EP1851047A1 - Materiau composite pour toit pliant de vehicule et procede de production d'un materiau composite - Google Patents

Materiau composite pour toit pliant de vehicule et procede de production d'un materiau composite

Info

Publication number
EP1851047A1
EP1851047A1 EP06705883A EP06705883A EP1851047A1 EP 1851047 A1 EP1851047 A1 EP 1851047A1 EP 06705883 A EP06705883 A EP 06705883A EP 06705883 A EP06705883 A EP 06705883A EP 1851047 A1 EP1851047 A1 EP 1851047A1
Authority
EP
European Patent Office
Prior art keywords
layer
composite material
leather
middle layer
vehicle roof
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP06705883A
Other languages
German (de)
English (en)
Inventor
Jutta Sommer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wilhelm Karmann GmbH
Original Assignee
Wilhelm Karmann GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wilhelm Karmann GmbH filed Critical Wilhelm Karmann GmbH
Publication of EP1851047A1 publication Critical patent/EP1851047A1/fr
Withdrawn legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60J—WINDOWS, WINDSCREENS, NON-FIXED ROOFS, DOORS, OR SIMILAR DEVICES FOR VEHICLES; REMOVABLE EXTERNAL PROTECTIVE COVERINGS SPECIALLY ADAPTED FOR VEHICLES
    • B60J7/00—Non-fixed roofs; Roofs with movable panels, e.g. rotary sunroofs
    • B60J7/08—Non-fixed roofs; Roofs with movable panels, e.g. rotary sunroofs of non-sliding type, i.e. movable or removable roofs or panels, e.g. let-down tops or roofs capable of being easily detached or of assuming a collapsed or inoperative position
    • B60J7/12—Non-fixed roofs; Roofs with movable panels, e.g. rotary sunroofs of non-sliding type, i.e. movable or removable roofs or panels, e.g. let-down tops or roofs capable of being easily detached or of assuming a collapsed or inoperative position foldable; Tensioning mechanisms therefor, e.g. struts
    • B60J7/1226—Soft tops for convertible vehicles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/40—Layered products comprising a layer of synthetic resin comprising polyurethanes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/04—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the partial melting of at least one layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/024—Woven fabric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/02—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising animal or vegetable substances, e.g. cork, bamboo, starch
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/02—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising animal or vegetable substances, e.g. cork, bamboo, starch
    • B32B9/025—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising animal or vegetable substances, e.g. cork, bamboo, starch comprising leather
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/045—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/04—4 layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2274/00—Thermoplastic elastomer material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/10—Properties of the layers or laminate having particular acoustical properties
    • B32B2307/102—Insulating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/552—Fatigue strength
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/726—Permeability to liquids, absorption
    • B32B2307/7265—Non-permeable
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2309/00—Parameters for the laminating or treatment process; Apparatus details
    • B32B2309/02—Temperature
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2317/00—Animal or vegetable based
    • B32B2317/08—Natural leather
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2419/00—Buildings or parts thereof
    • B32B2419/06—Roofs, roof membranes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2605/00—Vehicles
    • B32B2605/08—Cars
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/06—Embossing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/14—Printing or colouring
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
    • Y10T156/10—Methods of surface bonding and/or assembly therefor

