Classifications

• • G—PHYSICS
  • G01—MEASURING; TESTING
  • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
  • G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
  • G01N27/02—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance
  • G01N27/22—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating capacitance
  • G01N27/223—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating capacitance for determining moisture content, e.g. humidity
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B32—LAYERED PRODUCTS
  • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
  • B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
  • B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
  • B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
  • B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B32—LAYERED PRODUCTS
  • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
  • B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
  • B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
  • B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
  • B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
  • B32B17/10009—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
  • B32B17/10036—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets comprising two outer glass sheets
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B32—LAYERED PRODUCTS
  • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
  • B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
  • B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
  • B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
  • B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
  • B32B17/10165—Functional features of the laminated safety glass or glazing
  • B32B17/10174—Coatings of a metallic or dielectric material on a constituent layer of glass or polymer
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B32—LAYERED PRODUCTS
  • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
  • B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
  • B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
  • B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
  • B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
  • B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
  • B32B17/10761—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing vinyl acetal
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B32—LAYERED PRODUCTS
  • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
  • B32B2367/00—Polyesters, e.g. PET, i.e. polyethylene terephthalate
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B60—VEHICLES IN GENERAL
  • B60S—SERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
  • B60S1/00—Cleaning of vehicles
  • B60S1/02—Cleaning windscreens, windows or optical devices
  • B60S1/04—Wipers or the like, e.g. scrapers
  • B60S1/06—Wipers or the like, e.g. scrapers characterised by the drive
  • B60S1/08—Wipers or the like, e.g. scrapers characterised by the drive electrically driven
  • B60S1/0818—Wipers or the like, e.g. scrapers characterised by the drive electrically driven including control systems responsive to external conditions, e.g. by detection of moisture, dirt or the like
  • B60S1/0822—Wipers or the like, e.g. scrapers characterised by the drive electrically driven including control systems responsive to external conditions, e.g. by detection of moisture, dirt or the like characterized by the arrangement or type of detection means
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B60—VEHICLES IN GENERAL
  • B60S—SERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
  • B60S1/00—Cleaning of vehicles
  • B60S1/02—Cleaning windscreens, windows or optical devices
  • B60S1/04—Wipers or the like, e.g. scrapers
  • B60S1/06—Wipers or the like, e.g. scrapers characterised by the drive
  • B60S1/08—Wipers or the like, e.g. scrapers characterised by the drive electrically driven
  • B60S1/0818—Wipers or the like, e.g. scrapers characterised by the drive electrically driven including control systems responsive to external conditions, e.g. by detection of moisture, dirt or the like
  • B60S1/0822—Wipers or the like, e.g. scrapers characterised by the drive electrically driven including control systems responsive to external conditions, e.g. by detection of moisture, dirt or the like characterized by the arrangement or type of detection means
  • B60S1/0825—Capacitive rain sensor
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B60—VEHICLES IN GENERAL
  • B60S—SERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
  • B60S1/00—Cleaning of vehicles
  • B60S1/02—Cleaning windscreens, windows or optical devices
  • B60S1/04—Wipers or the like, e.g. scrapers
  • B60S1/06—Wipers or the like, e.g. scrapers characterised by the drive
  • B60S1/08—Wipers or the like, e.g. scrapers characterised by the drive electrically driven
  • B60S1/0818—Wipers or the like, e.g. scrapers characterised by the drive electrically driven including control systems responsive to external conditions, e.g. by detection of moisture, dirt or the like
  • B60S1/0822—Wipers or the like, e.g. scrapers characterised by the drive electrically driven including control systems responsive to external conditions, e.g. by detection of moisture, dirt or the like characterized by the arrangement or type of detection means
  • B60S1/0874—Wipers or the like, e.g. scrapers characterised by the drive electrically driven including control systems responsive to external conditions, e.g. by detection of moisture, dirt or the like characterized by the arrangement or type of detection means characterized by the position of the sensor on the windshield
  • B60S1/0877—Wipers or the like, e.g. scrapers characterised by the drive electrically driven including control systems responsive to external conditions, e.g. by detection of moisture, dirt or the like characterized by the arrangement or type of detection means characterized by the position of the sensor on the windshield at least part of the sensor being positioned between layers of the windshield

Definitions

• the present invention relates to glazings comprising a rain sensor, and in particular those used on motor vehicles.
