EP1927703A2 - Matériau d'isolation pouvant être versé ou insufflé, méthode de production et utilisation - Google Patents

Matériau d'isolation pouvant être versé ou insufflé, méthode de production et utilisation Download PDF

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Publication number
EP1927703A2
EP1927703A2 EP07401003A EP07401003A EP1927703A2 EP 1927703 A2 EP1927703 A2 EP 1927703A2 EP 07401003 A EP07401003 A EP 07401003A EP 07401003 A EP07401003 A EP 07401003A EP 1927703 A2 EP1927703 A2 EP 1927703A2
Authority
EP
European Patent Office
Prior art keywords
polystyrene
particle foam
polystyrene particle
eps
milling
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP07401003A
Other languages
German (de)
English (en)
Other versions
EP1927703A3 (fr
EP1927703B1 (fr
Inventor
Stefan Haupt
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Individual
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Individual
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Publication date
Application filed by Individual filed Critical Individual
Priority to PL07401003T priority Critical patent/PL1927703T3/pl
Publication of EP1927703A2 publication Critical patent/EP1927703A2/fr
Publication of EP1927703A3 publication Critical patent/EP1927703A3/fr
Application granted granted Critical
Publication of EP1927703B1 publication Critical patent/EP1927703B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/7604Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only fillings for cavity walls