Definitions

  • the invention relates to a composite material for a folding vehicle roof and to a method for producing such a composite material, in which a closed vehicle roof with a vehicle interior facing lower layer is at least partially designed as a woven textile layer.
  • Cabriolet vehicles known from practice are each formed with a vehicle roof, which can be converted from a first state covering a vehicle interior into a second state releasing the vehicle interior.
  • so-called Faltverdecke compared to so-called RHT covers (retractable hard-top) in the stored state on a low storage space requirement.
  • a flexible convertible top cover with the vehicle roof closed is clamped by convertible top elements extending in the vehicle longitudinal direction as well as in the vehicle transverse direction and is in a storage area together with the convertible top element when the vehicle roof is open . stored in folded condition.
  • the flexible top cover is made of leather and gives a convertible vehicle a very exclusive overall impression.
  • the leather becomes disadvantageously brittle and brittle with increasing service life, as a result of which lasting or dense encapsulation of the vehicle interior with the vehicle roof closed is not guaranteed in the long term.
  • folding tops are increasingly with soft top covers or. with synthetic-material roofing materials, such as woven fabric top cloths or PVC materials, in use, whose functionality over foldable leather covers over a longer service life is available.
  • folding tops with woven top fabric or PVC materials give a convertible vehicle compared to a vehicle, which is executed with a leather folding top, a lower-quality aesthetic overall impression, which, however, undesirable because of the design-related higher acquisition costs compared to sedans.
  • the present invention is therefore an object of the invention to provide a composite material for a foldable vehicle roof and a method for producing a composite material, in particular for a convertible vehicle having a long life, a convertible vehicle, especially with the vehicle roof closed an exclusive and gives an overall impression and is easy to produce.
  • this object is achieved with a composite material for a folding vehicle roof of a convertible vehicle according to the features of claim 1 and a method for producing a composite material according to the features of claim 5.
  • the composite material according to the invention for a foldable vehicle roof of a convertible vehicle in which a sub-layer facing a vehicle interior when the vehicle roof is closed is at least partially designed as a woven textile layer, with its closed when closed Vehicle roof facing away from the vehicle interior by a middle layer is connected to an outer leather layer, when used in the field of a convertible folding top compared to conventional leather characterized by a longer life and gives a convertible vehicle that with a folding top with a fabric fabric with woven Upper or made of PVC material, a more exclusive or more individual overall impression.
  • the composite material By means of the method according to the invention for producing a composite material which consists of a textile underlayer, an outer leather layer and at least one middle layer which connects the lower layer and the leather layer, the composite material can be produced in a simple manner, the composite material for joining the lower layer the leather layer is acted upon only with such an energy input that the middle layer undergoes at least partially melting during the bonding process.
  • FIGURE of the drawing shows a composite material according to the invention for a foldable vehicle roof of a convertible vehicle in a highly schematic representation.
  • a region of a composite material 1 for a foldable vehicle roof of a convertible vehicle is shown, in which a closed vehicle roof facing a vehicle interior lower layer is designed as a woven textile layer, as provided in conventional top covers of folding covers on the vehicle interior facing side becomes .
  • the composite material 1 On the side facing away from the vehicle interior when the vehicle roof is closed, the composite material 1 is provided with a leather layer 3 which is 0.8 mm thick and which is fixedly connected to the lower layer or textile layer 2 by a middle layer 4 arranged between the leather layer 3 and the lower layer 2 ,
  • the middle layer 4 is presently designed as a soft thermoplastic and non-reactive plastic film, the melting point in a range of 130 0 C to 170 0 C, preferably at about 150 0 C, located during the bonding process between the lower layer 2 and the leather layer 3 not changed.
  • the plastic film can be designed as a soft polyurethane film, by means of which the desired firm connection between the lower layer 2 and the leather layer 3 can be produced.
  • the leather layer 3 is embodied on its side facing the middle layer 4 with an intermediate layer 5 impregnating the leather layer 3 and increasing adhesion between the leather layer 3 and the middle layer 4.
  • the middle layer also improves the water impermeability of the composite material 1 in comparison to conventional leather folding and also has a significant influence on the flexibility of the composite material 1. Therefore, the flexibility of the composite material 1 by varying the material of the middle layer 4 in a simple manner changeable.
  • the leather layer 3 On its side facing away from the intermediate layer 5 is the leather layer 3, which by means of a dyeing process, during which the leather layer 3 is provided with a pigmentation, executed with a desired color and additionally formed with a surface embossing, so that the foldable vehicle roof with the composite material according to the invention in closed state has a particularly high-quality appearance.
  • a leather layer is first provided with the pigmentation during a dyeing process and dyed in the desired shade. Subsequently, the dyed leather layer is provided in a suitable tool with the desired surface embossing. To reduce residual moisture, the dyed and embossed leather layer is subjected to an annealing process, during which the leather layer 3 shrinks about 7%.
  • leather layer 3 is inserted together with the middle layer 4 and the lower layer 2 in a suitably preheated joining tool.
  • the joining tool the leather layer 3, the middle layer 4 and the lower layer 2 are pressed together and heated so that the middle layer 4 at least partially melting has, after their solidification, the three layers 2, 3 and 4 are firmly connected.
  • the composite material 1 constructed and produced in the described manner is designed in comparison with conventional top materials with a higher flexural strength and a higher basis weight, which, in addition to a novel surface finish or a new appearance, also has a pleasant feel and is characterized by an improved sound insulation is.
  • a foldable vehicle roof of a convertible vehicle embodied with the composite material according to the invention gives a viewer a high degree of exclusivity and also makes possible an individual embodiment of a convertible vehicle, since the composite material according to the invention can be carried out in a simple manner with a coloration desired by the buyer ,
  • the leather layer 3 of several items that are connected to each other via sewing when the naturally limited by their area leather parts individually are not sufficient to fully cover the passenger compartment to be spanned. After sewing, the leather parts sewn together are connected to the underlayer via the middle layer.

Landscapes

  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
  • Laminated Bodies (AREA)

Abstract

L'invention concerne un matériau composite (1) pour un toit pliant de cabriolet, pour lequel une couche inférieure (2) faisant face à l'habitacle du véhicule, lorsque le toit dudit véhicule est fermé, se présente au moins par endroits sous forme de couche textile tissée, qui est reliée sur sa face opposée à l'habitacle du véhicule, lorsque le toit du véhicule est fermé, par une couche médiane (4), à une couche de cuir extérieure (3). Lors de la fabrication du matériau composite (1), ce dernier est sollicité en énergie, pour relier la couche inférieure (2) à la couche de cuir (3), de sorte que la couche médiane (4) subisse une fusion, au moins par endroits.
EP06705883A 2005-02-10 2006-02-02 Materiau composite pour toit pliant de vehicule et procede de production d'un materiau composite Withdrawn EP1851047A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102005006033A DE102005006033A1 (de) 2005-02-10 2005-02-10 Verbundmaterial für ein faltbares Fahrzeugdach und Verfahren zur Herstellung eines Verbundmaterials
PCT/DE2006/000154 WO2006084432A1 (fr) 2005-02-10 2006-02-02 Materiau composite pour toit pliant de vehicule et procede de production d'un materiau composite

Publications (1)

Publication Number Publication Date
EP1851047A1 true EP1851047A1 (fr) 2007-11-07

Family

ID=36298759

Family Applications (1)

Application Number Title Priority Date Filing Date
EP06705883A Withdrawn EP1851047A1 (fr) 2005-02-10 2006-02-02 Materiau composite pour toit pliant de vehicule et procede de production d'un materiau composite

Country Status (4)

Country Link
US (1) US20080185877A1 (fr)
EP (1) EP1851047A1 (fr)
DE (1) DE102005006033A1 (fr)
WO (1) WO2006084432A1 (fr)

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WO2006084432A1 (fr) 2006-08-17
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