• sensors to detect the presence of water on a glazing unit, for example to control an operation such as the starting of wipers for motor vehicles is usual.
• the marketed sensors are of the type using the alteration of a light signal on the path of which are the drops of water to be detected.
• the sensor comprises a transmitter and a receiver of the light signal constituted for example by a reflected ray.
• the sensors operating on these optical signals when used in particular on automotive windows, have the disadvantage of leading to the presence on the glazing of non-transparent elements. Even miniaturized, the sensor covers about ten square centimeters. To minimize annoyance to the windshields, the sensor is usually hidden behind the interior rearview mirror. Even in this arrangement, the presence of the sensor on the windshield remains unsightly, at least seen from the outside.
• Another type of sensor has been proposed previously, which implements a device in which the signal is generated by a variation of capacity.
• An electrode assembly is disposed on the glazing.
• This variation constitutes the signal generated by the sensor.
• capacitive sensors have various constructions. Initially the sensor electrodes were directly on the face of the glazing exposed to rain. This arrangement if it is very sensitive, is not in practice usable electrodes being subjected to the abrasive action of the wiper sweeping. The sensor in effect is necessarily disposed in the swept area so that the signal is changed as soon as the inflow of water on the turn ceases or evolves.
• the electrodes constituting the capacitive sensor are located on the face of the glazing not exposed to rain.
• the sensors usually have insufficient sensitivity. They have the further disadvantage of generating erroneous signals when the glazing is the object of fogging on the face carrying the sensor.
• the electrodes between the glass sheets in the laminated glazings using, to form these electrodes, a conductive layer coating this glazing and intended in particular to reduce the transmission of infrared radiation.
• the layers having this property are conductive layers that they are formed of conductive oxides such as ITO ("indium-tin oxide”) or, more frequently, a set of layers including that reflecting infrared is a thin metal layer, most often silver.
• the advantage of the layers in question is that they retain a very large transmission of the visible light spectrum.
• laminated glazing comprising these layers offer as the regulation requires for automotive windshields, a light transmission that is not less than 75%.
• the formation of the electrodes of the sensors formed in these conductive layers is obtained essentially by separating the conductive pads from the rest of the layer coating the glazing for example by localized ablation of the layer in a pattern corresponding to the shape of the electrodes.
• Capacitive sensors of the latter type like those of the previous types, have not experienced any industrial operation to date.
• the inventors propose to offer capacitive rain sensors that are compatible with all laminated glazing, without the fact that these windows have a layer limiting the transmission of infrared rays.
• the glazings consist of a set of sheets including at least one rigid sheet.
• the rigid sheet is preferably of a mineral glass. It may also consist of a so-called "organic” glass, such as the polycarbonate sheets frequently used to form vehicle glazings. In the following, for the sake of simplification, the description is made with reference to the glass sheets. The invention however applies to glazings comprising these organic glasses.
• the senor is introduced into a laminated glazing between two rigid sheets joined by means of an interlayer sheet of synthetic material such as polyvinyl butyral (PVB) an ethylene vinyl acetate resin (EVA) or any traditional interlayer for this type of assembly.
• PVB polyvinyl butyral
• EVA ethylene vinyl acetate resin
• the sensor according to the invention can also be used in glazing called "bilayer" which comprise a sheet of glass associated with a sheet of a plastic material, in particular polyurethane, a material which simultaneously offers the plasticity ensuring the resistance against the eviction of the passengers in the event of an accident, and a surface quality sufficient to withstand the scratches.
• the electrodes of the capacitive sensor according to the invention are not on the face of the glazing exposed to rain, and are not in contact with the atmosphere located on the other side of the glazing. They are at least isolated from this atmosphere by a non-conductive protective film of electricity.
• the electrodes of the sensor according to the invention consist of a thin material, essentially transparent, so that the light transmission in the visible range in the area covered by these electrodes is not less than 60% and preferably not less than 65%.
• the conductive surface may be essentially formed by the surface of the electrodes and possibly conductive elements connecting these electrodes to the capacity variation analysis device.
• the sensor may also include grounded electrodes.
