EP1970215A2 - Feuille de transfert à chaud destinée à la décoration de surfaces de substrats et son procédé de fabrication - Google Patents
Feuille de transfert à chaud destinée à la décoration de surfaces de substrats et son procédé de fabrication Download PDFInfo
- Publication number
- EP1970215A2 EP1970215A2 EP08150432A EP08150432A EP1970215A2 EP 1970215 A2 EP1970215 A2 EP 1970215A2 EP 08150432 A EP08150432 A EP 08150432A EP 08150432 A EP08150432 A EP 08150432A EP 1970215 A2 EP1970215 A2 EP 1970215A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- water
- layer
- acrylate
- vinyl acetate
- binder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000012546 transfer Methods 0.000 title claims abstract description 43
- 239000000758 substrate Substances 0.000 title claims description 14
- 238000000034 method Methods 0.000 title claims description 12
- 238000004519 manufacturing process Methods 0.000 title abstract description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 36
- 239000006185 dispersion Substances 0.000 claims abstract description 29
- 239000000049 pigment Substances 0.000 claims abstract description 21
- 239000012141 concentrate Substances 0.000 claims abstract description 13
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 10
- 239000011248 coating agent Substances 0.000 claims abstract description 8
- 238000000576 coating method Methods 0.000 claims abstract description 8
- 239000000853 adhesive Substances 0.000 claims abstract description 6
- 230000001070 adhesive effect Effects 0.000 claims abstract description 6
- 239000011230 binding agent Substances 0.000 claims description 30
- NIXOWILDQLNWCW-UHFFFAOYSA-M acrylate group Chemical group C(C=C)(=O)[O-] NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 25
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 claims description 20
- 239000000203 mixture Substances 0.000 claims description 7
- 229920001577 copolymer Polymers 0.000 claims description 6
- 239000003973 paint Substances 0.000 claims description 5
- 230000002209 hydrophobic effect Effects 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims description 3
- 238000006748 scratching Methods 0.000 claims description 3
- 150000001541 aziridines Chemical class 0.000 claims description 2
- 150000001875 compounds Chemical class 0.000 claims description 2
- 150000002118 epoxides Chemical class 0.000 claims description 2
- 229920001038 ethylene copolymer Polymers 0.000 claims description 2
- 229920001519 homopolymer Polymers 0.000 claims description 2
- 229910021331 inorganic silicon compound Inorganic materials 0.000 claims description 2
- 239000012948 isocyanate Substances 0.000 claims description 2
- 150000002513 isocyanates Chemical class 0.000 claims description 2
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 claims description 2
- 229920000642 polymer Polymers 0.000 claims description 2
- 239000011148 porous material Substances 0.000 claims description 2
- 239000007787 solid Substances 0.000 claims description 2
- 229920000058 polyacrylate Polymers 0.000 claims 3
- 125000005396 acrylic acid ester group Chemical group 0.000 claims 2
- 239000002518 antifoaming agent Substances 0.000 claims 1
- 238000009472 formulation Methods 0.000 claims 1
- 239000000178 monomer Substances 0.000 claims 1
- 239000004922 lacquer Substances 0.000 abstract description 6
- 239000011888 foil Substances 0.000 abstract description 4
- 239000004815 dispersion polymer Substances 0.000 abstract 1
- 239000010410 layer Substances 0.000 description 63
- 239000002904 solvent Substances 0.000 description 8
- 239000000654 additive Substances 0.000 description 6
- 239000012790 adhesive layer Substances 0.000 description 6
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 239000003086 colorant Substances 0.000 description 3
- 239000013530 defoamer Substances 0.000 description 3
- 239000000976 ink Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000012860 organic pigment Substances 0.000 description 3
- 229920001169 thermoplastic Polymers 0.000 description 3
- 239000004416 thermosoftening plastic Substances 0.000 description 3
- 231100000331 toxic Toxicity 0.000 description 3
- 230000002588 toxic effect Effects 0.000 description 3
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000001023 inorganic pigment Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 2
- 229920002319 Poly(methyl acrylate) Polymers 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 description 1
- 235000013539 calcium stearate Nutrition 0.000 description 1
- 239000008116 calcium stearate Substances 0.000 description 1
- 239000012876 carrier material Substances 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 239000003085 diluting agent Substances 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- IDGUHHHQCWSQLU-UHFFFAOYSA-N ethanol;hydrate Chemical compound O.CCO IDGUHHHQCWSQLU-UHFFFAOYSA-N 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 239000002346 layers by function Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920006267 polyester film Polymers 0.000 description 1
- 229920006254 polymer film Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 239000002341 toxic gas Substances 0.000 description 1
- 238000012549 training Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 230000002087 whitening effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/16—Processes, not specifically provided for elsewhere, for producing decorative surface effects for applying transfer pictures or the like
- B44C1/165—Processes, not specifically provided for elsewhere, for producing decorative surface effects for applying transfer pictures or the like for decalcomanias; sheet material therefor
- B44C1/17—Dry transfer
- B44C1/1712—Decalcomanias applied under heat and pressure, e.g. provided with a heat activable adhesive
- B44C1/172—Decalcomanias provided with a layer being specially adapted to facilitate their release from a temporary carrier
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M3/00—Printing processes to produce particular kinds of printed work, e.g. patterns
- B41M3/12—Transfer pictures or the like, e.g. decalcomanias
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/16—Processes, not specifically provided for elsewhere, for producing decorative surface effects for applying transfer pictures or the like
- B44C1/165—Processes, not specifically provided for elsewhere, for producing decorative surface effects for applying transfer pictures or the like for decalcomanias; sheet material therefor
- B44C1/17—Dry transfer
- B44C1/1712—Decalcomanias applied under heat and pressure, e.g. provided with a heat activable adhesive
- B44C1/1729—Hot stamping techniques
Definitions
- the invention relates to a hot transfer film for decorating substrate surfaces, which comprises a carrier film and a decorative layer arrangement releasably connected thereto, and a method for the production thereof.
