored and readjusted by means of a suitable laying control.
  • the method provides to store the coil diameter at both coil sides just before the flange.
  • the coil or winding material angle and the automatic flange detection it is possible to use this method regardless of the coil structure.
  • the determined angles are included in the control of the automatic installation or in the flange detection. Therefore, for example, in the EP 0 334 211 B1 described oblique winding and the installation on cylindrical, conical and bi-conical coils are controlled.
  • the winding speed can be lowered via a reduction in the rotational speed of the coil or of the flyer and / or the axial speed of the laying unit can be throttled.
  • the winding speed can be increased and / or so-called sliding steps of the laying unit in the direction of the coil axis can be carried out.
  • Fig. 1 shows a schematic cross section through a winding device 1 for carrying out the method according to the invention.
  • the right half of a winding spool 11, consisting of the spool core 12 and the two flanges 13 and 14 is shown in section on the left.
  • the object of the method according to the invention is to wind the spool core 12 as evenly as possible for optimal utilization of the winding volume of the reel spool 11 with elongate winding material 20.
  • the unwanted valleys exemplified are designated 22 and the mountains 21.
  • the laying device 31 is shown.
  • the laying unit 32 is mounted on a spindle axis 39.
  • a rotational movement of the spindle axis 39 in the clockwise or counterclockwise direction causes a movement of the laying unit 32 in a direction indicated by the double arrow 30 directions substantially parallel to the coil axis.
  • the spindle axis 39 is driven by the motor 38.
  • the laying unit 32 has a carrier 33 on which the deflection roller 34 and the sensor unit 37 are arranged.
  • the already laid winding and the coil are measured by the sensor unit 37 during the process.
  • the sensor unit is capable of detecting the reel flanges 13 and 14 as well as the winding diameter of the last laid layer.
  • the optical sensors of the sensor unit 37 operate in a preferred embodiment according to the triangulation method and thus require no reflector.
  • the sensor unit 37 also serves to detect the position of the spool flanges. With each laying stroke, the position of the flange is determined on the basis of the measured value changes of the sensor unit and used for the subsequent reversal of the direction.
  • the method can also work with a sensor unit consisting of only one sensor. In this case, the sensor unit must be designed in such a way that, during operation, it is designed to be movable or pivotable relative to the switching points.
  • Fig. 2 shows the device 1 for carrying out the method according to the invention, in which the data-processing elements of the control device 51 is largely installed in the bobbin.
  • the control device 51 has a microprocessor computing unit 55 and a memory 53 associated therewith.
  • the power supply and the signal exchange between the elements of the control device 51 is particularly difficult in the case of the Verlitzmaschine shown as an example, since the power supply and the signal exchange are possible only via a rotating shaft.
  • the connecting line to the motor 38 of the laying device 31 is shown by way of example in FIG. 2 through the line 52.
  • On the representation of the other elements of the control device 51 which is shown schematically in Fig. 3, is omitted in Fig. 2 for reasons of clarity.
  • FIG. 3 shows a schematic block diagram of the control device 51 for the method according to the invention.
  • the input values of the microprocessor unit 55 are essentially detected by the sensor unit 37 and the speed measuring device 57 for the supply of the winding material.
  • the micro-processor unit 55 is connected to a memory 53 which may be divided into any number of memory areas, including different ones. In this memory 23, a program is stored which controls the micro-processor unit 55. From the input data of the sensor unit 37 and the speed measuring device 57 for the supply of the winding material, the microprocessor computing unit 55 derives the control signals for the motor 38 of the spindle axis 39 and for the winding drive 56, which drives the winding reel 11 in the case of the Verlitzmaschine described by way of example.
  • the control device 51 used in the method according to the invention includes a discrete interface to conventional drive systems.
  • this is a stepper motor solution, which is driven with analog and digital signals.
  • this is done via a position-actual value detection for the positioning module.
  • the control device 51 has a CAN bus interface. Communication in the preferred embodiment is via the RS485 interface. A professional bus control for communication with common control types is provided.