• the electrodes are of such size and configuration that they develop sufficient capabilities to have adequate sensitivity to the changes associated with the presence of water drops.
• the conductors respond only to the need to connect the electrodes to the analyzer or to the ground. They are as insensitive as possible to the measured variations. They therefore have a relatively small surface area compared to those of the electrodes.
• the conductive surface may also extend beyond the elements forming the actual sensor. This is particularly the case when the electrodes are formed by ablation of conductive material from a uniformly coated surface as will be detailed later. The presence of these conductive elements adjoining the sensor itself does not participate strictly speaking in the measurement.
• These conductive elements which may also be grounded, are preferably limited in area to not unnecessarily increase the areas of the glazing having conductive elements, which even essentially transparent remain discernable on the glazing.
• the surface of the glazing on which the conductive material extends is therefore essentially that of the elements of the sensor, and in particular of these electrodes.
• the surface of the electrodes represents at least 10% and preferably at least 50% of the conductive surface of the glazing. It goes without saying that these percentages are a function of the extent of the surfaces around the sensor mentioned above. These surfaces can be modulated at will without departing from the scope of the invention. For the reasons indicated, however, their extension has no practical utility, so they are normally limited, their extent depending mainly on the convenience of manufacture of the sensor.
• the choice of essentially transparent electrodes responds to the need for a sensor that does not detract from the general appearance of the glazing unlike sensors currently in commerce. Moreover, the proper dimensions of the electrodes of the sensors according to the invention, only a small part of the surface of the glazing, such as a windshield, supports the sensor. In practice for a windshield the area concerned to ensure a good sensitivity is of the order of 0.01 to 0.005m 2 . In practice, the area covered by the electrodes is advantageously between 0.0004 and 0.04m 2 . This sufficiently limited surface, and the character transparent make the presence of the sensor is relatively discreet and does not disturb the visual field, especially since the location of this sensor can advantageously be located, as for the optical sensors behind the rearview mirror. The only obligation as for all sensors is that it is located in a zone swept by the windshield wipers.
• the techniques used for the formation of an infrared filter are obviously applicable.
• the formation is advantageously done by a pyrolysis technique.
• the formation is obtained by vacuum techniques, such as magnetron sputtering.
• glazing having a conductive layer obtaining a good uniformity over the entire surface leads to deposit on flat glass sheets, so before the forming operations. These forming operations, essentially bending and quenching involve relatively vigorous heat treatments that are likely to alter these layers, especially the metal layers.
• the implementation can be done either before or after forming. In both cases the operation has less risk of leading to defective products.
• the limited size of the conductive surface considerably reduces the inhomogeneities of the thermal conditions that may affect the surface of the glazing. It is therefore easy to avoid defects related to insufficiently precise control of these conditions on the entire surface.
• the dimensions of the sensor are small enough that the surface concerned appears almost flat. It follows that if certain application techniques, including vacuum deposition, can not be used to coat a previously domed whole glazing, it is not the same for the constitution of the layer used to form a sensor.
• the materials constituting the electrodes all meet the conditions of conductivity and transparency at the thicknesses used. Conductivity is a significant factor.
• the measurements in the preferred techniques are carried out using relatively high frequencies (several tens of kilohertz). At these frequencies, the materials must be sufficiently conductive for the electric charges and the fields they generate to be sufficiently intense.
• the metal layers, silver, aluminum, copper, gold, platinum in particular are usable.
• conductive oxides also constitute a group of materials that can be conveniently used. It is also possible to use conductive lacquers or inks or conductive polymers such as polyethylene dioxythiophene (marketed under the name "Pedot”) or polyanilines (sold in particular by the company Panipol Oy).
• the application of layers on only part of a glazing is done by traditional means. These are techniques such as the pyrolysis of powders or gases, particularly for the formation of conductive oxide layers. It is also the so-called “vacuum” deposition techniques such as sputtering techniques using magnetrons, particularly for deposits of sets of layers including a metal layer. It is also the application of conductive compositions by means of stencils or by screen printing. The printing of the pattern constituting the electrodes can also be obtained by projection of the "ink jet” type.
• the first mode correspond in particular masking, stencil screen printing or inkjet printing, decals or transfer printing ...