- Such decorative films are widely used for decorative surface coating.
- the free, provided with an adhesive layer surface of the decorative layer assembly is connected under the influence of heat and pressure with the substrate surface to be decorated, and then the carrier film, which is connected via a release or release layer to the decorative layer arrangement deducted.
- the carrier film which consists of a polymer film carrier material with a release or release material, for example wax, coated.
- the decorative layer arrangement adjoining the separating layer comprises a transparent protective lacquer layer, a non-continuous decorative lacquer layer, for example in the form of a grain, printed on the protective lacquer layer, a continuous lacquer layer and an adhesive layer consisting of a heat-activatable adhesive.
- the known hot transfer films which are characterized by the use of solvents and solvent inks by a slight drying, are disadvantageous in that the coating formed on a substrate in a plurality of separate functional layers are made of a variety of thermoplastic resins and using appropriate solvents. Since each layer is structured differently, the layers are not miscible with each other. For each layer a special color is required, matched to the particular binder and thus to different solvent combinations. The manufacturing process for the paint is therefore correspondingly complex and not very flexible.
- the invention has for its object to develop a functioning on flat and profiled substrates hot transfer film, which nevertheless meets the requirements placed on such a film in terms of processing and use properties requirements with a reduced number of layers and with reduced Manufacturing and equipment costs can be produced, and to provide a method for their preparation.
- the basic idea of the invention consists in the formation of the decor layer arrangement of the hot transfer film based on a water-based binder in the form of acrylate or vinyl acetate dispersions consisting of a basecoat film, a decorative layer and a transfer layer into which the same waterborne colorant body in one or more layers is incorporated in the form of binder-free pigment concentrates.
- the hot transfer film formed in this way does not require a separating layer between the basecoat film and the carrier film, since even the acrylate-based basecoat film ensures detachment of the carrier film after bonding of the hot transfer film to the substrate.
- the acrylate or vinyl acetate binder acts in the transfer layer after heating on the substrate to be coated as a thermoplastic adhesive, so that can be dispensed with the formation of an adhesive layer.
- the hot transfer film can thus consist of only two or three layers connected to the carrier film, namely a basecoat film and a transfer layer and optionally the decorative paint layer formed between them.
- the so-formed hot transfer film is characterized by low manufacturing and material costs.
- the production of the hot transfer film takes place - in a simple manner - on conventional printing machines.
- the application of the layers on the carrier film by means of engraved printing rollers, with doctor blades or by pouring.
- the colorless component corresponding to each layer to be applied comprises a dispersion of the acrylate or vinyl acetate binder and water and an additive of additives acting as defoamer and leveling agent.
- an anti-scratching agent may be provided as a mechanical surface protection.
- the dispersions contain a colorant provided for the decorative layer and the transfer layer and optionally also for the basecoat layer, ie one and the same water-based pigment paste or pigment concentrate in the desired amount and color as a decoration or to cover the substrate to be coated. Since all acrylate or vinyl acetate dispersions are water-based, their mixing with the likewise water-based pigment concentrates is readily possible. The provision of the application means required for the individual layers, since only a single diluent, namely water, and consequently a multivalent water-based pigment paste is used, very simple. For the preparation of the pigment pastes or concentrates, all known organic and inorganic pigments can be used.
- the solids content of the acrylate or vinyl acetate binder in the dispersion is between 35 and 65%, while the proportion of additives for stabilizing the dispersion, for defoaming and as Lackverlaufsstoff can be 0.1% and 10%.