Definitions

  • the invention relates to a pourable and einblasbaren insulation, in particular for core insulation of bivalve masonry. Furthermore, the invention relates to a method for producing an insulating material and a use of the insulating material, in particular for the so-called. Kerndämmung of bivalve masonry.
  • the pourable and einblasstorye insulating material should be completely moisture resistant and preferably hydrophobic.
  • the hollow layer usually only has a thickness of 5 to 8 cm, rarely up to 10 cm, so that the lowest possible heat conduction of the insulating material is required.
  • insulation boards made of expanded polystyrene are known.
  • polystyrene is first pre-expanded into small beads, a polystyrene particle foam granules, and then end-expanded in the desired plate shape.
  • expanded polystyrene insulation boards also known under the trade name Styrofoam, have a relatively low heat conductivity of 035, but are not suitable as plate goods for subsequent introduction into cavities, in particular as a core insulation.
  • EPS beads that is, polystyrene particle foam granules not yet expanded into insulation boards, as bulk insulating material.
  • EPS beads that is, polystyrene particle foam granules not yet expanded into insulation boards, as bulk insulating material.
  • loose EPS beads as fill only achieved a relatively poor thermal conductivity class from 045 to 070.
  • a bed of EPS beads is critical in their settlement behavior. A loose bulk of EPS beads can slip considerably through shocks. It is therefore difficult, especially in vertically oriented cavities, as in the core insulation, to ensure complete filling of the cavity.
  • the object of the invention is therefore to provide a pourable and einblasbaren insulation based on expanded polystyrene and a manufacturing method and use thereof. This development should be suitable for core insulation and achieve a permanently good thermal insulation.
  • EPS beads are understood to mean end-expanded polystyrene beads, that is to say polystyrene particle foam granules. Simply expanded (pre-expanded) polystyrene beads are traded as a raw material for the production of EPS sheets. These globules are in forms introduced and brought by the Endxpand Schl.
  • EPS beads as a pourable and einblasbarer insulation preferably two-expanded polystyrene beads are used as the EPS bead component of the mixture.
  • the EPS milling consists of milling chips or milling dust, which is produced by cutting and milling machines when processing EPS sheets.
  • EPS milling or polystyrene particle foam milling dust has a flat, chip-like shape with a grain size of up to 4 mm.
  • polystyrene particle foam milling dust which has hitherto been regarded, for example, as an aggregate for the production of aerated concrete blocks, etc., as a waste product, can also be used directly as a pourable and / or inflatable insulating material.
  • the particle sizes of the spherical EPS bead fraction and the chip-shaped EPS milling fraction become coordinated so that a thermal conductivity of 0.033 W / (m ⁇ K) can be achieved, as measurements have shown on a test setup.
  • the polystyrene particle foam granules and / or the polystyrene particle foam milling dust have a specific weight of 13 kg / m 3 to 26 kg / m 3 , the mass of material present in the insulating material in combination with the expanded bubbles in the material becomes so agreed that at the lowest possible Material use sufficient strength is present.
  • the specific gravity of the EPS beads and / or the EPS milling is preferably 21 to 23 kg / m 3 .
  • the mixture contains a volume fraction of 40% to 70% polystyrene particle foam granules, a good insulation is achieved with very low settlement behavior.
  • the mixture contains a volume fraction of about 60% polystyrene particle foam granules.
  • the EPS milling contains a volume fraction of about 60 to 70% of the EPS milling material with graphite dust.
  • EPS material with graphite dust is offered, for example, under the brand name Neopor of BASF AG.
  • the insulating material is produced as follows: foaming polystyrene to form a polystyrene particle foam granulate to a density of 21 kg / m 3 to 23 kg / m 3 ; Crushing polystyrene particle foam regenerate into polystyrene particle foam milling dust with a grain size of 0.1 to 2 mm; Mixing of the two fractions produced in a volume ratio of about 60% polystyrene foam granules to about 40% polystyrene particle foam milling flour.
  • foaming polystyrene a density of the resulting polystyrene particle foam granules of 21 kg / m 3 to 23 kg / m 3 is achieved by suitable measures.
  • the chips and wastes resulting from the manufacture and processing of polystyrene foam boards and the like, the so-called regenerate, are comminuted in a suitable comminution machine to a uniform particle size of up to 2 mm. Particles with a particle size of ⁇ 0.1 mm are removed from the milling dust by suitable measures in order to avoid an excessive dust load when handling the insulating mixture.
  • the two separately produced fractions are mixed intensively in the specified volume ratio.
  • the resulting pourable and inflatable insulation material can now be suitably packed and transported to the construction site to be delivered.
  • the finished insulation material can be filled in so-called big bags with a filling volume of 800 l.
  • EPS beads were double-expanded to a spherical size of about 2 mm to 6 mm with an EPS milling with a flat particle-like particle size of 0.5 to 4 mm intensively mixed.
  • a mixing ratio of 60 vol .-% polystyrene particle foam granules and 40% polystyrene particle foam milling flour is maintained.
  • This mixture was filled in a vertically oriented, disk-shaped cavity with a thickness of the insulating layer of 6 cm produced therewith.
  • the polystyrene particle foam milling dust can be used alone as a pourable and einblasbarer insulation, which surprisingly also a good crab potitdet.
  • This test setup thus simulates a double-shell masonry in which a core insulation is introduced. Subsequently, the heat transfer was measured normal to the insulating layer and from this a thermal conductivity of the mixture of EPS beads and EPS milling of 0.033 W / (m-K) was determined.
  • the EPS milling also has a hydrophobic effect in its chip-like formation, ie does not absorb moisture.
  • the mixture of EPS beads and EPS milling achieves a significantly higher thermal insulation behavior with a heat conductivity class 035 or better with simultaneous moisture resistance. Since both the EPS beads as well as EPS milling are offered inexpensively on the market, the insulation material according to the invention can be traded at competitive prices. As with a subsequent core insulation the labor costs are relatively low, amortized even in existing buildings a subsequently introduced core insulation within a short time.