• the second mode usually correspond vacuum spraying techniques or pyrolytic deposits (CVD, LPCVD) .
• the third mode corresponds for example the transformation of polymers.
• Localized removal of previously applied layers may be preferable to masking techniques.
• a uniform application of the surface of the sensor possibly along a contour corresponding to the periphery of this sensor, and then to the delimitation of the electrodes with respect to each other, as well as to the drawing of the conductors, is carried out.
• by localized ablation of previously deposited layers according to the appropriate drawing is carried out.
• the most common mode for this type of very precise ablation is the use of a laser beam, but a mechanical or chemical ablation is also possible.
• the characteristics of the ablation are chosen so that locally the conductive layer is completely removed, thereby delimiting electrically isolated areas from each other, without going so far as to attack the glass substrate.
• the senor may consist of layers disposed on one of the glass sheets of the laminated glazing, it may be even more convenient to arrange the electrodes on a "support" sheet inserted between the glass sheets.
• the introduced leaves can be of varied nature. This is for example polypropylene, high or low density polyethylene, but especially polyethylene glycol terephthalate (PET).
• PET polyethylene glycol terephthalate
• Preferred films are polyethylene glycol terephthalate (PET). These films have a high mechanical strength, which allows them to be used at extremely low thicknesses of the order of a few tens of microns. These low thicknesses favor a very important visible light transmission. In other words, the presence of this additional film does not cause a significant reduction in the light transmission of the glazing in which this infrared reflecting film is introduced on this support.
• PET polyethylene glycol terephthalate
• the film inserted into the laminated glazing unit can be self-conducting without it being necessary to apply to it an additional conductive layer.
• Products of this type are, for example, products marketed under the name Premix Polyolefin Prelec TP 9815.
• the arrangement consisting of the formation of the sensor electrodes on a support which is then introduced between the two sheets of glass does not raise the problems previously encountered with the introduction of a sheet covering the entire glazing.
• the sensor and the support of it are advantageously small dimensions relative to the glazing supporting this sensor. Even on glazing with strong bending, and especially with high complex bending, the introduction of this sensor and the film that supports it is not likely to lead to the formation for example of folds, even if the support introduced is relatively unstretchable.
• the convenience of forming sensor electrodes on an insert is certain.
• the quality of the support is not dependent on the particular thermal conditions of operations previously performed on the glass sheets of the glazing. The only constraint is to be able to withstand the conditions that are those of the formation of laminated. But at this stage the particular thermal conditions imposed are much less restrictive. As an indication, if the forming of the glass imposes temperatures of the order of 600 to 650 ° C., the assembly of a laminated glazing unit by means of an interlayer is done in an oven at temperatures that do not normally exceed 150 ° C. 0 C.
• the conductive circuit constituting the sensor is thus arranged on a support introduced into the laminate.
• the conductive part is formed on this support under conditions similar to those for constituting the sensor directly on the glass sheets, with the advantage that the deposit preferably extends over almost the entire support sheet. It is not necessary that the conductive portion is substantially set back from the edges of the support, it can be perfectly coextensive.
• a support sheet may comprise a multiplicity of elements each constituting a sensor, in order to make the best use of the dimensions of the installation for depositing the conductive layers.
• the sensors are individualized by a suitable cut. This approach minimizes the cost of producing these elements.
• the introduction into the glazing is advantageously carried out during the lamination operation.
• the element forming the sensor is inserted for example between a glass sheet and the intermediate interlayer sheet, typically PVB. If necessary, if the element forming the sensor is supported by a material which does not adhere to the glass, it can be placed between two interlayer sheets. It is also possible to have an adhesive on the face of the element in contact with the glass sheet. In known manner this adhesive may consist of a PVB powder applied between the glass and the sheet supporting the conductive layers.
• the conducting elements constituting the electrodes of the sensor must offer a certain capacity so that the modification of the dielectric constant related to the presence of water on the glazing introduces a significant variation of this capacity. For this reason the electrodes must offer a certain surface given that the thicknesses of the conductive layers are necessarily very small. If the distance between the electrodes is low to favor the intensity of the electric fields, it is necessary however on the one hand that the distance is sufficient to prevent a risk of short circuit due to a possible insufficiently precise configuration. It is especially necessary that the surface between the electrodes is sufficient so that the presence of water drops on the glazing is detected at the onset of these drops regardless of the fact that the distribution of these drops is necessarily random. In this sense the increase of the surface "sensitive" to the presence of drops of water increases the probability of finding drops as soon as they appear.