Landscapes

  • Winding Filamentary Materials (AREA)
EP07008005A 2006-04-20 2007-04-19 Procédé et dispositif de pose de matériau d'enroulement en zone allongée Active EP1847498B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL07008005T PL1847498T3 (pl) 2006-04-20 2007-04-19 Sposób i urządzenie do układania długiego materiału nawojowego

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102006018428.9A DE102006018428B8 (de) 2006-04-20 2006-04-20 Verfahren und Vorrichtung zum Verlegen von langgestrecktem Wickelgut

Publications (2)

Publication Number Publication Date
EP1847498A1 true EP1847498A1 (fr) 2007-10-24
EP1847498B1 EP1847498B1 (fr) 2012-11-21

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP07008005A Active EP1847498B1 (fr) 2006-04-20 2007-04-19 Procédé et dispositif de pose de matériau d'enroulement en zone allongée

Country Status (7)

Country Link
US (1) US7370823B2 (fr)
EP (1) EP1847498B1 (fr)
JP (1) JP5207655B2 (fr)
DE (1) DE102006018428B8 (fr)
ES (1) ES2399919T3 (fr)
PL (1) PL1847498T3 (fr)
PT (1) PT1847498E (fr)

Cited By (2)

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EP2669227A3 (fr) * 2012-06-01 2014-12-03 Fritz Binder Bobine de fil enroulée ainsi que dispositif et procédé de fabrication de la bobine de fil
CN105636890A (zh) * 2013-09-27 2016-06-01 康宁光电通信有限责任公司 缠绕一定长度的电缆的卷轴设备和方法

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WO2009065108A1 (fr) * 2007-11-16 2009-05-22 Kristen Omli Appareils, systèmes et procédés de dérouleur de ligne de nage de bassin
US7850146B2 (en) * 2008-06-13 2010-12-14 Production Resource Group, Llc Lineset winch with braking parts
DE102012214051B3 (de) 2012-08-08 2014-02-06 SSM Schärer Schweiter Mettler AG Verfahren zum Adaptieren einer Changierbewegung eines Fadens an eine Flanschspule und Spulvorrichtung
WO2014075072A1 (fr) 2012-11-12 2014-05-15 Gonzalez Juan Alberto Galindo Ensemble fil et câble
US9809416B1 (en) * 2012-12-15 2017-11-07 Southwire Company, Llc Cable reel length calculator
ES2739689T3 (es) 2014-04-03 2020-02-03 Samp Spa Con Unico Socio Método para implementar un correcto enrollamiento de un cable en una bobina
KR20170086020A (ko) 2014-09-23 2017-07-25 샘프 에스.피.에이. 콘 유니코 소시오 스풀 상에서 와이어의 정확한 권취를 실행하는 방법
DE102016004013A1 (de) * 2016-04-02 2017-10-05 Audi Ag Verfahren zum Bewickeln eines Spulenträgers
CN110536852B (zh) * 2017-04-27 2021-11-02 日东纺绩株式会社 纱线卷装
DE102017006083A1 (de) * 2017-06-28 2019-01-03 Audi Ag Verfahren und Wickelmaschine zum automatisierten Herstellen einer Spulenwicklung unter Berücksichtigung des Drahtdurchmessers
CN109775442A (zh) * 2017-11-10 2019-05-21 苏州凌犀物联网技术有限公司 一种自动排线系统中的紧密排线设备
EP3492385A1 (fr) * 2017-11-29 2019-06-05 Airbus Defence and Space SA Système de ravitaillement
JP6990959B2 (ja) * 2017-11-30 2022-01-12 Ｎｉｔｔｏｋｕ株式会社 撚り線装置及び撚り線の製造方法
NO344472B1 (en) * 2018-07-10 2020-01-13 Stimline As A winding apparatus
DE102018117687A1 (de) * 2018-07-21 2020-01-23 Dr. Brandt Gmbh Vorrichtung und Verfahren zum optischen Überwachen der Anordnung wenigstens eines Zugmittels sowie Verwendung
CN109607305B (zh) * 2018-12-19 2023-09-08 上海拓鹰机电设备有限公司 一种机械手精密排线装置
US10858214B2 (en) 2019-04-23 2020-12-08 Christian D'Entremont Sequetial coiling of a rope by segments
DE102020127708A1 (de) * 2020-10-21 2022-04-21 Ebm-Papst Mulfingen Gmbh & Co. Kg Wicklungsoptimierung
CN113734888B (zh) * 2021-09-10 2023-09-29 江苏盈科通信科技有限公司 室内光缆纠偏排线装置及方法
US20230077462A1 (en) * 2021-09-15 2023-03-16 Reel Power Licensing Corp. Programmable reel flange sensor
CN114057021B (zh) * 2021-10-31 2023-06-02 镇江原轼新型材料有限公司 一种金刚线收线排线装置及其工作方法
CN116062558A (zh) * 2023-02-07 2023-05-05 浙江晶盛机电股份有限公司 误纠偏检测方法
EP4494774B1 (fr) * 2023-07-20 2026-04-29 SMS group S.p.A. Système et procédé d'enroulement de produit laminé

