EP2009652A2 - Procédé de fabrication de noyaux de transformateur - Google Patents

Procédé de fabrication de noyaux de transformateur Download PDF

Info

Publication number: EP2009652A2
Authority: EP; European Patent Office
Prior art keywords: transformer core; sheets; stacking; turntables; sheet
Prior art date: 2007-06-30
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.): Granted

Application number

EP08011306A

Other languages

German (de)

English (en)

Other versions

EP2009652A3 (fr

EP2009652B1 (fr

Inventor

Jost Friedrich

John David Parnum

Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)

Heinrich Georg Maschinenfabrik GmbH

Original Assignee

Heinrich Georg Maschinenfabrik GmbH

Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)

2007-06-30

Filing date

2008-06-21

Publication date

2008-12-31

2008-06-21 Application filed by Heinrich Georg Maschinenfabrik GmbH filed Critical Heinrich Georg Maschinenfabrik GmbH

2008-06-21 Priority to SI200831533T priority Critical patent/SI2009652T1/sl

2008-06-21 Priority to PL08011306T priority patent/PL2009652T3/pl

2008-12-31 Publication of EP2009652A2 publication Critical patent/EP2009652A2/fr

2014-05-21 Publication of EP2009652A3 publication Critical patent/EP2009652A3/fr

2015-08-19 Application granted granted Critical

2015-08-19 Publication of EP2009652B1 publication Critical patent/EP2009652B1/fr

2015-11-13 Priority to HRP20151225TT priority patent/HRP20151225T1/hr

Status Not-in-force legal-status Critical Current

2028-06-21 Anticipated expiration legal-status Critical

Links

238000000034 method Methods 0.000 title claims abstract description 75
238000004519 manufacturing process Methods 0.000 title claims description 13
239000002184 metal Substances 0.000 claims description 14
238000005520 cutting process Methods 0.000 claims description 4
238000000151 deposition Methods 0.000 claims 2
230000001360 synchronised effect Effects 0.000 abstract 1
210000002414 leg Anatomy 0.000 description 34
238000004804 winding Methods 0.000 description 4
101100390736 Danio rerio fign gene Proteins 0.000 description 1
101100390738 Mus musculus Fign gene Proteins 0.000 description 1
210000000689 upper leg Anatomy 0.000 description 1

Images

Classifications

- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
- H01F41/0233—Manufacturing of magnetic circuits made from sheets
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/24—Magnetic cores
- H01F27/26—Fastening parts of the core together; Fastening or mounting the core on casing or support
- H01F27/263—Fastening parts of the core together