• the analysis mode of this signal may lead to choosing a different number of electrodes.
• the technique of charge transfer According to this technique the time required to transfer a given amount of electric charge to the electrodes is measured. This time is a function of the capacity and therefore the state of the dielectrics, including the presence of water, in the sensor field. A reference is used to compare the measured time to determine the variations related to the presence or absence of water on the glazing unit to which the sensor is associated.
• Another technique for analyzing the signal variation proposed previously requires the comparison of two capacitors.
• the so-called “differential” technique is based on the principle that within the limits of the size of the field on which the drops are capable of modifying the capacitance, two neighboring capacitors are never precisely modified in the same way, the random distribution not leading to variations of exactly the same magnitude.
• the analysis then consists of a capacity state corresponding to the absence of water, to detect the imbalances introduced by the presence of drops.
• the two capacitors can be formed from three electrodes aligned side by side, the central electrode forming the counter electrode of the other two. This arrangement is illustrated in some of the examples below.
• the electrodes are very thin to take into account the possibility of arranging them between the two sheets of glass. An excessive thickness would make the degassing that accompanies the assembly of the laminate difficult and, at the limit, would not make it possible to satisfactorily guarantee the tightness of the laminated glazing in the zone occupied by the sensor. It is necessary to locate the sensor in the immediate vicinity of the edge of the glazing.
• the signal analyzing device is advantageously located as close as possible to the electrodes to minimize the background noise generated along the conductors. It is indeed impossible to completely get rid of the capacities corresponding to these drivers themselves. It is nevertheless necessary to minimize this background noise by limiting the distance separating the actual sensor from the signal analysis means, by placing this sensor near the edge of the glazing.
• the sensor must also be very thin because it is better to have quasi-transparent electrodes, and if their thickness increases too much they necessarily lose this quality.
• the thickness of the layer is, of course, a function of the nature of the materials that constitute it.
• the thicknesses are advantageously between 25 and 200 ° and preferably between 50 and 150 °.
• the electrodes advantageously consist of a silver layer 60 to 140 thick, arranged between layers of oxide protecting the silver and to achieve a good neutrality of color in reflection in particular.
• the thickness is substantially greater, of the order of 50 to 1000 nm and most frequently of 100 to 500 nm.
• the thicknesses can be even more important. They are for example between 1 and 50 ⁇ , and preferably between 5 and 20 ⁇ . The invention is described in detail hereinafter with reference to the figures in which:
• FIG. 1 is a schematic perspective representation of the principle of implementation of a rain sensor on a car windshield
• FIG. 1 is a section along A-A of Figure 1;
• FIG. 3 is an enlarged view of part of FIG. 2;
• FIGS. 7a and 7b show schematically an embodiment of the connection of the sensor
• FIG. 8 diagrammatically represents a drawing of the electrodes of a sensor according to the invention.
• FIG. 9 is another electrode design of a sensor according to the invention.
• FIG. 10 is still an embodiment of a sensor according to the invention.
• FIG 1 shows the typical arrangement of a rain sensor on an automobile windshield (1).
• the windshield has compound bends, in width (X direction) and height (Y direction), a common form in current models.
• the rain sensor (4) is necessarily located in a zone (2, 3) swept by the wipers. In the figure these areas are shown schematically by broken lines. This arrangement is controlled by the fact that the sensor (4) is intended to trigger the movement of the wipers in the presence of water on the scanned areas. Outside these areas, water may remain after rain has ceased. As a result, if the sensor were disposed out of the swept areas, the movement of the wipers could be unnecessarily maintained.
• the fact that the electrodes are very largely transparent to visible radiation offers a greater latitude in the choice of this location, even if the surface occupied by the sensor is substantially larger than the masked surface. by traditional optical sensors.