Landscapes

  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Acoustics & Sound (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
  • Insulating Bodies (AREA)
  • Insulators (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Building Environments (AREA)
  • Compounds Of Alkaline-Earth Elements, Aluminum Or Rare-Earth Metals (AREA)
  • Compositions Of Oxide Ceramics (AREA)
  • Glass Compositions (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
EP07401003A 2006-12-01 2007-12-03 Matériau d'isolation pouvant être versé ou insufflé, méthode de production et utilisation Not-in-force EP1927703B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL07401003T PL1927703T3 (pl) 2006-12-01 2007-12-03 Nasypywany lub wdmuchiwany materiał izolacyjny, sposób jego wytwarzania jak również zastosowanie

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE202006018200U DE202006018200U1 (de) 2006-12-01 2006-12-01 Schütt- und einblasbarer Dämmstoff

Publications (3)

Publication Number Publication Date
EP1927703A2 true EP1927703A2 (fr) 2008-06-04
EP1927703A3 EP1927703A3 (fr) 2008-12-24
EP1927703B1 EP1927703B1 (fr) 2009-11-18

Family

ID=37763719

Family Applications (1)

Application Number Title Priority Date Filing Date
EP07401003A Not-in-force EP1927703B1 (fr) 2006-12-01 2007-12-03 Matériau d'isolation pouvant être versé ou insufflé, méthode de production et utilisation

Country Status (4)

Country Link
EP (1) EP1927703B1 (fr)
AT (1) ATE449223T1 (fr)
DE (2) DE202006018200U1 (fr)
PL (1) PL1927703T3 (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2386697A2 (fr) 2010-05-10 2011-11-16 Thomas Lohmann Panneaux d'isolation thermique, systèmes d'isolation thermique comprenant ces panneaux d'isolation thermique et procédé de fabrication de tels panneaux d'isolation thermique
CN104788118A (zh) * 2015-02-15 2015-07-22 宁夏黑金科技有限公司 利用风积沙生产的高强度微晶发泡防火保温板材及其生产工艺

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102007054593A1 (de) 2007-11-15 2009-05-20 Saint-Gobain Rigips Gmbh Verfahren zur örtlichen Verfestigung einer Dämmschüttung aus Polymer-Partikelschaum-Granulat
DE202008000090U1 (de) 2008-07-17 2008-09-18 Haupt, Stefan Injektionsanordnung zur Einbringung einer Dämmung
CN104727450B (zh) * 2015-02-15 2016-10-05 宁夏黑金科技有限公司 利用陶土生产的高强度微晶发泡防火保温板材及其生产工艺

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4402912A1 (de) 1993-02-01 1994-11-24 Wasenius Birger E Faserverstärkter und wärmedämmender Konstruktionsteil
EP0732357A1 (fr) 1995-03-13 1996-09-18 Basf Aktiengesellschaft Procédé pour la préparation de particules ignifugées en mousse de polystyrène contenant des particules en mousse de polystyrène recyclées
DE19509458A1 (de) 1995-03-20 1996-09-26 Thomas Goetz Dämm- bzw. Isolierstoff, Bauplatte daraus sowie Verfahren zu dessen bzw. deren Herstellung

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4402912A1 (de) 1993-02-01 1994-11-24 Wasenius Birger E Faserverstärkter und wärmedämmender Konstruktionsteil
EP0732357A1 (fr) 1995-03-13 1996-09-18 Basf Aktiengesellschaft Procédé pour la préparation de particules ignifugées en mousse de polystyrène contenant des particules en mousse de polystyrène recyclées
DE19509458A1 (de) 1995-03-20 1996-09-26 Thomas Goetz Dämm- bzw. Isolierstoff, Bauplatte daraus sowie Verfahren zu dessen bzw. deren Herstellung

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2386697A2 (fr) 2010-05-10 2011-11-16 Thomas Lohmann Panneaux d'isolation thermique, systèmes d'isolation thermique comprenant ces panneaux d'isolation thermique et procédé de fabrication de tels panneaux d'isolation thermique
CN104788118A (zh) * 2015-02-15 2015-07-22 宁夏黑金科技有限公司 利用风积沙生产的高强度微晶发泡防火保温板材及其生产工艺

Also Published As

Publication number Publication date
DE202006018200U1 (de) 2007-02-08
EP1927703A3 (fr) 2008-12-24
EP1927703B1 (fr) 2009-11-18
ATE449223T1 (de) 2009-12-15
PL1927703T3 (pl) 2010-04-30
DE502007002023D1 (de) 2009-12-31

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