- the manufacturing process is compared to the known methods simple and inexpensive, as for the coating conventional printing presses can be used and can be dispensed with exhaust systems for flammable and toxic gases.
- the low number of layers, in particular the elimination of the release or release layer, and the use of one and the same water-based binder and water-based ink carrier also have a cost-effective effect on the production process and the subsequently produced hot transfer film.
- Acrylate homopolymers or copolymers for example styrene-acrylate copolymers, methacrylate acrylate copolymers, butyl acrylate-methyl methacrylate copolymers, methyl acrylate homopolymers are used as the acrylate binder.
- the vinyl acetate binder e.g. Ethylene-vinyl acetate copolymers or copolymers used between vinyl acetate and other conventional comonomers.
- the polymeric acrylate dispersions and vinyl acetate dispersions may have partially cross-linkable end groups in the basecoat and may be treated with specific curing agents, such as e.g. be crosslinked on the basis of water-dispersible isocyanates, aziridines and epoxides.
- aqueous wax dispersions or special organic low molecular weight, oligomeric and polymeric organic-substituted or inorganic silicon compounds are used.
- the basecoat film can also already be dyed with a binder-free colorant, a pigment paste or pigment concentrate.
- a defined structure can be printed directly on the carrier film, which contains a water-displacing hydrophobic pigment-like compound, for example calcium stearate, and thereby a displacement the aqueous acrylate binder and thus causes the formation of a so-called pore structure.
- a water-displacing hydrophobic pigment-like compound for example calcium stearate
- the decorative layer (or color layer) printed thereon after application of the basecoat layer comprises a waterborne acrylate and / or vinyl acetate homo- or copolymer binder as colorless component or blend colored with a binderless color carrier, pigment paste or pigment concentrate.
- the transfer layer is also made of water-based acrylate and / or vinyl acetate binder, which can be mixed with the water-based pigment pastes or pigment concentrates used in the other two layers, preferably an organic pigment-based capping ink, e.g. Titanium oxide and / or iron oxide, may be colored.
- an organic pigment-based capping ink e.g. Titanium oxide and / or iron oxide
- the polymer particles of the water-based binder melt and form a closed paint film, in intimate adhesive connection with the Substrate surface is. A separate adhesive layer is therefore not required.
- the drying of the water-based mixtures or layers applied to the carrier film takes place by convection drying with circulating air and heat.
- the hot transfer foil 1 comprises a carrier foil 2 on which a base lacquer layer 3, a decorative layer 4 and a transfer layer 5 are located in the stated order.
- the basecoat layer 3 is used in an amount of 2 to 10 g / m 2 dry weight
- the decorative layer 4 is applied in an amount of 0.05 to 2 g / m 2 dry weight
- the transfer layer 5 is applied in an amount of 15 to 40 g / m 2 dry weight
- the base sheet 2 is made of a resin having a high heat resistance of about 140 to 150 ° C, and is a polyester film in the present embodiment.
- the carrier film 2 may also consist of PET, polyamide or similar heat-resistant plastics.
- the basecoat film 3 contains an acrylate binder, which is applied as a dispersion having a water content of 35 to 65% and with the addition of a defoamer and an anti-scratching agent and a leveling agent to achieve a smooth surface on the carrier film 2.
- the basecoat layer 3 of water-based acrylate binder applied directly to the carrier film 2 simultaneously acts as a release layer, which later makes it possible to easily remove the carrier film.
- the subsequent decorative layer 4 comprises, like the basecoat film 3, a binder of an acrylate or vinyl acetate dispersion applied as a dispersion with a water content of likewise 35 to 65%, the dispersions still being a water-based, ie binder-free Color carrier, namely pigment pastes or pigment concentrates, as well as additives in the form of a defoamer, a leveling agent and a dispersing aid.
- a waste that is a serving for whitening colorless paint in the form of a dispersion in water - with the addition of leveling and dispersing agent and defoamers - present acrylate binder applied.
- the transfer layer 5 (or primer layer) consisting of a thermoplastic acrylate binder water dispersion and a vinyl acetate binder water dispersion with defoaming and dispersing additives is applied.
- the transfer layer 5 further contains a water-based color carrier with high hiding power in the form of a binder-free pigment paste, e.g. of titanium oxide and / or iron oxide or other opaque organic or inorganic pigments.
- the thermoplastic binder here has at the same time an adhesive function in that it softens well above room temperature, so that after application to a substrate to be coated under pressure and heat, a firm connection between the transfer layer 5 and the substrate is created, without training additional adhesive layer.