• Capacitive sensors work with a set of analysis of the signals they generate. Most usually the assembly in question consists of a relatively small electronic circuit. It can even be reduced to a "chip" of a few square millimeters or less. This set is ordinarily non-transparent. For this reason it is advantageous to locate it outside the transparent part of the glazing. For the reasons indicated, however, the analysis assembly is as close as possible to the electrodes of the sensor. It is located for example behind the enamelled strips which very often are arranged at the edge of glazing. Given their size, usually extremely small, they can even fit between the sheets of glass on the interlayer of laminated glass.
• the conductors connecting the electrodes to this analysis circuit are inevitably the seat of parasitic signals, except to protect them by a "shielding".
• This protection is generally not desirable insofar as it is established by means of sheaths that are not transparent.
• they are preferably unsheathed. They develop themselves a certain capacity which is superimposed on that of the electrodes of the sensor.
• it is desirable to shorten these conductors as much as possible. For this reason the sensor is normally near an edge of the glazing.
• the senor is, as is common, in the central high position, ie behind the rearview mirror. Given the essentially transparent nature another positioning is nevertheless possible.
• the main feature of implementation of these sensors is the existence of a layer (5) which extends substantially over the entire surface of the glazing, with the exception of some parts which, during manufacture, have subject to reserves or localized ablation.
• the design of the electrodes (6, 7) is carried out by delimiting in the layer the corresponding zones to isolate them from the remainder (8) of the surface of this layer. If necessary the rest of the layer participates in the constitution of the electrical circuit of the sensor, in particular by forming a mass that can be in contact with the rest of the vehicle.
• the electrodes are shown without respecting the effective scale for the convenience of understanding. In particular the dimensions of the electrodes and the distances between them are voluntarily forced. In practice the distances between the electrodes are relatively small, usually less than one millimeter, to maximize the electric field. As indicated above, however, it is a matter of establishing a compromise between a sufficiently intense field and a surface sufficient to cover a field variation that is well representative of the detected phenomenon.
• Figure 3 shows a detail of Figure 2 corresponding to the location of the electrodes.
• the curvature of the glazing is as previously very accentuated with respect to the shapes actually encountered to better underline the type of difficulties that can arise from the establishment of a layer covering the entire surface of the sheet.
• the scheme of FIG. 4 illustrates an embodiment of the invention in which the electrodes (12, 13) are formed independently of a surface coating layer.
• the electrodes are for example formed by depositing a conductive layer limited to the extent of these electrodes. This operation can be carried out on the previously formed sheet to avoid any risk of alteration.
• the fact that the sheet is not flat at this stage of the process does not cause any particular difficulty of application insofar as the surface concerned is of limited dimensions so that the variations of the deposition conditions on this reduced surface are practically not sensitive.
• FIGS 5a, 5b and 6 show particularly advantageous embodiments.
• the electrodes are formed on a non-conductive transparent film (15) of a material compatible with the components with which it is in contact, essentially the glass sheet (10), and the assembly interlayer. (11).
• a material well known for this type of application is polyethylene terephthalate (PET) which has the advantage of being extremely resistant even under very small thicknesses. This material still has the particularity of not being easy to stretch. For this reason it is generally not used in glazing with spherical curvatures, when the goal is to constitute an infrared filter. In the present case the surface of the electrodes remaining of limited dimensions, the curvatures are practically irrelevant on the insertion of this support film (15).
• PET polyethylene terephthalate
• this electrode support element offers several advantages. It avoids having to proceed to the formation of a conductive layer on a large surface which, apart from the presence of the sensor, would not include such a layer, an operation which presents difficulties because of the dimensions of the glass sheets handled, an operation all the more uncomfortable if done on previously curved leaves.
• the insertion of the support (15) occurs at the stage of assembly of the laminate, while the Subsequent treatments no longer involve exposure to very high temperatures.
• the assembly under conventional conditions is carried out in an oven at a temperature of the order of 150 ° C.
• PET film does not adhere to glass on its own.
• a PVB powder or any other known suitable adhesive may be disposed on the face in contact with the glass in the shapes shown in FIGS. 5a and 6.
• the small dimensions of this support (15) and the fact that it can being completely surrounded by areas on which the interlayer is firmly bonded to the two sheets of glass, makes the presence of these adhesives not always necessary.