Definitions

the invention relates to methods for producing transformer cores, which are formed from a plurality of stacked sheets, wherein the sheets are unrolled from a supply roll continuously, subsequently cut to length and shape, conveyed after cutting over a conveyor belt system and stacked on a stacking table ,
the invention has for its object to provide methods of the specified type, in which complete transformer cores in E and C shape are made directly from the manufacturing plant for the individual sheets, the efficiency of the entire system or in the production of transformer cores essential is increased and the production costs are substantially reduced.
the inventive method is characterized primarily by the fact that both individual sheets and packages with a plurality of sheets are stacked directly to a transformer core. Only then is the respective stacking table moved to the next position for stacking the next individual sheets or sheet metal packages. This results in a tremendous time savings. A further time saving is achieved in that a plurality of stacking tables or stacking tables are provided with turntables mounted thereon, whereby multiple transformer cores can be produced simultaneously.
transformer cores 1 which are formed from a plurality of sheets 2 - 6, the sheets 2 - 6 are continuously unrolled from a supply roll in a plant, then cut to length and shape, after cutting over a Promoted conveyor belt system and stacked on one or more stacking tables 11.
a first method (see in particular Fig. 3 ) are alternately in each case alternately a plurality of sheets of a leg side 2 nd.4 of the transformer core 1 on the stacking tables 11 and a plurality of sheets of a yoke side 5 and 6 on tray tables in at least two in the conveying direction of the sheets 2-6 stacked stacking stations 12 15 stacked on top of each other.
Such stacked packages of sheets 2 - 6 consist for example of 3 - 14 sheets.
a plurality of sheets of the other leg 4 and 2 of the transformer core 1 on the stacking tables 11 and a plurality of sheets of the other yoke 6 and 5 are alternately stacked in receiving devices 13 in the stacking stations 12, respectively .
a plurality of sheets of the center leg 3 of the transformer core 1 are alternately stacked on top of each other, wherein simultaneously handling systems 14, the packages of sheets of a yoke 6 and 5 rotate in the right-angled position to the conveying direction a.
the handling systems 14 put the packets of sheets of a yoke side 6 and 5 with their ends to the an ends of the packets of the sheets of the leg sides 2, 4 and the packets of the sheets of the center leg 3 on the stacking tables 11 from.
the method steps described up to here are repeated until the total height of the respective transformer core 1, which has an open E-transformer core (see FIG Fig. 1 ), on whose leg sides 2, 4 and the middle leg 3 later the windings are applied. Only then are the sheets of the other yoke side 5 or 6, which were stacked on the tray tables 15, applied to the leg sides 2, 4 and the middle leg 3 of the E-transformer core 1 by hand.
a second method are also in at least two in the conveying direction (a) of the sheets stacked stacking stations 12 initially alternately each alternately a plurality of sheets of a leg side 2 or 4 of the transformer core 1 on the stacking tables 11 and a plurality of sheets of a yoke side 5 and 6 in Receiving devices 16 stacked one above the other.
alternately a plurality of sheets of the other leg side 4 and 2 of the transformer core 1 are stacked on the stacking tables 11 and a plurality of sheets of the other yoke side 6 and 5 in other receiving means 13 stacked on top of each other.
a plurality of sheets of the center leg 3 of the transformer core 1 are alternately stacked on top of each other, wherein at the same time Handling systems 14, 17 rotate the packets of sheets of the two yoke sides 5 and 6 in the orthogonal position to the conveying direction a. Thereafter, the handling systems 14, 17 place the packets of sheets of the yoke sides 5 and 6 with their ends at the ends of the packets of the sheets of the leg sides 2, 4 or the packets of the sheets of the center leg 3 on the stacking tables 11.
This third method in which an open C-transformer core is stacked (see Fig. 2 ), differs from the first method only in that the stacking of the center leg 3 is omitted. Otherwise, the process steps of the two methods are identical.
the fourth method in which a closed C-transformer core is stacked, also differs from the second method only in that the stacking of the center leg 3 is omitted. Otherwise, the process steps of the two methods are identical here as well.
At least two 21, 23 of at least four 21, 22, 23, 24 in the conveying direction a of the sheets 2 -6 arranged one behind the other, mounted on stacking tables turntables is in a fifth method, first alternately a plurality of sheets of a leg side 2 and 4 of the Transformer core 1 stacked on top of each other, the two other turntables 22, 24 are moved to the appropriate position and rotated ( Fig. 4a ). Again, there is such a stacked package, for example, 3 - 14 sheets.
the two other turntables 22, 24 is then alternately stacked one above the other the first packet of sheets of metal sheets of the other leg side 4 and 2 of the transformer core 1, wherein the turntables 21, 23 each in the position for stacking the sheets the respective one yoke side 5 and 6 of the transformer core 1 are moved and rotated ( Fig. 4f ).
the other turntables 22, 24 each side to the position for stacking the sheets the respective one yoke side 5 and 6 of the transformer core 1 are moved and rotated ( Fig. 4g ).
the two other turntables 22, 24 is then alternately one of the first packet of sheets corresponding plurality of sheets of a yoke side 5, 6 of the transformer core 1 stacked, the one turntables 21, 23 respectively in the position for stacking the sheets of a leg side 2 and 4 of the transformer core 1 moved and rotated. Thereafter, the method steps described here are also repeated here until reaching the total height of the respective transformer core 1, which likewise has an open e-transformer core (see FIG Fig. 1 ), on whose leg sides 2, 4 and the center leg 3 later the winding is applied (see also description of the first method).
a sixth method the method steps as described in the FIGS. 4a - 4g illustrated and described above, the third method. Thereafter, on the two other turntables 22, 24 alternately each one of the first packet of sheets corresponding plurality of sheets of a yoke side 5 and 6 of the transformer core 1 stacked one above the other, now the turntables 21, 23 each in the position for stacking the Be moved sheets of the other yoke side 6 and 5 of the transformer core 1 ( Fig. 4h ).
a plurality of sheets of the other yoke side 6 and 5 of the transformer core 1 are alternately stacked on the one turntable 21, 23, respectively, with the other turntables 21, 23 laterally in the position for stacking the sheets the respective other yoke side 6 or 5 of the transformer core 1 are moved ( Fig. 4i ).
On the two other turntables 22, 24 is then alternately stacked one after the first packet of sheets corresponding plurality of sheets of the other yoke side 6 and 5 of the transformer core 1, wherein the one turntable 21, 23 respectively in the position for stacking the sheets the one leg side 2 or 4 of the transformer core 1 are moved and rotated ( Fig. 4j ).
the method steps described up to here are repeated until reaching the total height of the respective transformer core 1, which then also a closed transformer core (see also Fig. 1 and description of the second method).
This seventh method differs from the fifth method only in turn in that the destacking of the center leg 3 is omitted. Otherwise, the process steps of the two methods are identical.
the eighth method in which a closed C-transformer core is stacked, also differs from the sixth method only in that the stacking of the center leg 3 is omitted. Otherwise, the process steps of the two methods are identical here as well.