- aqueous acrylate dispersions with the respective blended water-based pigment pastes or pigment concentrates and additives for the basecoat film 3, the decorative layer 4 and the transfer layer 5 in the present embodiment is carried out continuously in a roller application process with engraved printing rollers with intermediate drying of the individual layers easily done with conventional printing machines.
- Each layer essentially comprises water-based acrylate or
- Vinyl acetate binder and is in each case miscible with the same, that is binder-free and water-based pigment concentrate and dyeable. Since water-based dispersions are applied in all cases, neither toxic nor flammable solvents can be released, so elaborate exhaust systems are not required. The manufacturing and equipment costs and the cost of the coating materials used is thus low, especially since the usual separation or release layer is not necessary and also the adhesive layer can be omitted.
Landscapes
- Decoration By Transfer Pictures (AREA)
- Laminated Bodies (AREA)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102007010460A DE102007010460A1 (de) | 2007-03-01 | 2007-03-01 | Heißtransferfolie zur Dekoration von Substratoberflächen und Verfahren zu deren Herstellung |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP1970215A2 true EP1970215A2 (fr) | 2008-09-17 |
| EP1970215A3 EP1970215A3 (fr) | 2011-05-11 |
Family
ID=39665859
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP08150432A Withdrawn EP1970215A3 (fr) | 2007-03-01 | 2008-01-21 | Feuille de transfert à chaud destinée à la décoration de surfaces de substrats et son procédé de fabrication |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP1970215A3 (fr) |
| DE (1) | DE102007010460A1 (fr) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2078618A2 (fr) | 2008-01-09 | 2009-07-15 | LS Industrielacke GmbH | Feuille de transfert thermique et procédé de laquage sans solvant |
| US10710388B2 (en) | 2013-09-18 | 2020-07-14 | Basf Se | Heat transfer films for the dry coating of surfaces |
| CN117162685A (zh) * | 2023-08-14 | 2023-12-05 | 库尔兹压烫科技(合肥)有限公司 | 嵌片、转印膜和用于生产嵌片的方法 |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4446255A1 (de) | 1994-12-23 | 1996-06-27 | Kurz Leonhard Fa | Dekorationsfolie zum Dekorieren von dreidimensionalen Substratoberflächen |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4313519C2 (de) * | 1993-04-24 | 1996-07-11 | Kurz Leonhard Fa | Heißprägefolie zur Herstellung von Kraftfahrzeug-Nummernschilder |
| BR9609754A (pt) * | 1995-07-26 | 1999-03-02 | Minnesota Mining & Mfg | Composição termoplástica reticulável por radiação artigos de transferência térmica e gráfico e processo para produzir um artigo gráfico |
| AU6398799A (en) * | 1998-10-08 | 2000-04-26 | International Playing Card & Label Company | Substrates for heat transfer labels |
| KR20010000216A (ko) * | 2000-08-23 | 2001-01-05 | 정숙희 | 입체문양용 부분용해 열전사지 및 그 제조방법 |
| DE10227430B4 (de) * | 2002-06-20 | 2009-04-16 | Leonhard Kurz Gmbh & Co. Kg | Heißprägefolie mit erhöhtem UV- und Abriebschutz sowie deren Verwendung zum Prägen |
-
2007
- 2007-03-01 DE DE102007010460A patent/DE102007010460A1/de not_active Ceased
-
2008
- 2008-01-21 EP EP08150432A patent/EP1970215A3/fr not_active Withdrawn
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4446255A1 (de) | 1994-12-23 | 1996-06-27 | Kurz Leonhard Fa | Dekorationsfolie zum Dekorieren von dreidimensionalen Substratoberflächen |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2078618A2 (fr) | 2008-01-09 | 2009-07-15 | LS Industrielacke GmbH | Feuille de transfert thermique et procédé de laquage sans solvant |
| EP2078618A3 (fr) * | 2008-01-09 | 2011-11-02 | LS Industrielacke GmbH | Feuille de transfert thermique et procédé de laquage sans solvant |
| US10710388B2 (en) | 2013-09-18 | 2020-07-14 | Basf Se | Heat transfer films for the dry coating of surfaces |
| CN117162685A (zh) * | 2023-08-14 | 2023-12-05 | 库尔兹压烫科技(合肥)有限公司 | 嵌片、转印膜和用于生产嵌片的方法 |
| EP4509329A1 (fr) * | 2023-08-14 | 2025-02-19 | Kurz Stamping Technology (Hefei) Co., Ltd. | Feuille intercalaire, film de transfert et procédé de fabrication d'une feuille intercalaire |
Also Published As
| Publication number | Publication date |
|---|---|
| EP1970215A3 (fr) | 2011-05-11 |
| DE102007010460A1 (de) | 2008-09-04 |
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