• the use of the adhesive can be limited to the exit area of the laminated conductors on the edge of the glazing, to ensure if necessary a perfect seal of the assembly.
• the deposition of the conductive layers is advantageously carried out on a support film (15) of dimensions much greater than those of the sensor alone to make the best use of the deposition facilities.
• a multiplicity of sensors can be deposited simultaneously. The sensors are then individualized by cutting the film thus coated.
• the presence of the support film (15) is advantageously used to constitute at the same time the conductors associated with the electrodes.
• the carrier extends beyond the perimeter of the electrodes themselves to include a tab (18) on which these conductors.
• the conductors advantageously consist of the same layer or set of layers forming the electrodes.
• the tongue (18) advantageously extends beyond the edge of the glass sheets (9, 11) to facilitate connection to the signal analysis means.
• Figures 7a and 7b illustrate a method of connecting the electrodes.
• the support film (15) taken between the glass sheet (10) and the interlayer sheet (11) exceeds the edge of the glazing of a portion (18) possibly forming a tab less wide than the portion supporting the electrodes.
• This portion (18) is advantageously folded as 7b on the face of the glazing, and bonded to this face by a local encapsulation (17) by means for example of a thermoplastic material formed directly on the edge of the glazing.
• the connections with the conductors connected to the analysis device are for example provided by means of ribbon conductors (16) applied to the ends of the portion (18). Fixing the conductors by means of encapsulation (17), possibly avoids the need to conduct a weld.
• FIGS. 8 and 9 illustrate, in a nonlimiting manner, electrode designs that can be used according to the invention.
• the electrodes are presented on a support (15) of the type described above.
• the sensor of FIG. 8 comprises three electrodes (19, 20, 21). It is advantageously used in a "differential" type measurement. According to this differential mode, two capacities are used, one serving as a measure and the other as a reference. The imbalance between the two capacities constitutes the signal which is the object of the analysis.
• the central electrode is common to the two capacitors constituted respectively by the electrodes (19, 20) on the one hand and (20, 21) on the other hand.
• the identity of electrodes (19) and (21) and spacings between the electrodes leads to identical capabilities. This provision is not necessary for implementation.
• the capacitances constituted it is the ratio of the signal coming from these capacities which is followed. Any modification in the conditions of the electric fields also modifies the ratio of these signals. It is this modification which constitutes the measure of the appearance of drops of water.
• the "differential" form shown in FIG. 8 can be made with more than three electrodes. It is possible in particular to form a set of four electrodes associated two by two.
• the differential mode is only one way of analyzing the variations of the capacitive sensors.
• Figure 9 illustrates a type of sensor having only two electrodes (25,26). This type of sensor is for example implemented by means of a charge transfer measurement. In this mode, the instantaneous evolution of the charge transfer time is measured permanently. This analysis consequently makes it possible to eliminate factors, such as temperature, introducing variations of capacity that are foreign to the desired measurement.
• the electrodes are arranged side by side, and not interlaced, to avoid as much interference as possible from the fields which disturb the signals by background noise. To maintain a sufficient surface area corresponding to the space between the electrodes, the latter must necessarily extend over a sufficient length. In practice a few centimeters are enough to have a suitable signal. To limit the grip of the sensor on the glazing is made to keep dimensions as small as the sensitivity of the sensor allows.
• the conductive material is limited to the electrodes and to the power supplies thereof, the whole placed for example on a support whose limits correspond to the outer contour.
• the arrangement of Figure 10 differs in that the conductive material shown in gray covers the entire support.
• the non-conducting parts, in white, are obtained for example by abrasion of the conductive layer according to the design of the electrodes (27,28) and that of the supply conductors (29,30).

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• 2005
  • 2005-07-13 BE BE2005/0355A patent/BE1016680A3/fr not_active IP Right Cessation
• 2006
  • 2006-07-11 WO PCT/EP2006/064090 patent/WO2007006781A1/fr not_active Ceased
  • 2006-07-11 US US11/995,120 patent/US20090039901A1/en not_active Abandoned
  • 2006-07-11 JP JP2008520866A patent/JP2009505038A/ja active Pending
  • 2006-07-11 EP EP06777691A patent/EP1904348A1/de not_active Withdrawn

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