Landscapes

Engineering & Computer Science (AREA)
Power Engineering (AREA)
Manufacturing & Machinery (AREA)
Manufacturing Cores, Coils, And Magnets (AREA)

EP08011306.1A 2007-06-30 2008-06-21 Procédé de fabrication de noyaux de transformateur Not-in-force EP2009652B1 (fr)

Priority Applications (3)

Application Number	Priority Date	Filing Date	Title
SI200831533T SI2009652T1 (sl)	2007-06-30	2008-06-21	Postopek izdelave transformatorskih jeder
PL08011306T PL2009652T3 (pl)	2007-06-30	2008-06-21	Sposób wytwarzania rdzeni transformatora
HRP20151225TT HRP20151225T1 (hr)	2007-06-30	2015-11-13	Postupak za proizvodnju transformatorskih jezgri

Applications Claiming Priority (1)

Application Number	Priority Date	Filing Date	Title
DE102007030491A DE102007030491B3 (de)	2007-06-30	2007-06-30	Verfahren zur Herstellung von Transformatorkernen

Publications (3)

Publication Number	Publication Date
EP2009652A2 true EP2009652A2 (fr)	2008-12-31
EP2009652A3 EP2009652A3 (fr)	2014-05-21
EP2009652B1 EP2009652B1 (fr)	2015-08-19

Family

ID=39791433

Family Applications (1)

Application Number	Title	Priority Date	Filing Date
EP08011306.1A Not-in-force EP2009652B1 (fr)	2007-06-30	2008-06-21	Procédé de fabrication de noyaux de transformateur

Country Status (5)