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US4022391A (en) * 1974-03-13 1977-05-10 Drahtwarenfabrik Drahtzug Stein Kg Spooling machine system and method to wind multi-layer spools, particularly for wire, tape and the like
EP0043366A1 (fr) * 1980-06-27 1982-01-06 Rosendahl Maschinen Gesellschaft m.b.H. Dispositif pour le bobinage de matériaux filamenteux sur une bobine
US4725010A (en) * 1986-07-18 1988-02-16 Essex Group, Inc. Control apparatus and method
GB2221227A (en) * 1988-06-16 1990-01-31 Ceat Cavi Spa Automatic winder: transverse control
US5209414A (en) * 1991-10-30 1993-05-11 Dana Corporation Apparatus for precisely winding a coil of wire
EP0602504A1 (fr) * 1992-12-14 1994-06-22 BICC CEAT CAVI S.r.l. Système et procédé de commande d'une machine pour l'enroulement de câbles électriques et analogues
DE19645992A1 (de) * 1996-11-07 1998-05-14 Henrich Gmbh Steuervorrichtung zum Verlegen von strangförmigem Gut auf einer Spule
DE19726285A1 (de) * 1997-06-20 1998-12-24 Siemens Ag Verfahren und Einrichtung zum Aufwickeln von strangförmigen Wickelgut auf eine Spule
DE20008405U1 (de) * 2000-05-10 2001-02-22 Manfred Vogel ELEKTROMASCHINENBAU GmbH, 58675 Hemer System zur Verlegung von Materialien wie Fäden, Seile oder Drähte auf einen Spulenkörper

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2669227A3 (fr) * 2012-06-01 2014-12-03 Fritz Binder Bobine de fil enroulée ainsi que dispositif et procédé de fabrication de la bobine de fil
CN105636890A (zh) * 2013-09-27 2016-06-01 康宁光电通信有限责任公司 缠绕一定长度的电缆的卷轴设备和方法
CN105636890B (zh) * 2013-09-27 2019-11-08 康宁光电通信有限责任公司 缠绕一定长度的电缆的卷轴设备和方法

Also Published As

Publication number Publication date
DE102006018428B4 (de) 2015-10-08
DE102006018428A1 (de) 2007-10-25
PL1847498T3 (pl) 2013-04-30
JP5207655B2 (ja) 2013-06-12
JP2007290870A (ja) 2007-11-08
PT1847498E (pt) 2013-02-22
DE102006018428B8 (de) 2015-12-17
US20070284472A1 (en) 2007-12-13
US7370823B2 (en) 2008-05-13
ES2399919T3 (es) 2013-04-04
EP1847498B1 (fr) 2012-11-21

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