Country	Link
EP (1)	EP2009652B1 (fr)
DE (1)	DE102007030491B3 (fr)
HR (1)	HRP20151225T1 (fr)
PL (1)	PL2009652T3 (fr)
SI (1)	SI2009652T1 (fr)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number	Priority date	Publication date	Assignee	Title
WO2019030350A1 (fr) *	2017-08-10	2019-02-14	Heinrich Georg Gmbh Maschinenfabrik	Dispositif et système robotisé servant à fabriquer des noyaux de transformateur
CN113539657A (zh) *	2021-06-15	2021-10-22	合肥天威众元电气有限公司	一种立体变压器铁芯叠片组合装置
CN117877879A (zh) *	2024-01-18	2024-04-12	南通思瑞机器制造有限公司	一种主变变压器的叠片系统
CN119181583A (zh) *	2024-11-20	2024-12-24	石家庄康诺电气设备有限公司	一种变压器铁芯定位装配装置
CN119542019A (zh) *	2024-12-04	2025-02-28	湖南联诚轨道装备有限公司	一种变压器叠片装置

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number	Priority date	Publication date	Assignee	Title
DE102012009259B4 (de)	2012-05-02	2016-01-21	Erich Fünfsinn	Transformatorenkern-Stapelanlage zum Anschluß an eineTranformatorenblech-Schneid- und Stanzanlage sowieVerfahren zum Betrieb der Transformatorenkern-Stapelanlage

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number	Priority date	Publication date	Assignee	Title
DE2613150A1 (de) *	1976-03-27	1977-09-29	Transformatoren Union Ag	Maschinelle transformatoren-kernfertigung
IT1213924B (it) *	1987-10-30	1990-01-05	Ansaldo Componenti Spa	Impaccatrice automatica per nuclei di trasformatori
DE9011811U1 (de) *	1990-08-14	1991-12-12	Siemens AG, 8000 München	Auflegetisch für einen Tranformatorkern

2007
- 2007-06-30 DE DE102007030491A patent/DE102007030491B3/de not_active Expired - Fee Related
2008
- 2008-06-21 SI SI200831533T patent/SI2009652T1/sl unknown
- 2008-06-21 EP EP08011306.1A patent/EP2009652B1/fr not_active Not-in-force
- 2008-06-21 PL PL08011306T patent/PL2009652T3/pl unknown
2015
- 2015-11-13 HR HRP20151225TT patent/HRP20151225T1/hr unknown

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number	Priority date	Publication date	Assignee	Title
WO2019030350A1 (fr) *	2017-08-10	2019-02-14	Heinrich Georg Gmbh Maschinenfabrik	Dispositif et système robotisé servant à fabriquer des noyaux de transformateur
CN110998766A (zh) *	2017-08-10	2020-04-10	海因里希·格奥尔格机械制造有限公司	用于制造变压器芯的方法和机器人系统
US11521795B2 (en) *	2017-08-10	2022-12-06	Heinrich Georg Gmbh Maschinenfabrik	Method and robot system for producing transformer core
EP3665712B1 (fr)	2017-08-10	2024-08-07	Heinrich Georg GmbH Maschinenfabrik	Procede et systeme de robot pour la fabrication de noyaux de transformateur
CN113539657A (zh) *	2021-06-15	2021-10-22	合肥天威众元电气有限公司	一种立体变压器铁芯叠片组合装置
CN113539657B (zh) *	2021-06-15	2024-05-03	合肥天威众元电气有限公司	一种立体变压器铁芯叠片组合装置
CN117877879A (zh) *	2024-01-18	2024-04-12	南通思瑞机器制造有限公司	一种主变变压器的叠片系统
CN119181583A (zh) *	2024-11-20	2024-12-24	石家庄康诺电气设备有限公司	一种变压器铁芯定位装配装置
CN119542019A (zh) *	2024-12-04	2025-02-28	湖南联诚轨道装备有限公司	一种变压器叠片装置

Also Published As

Publication number	Publication date
DE102007030491B3 (de)	2009-01-29
HRP20151225T1 (hr)	2016-01-01
SI2009652T1 (sl)	2015-12-31
EP2009652A3 (fr)	2014-05-21
PL2009652T3 (pl)	2016-01-29
EP2009652B1 (fr)	2015-08-19

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