EP2017855A2 - Elektrisches Kontrollkabel - Google Patents

Elektrisches Kontrollkabel Download PDF

Info

Publication number: EP2017855A2
Authority: EP; European Patent Office
Prior art keywords: core; cable; strands; control cable; copper
Prior art date: 2007-07-20
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.): Granted

Application number

EP08160117A

Other languages

English (en)

French (fr)

Other versions

EP2017855B1 (de

EP2017855A3 (de

Inventor

Francis Debladis

Laurent Tribut

Stéphane Morice

Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)

Nexans SA

Original Assignee

Nexans SA

Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)

2007-07-20

Filing date

2008-07-10

Publication date

2009-01-21

2008-07-10 Application filed by Nexans SA filed Critical Nexans SA

2009-01-21 Publication of EP2017855A2 publication Critical patent/EP2017855A2/de

2014-05-21 Publication of EP2017855A3 publication Critical patent/EP2017855A3/de

2014-12-31 Application granted granted Critical

2014-12-31 Publication of EP2017855B1 publication Critical patent/EP2017855B1/de

Status Not-in-force legal-status Critical Current

2028-07-10 Anticipated expiration legal-status Critical

Links

239000004020 conductor Substances 0.000 claims abstract description 8
239000007769 metal material Substances 0.000 claims abstract description 7
RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 28
229910052802 copper Inorganic materials 0.000 claims description 26
239000010949 copper Substances 0.000 claims description 26
229920000642 polymer Polymers 0.000 claims description 11
239000011159 matrix material Substances 0.000 claims description 6
239000004760 aramid Substances 0.000 claims description 5
229920003235 aromatic polyamide Polymers 0.000 claims description 4
239000004952 Polyamide Substances 0.000 claims description 2
125000005487 naphthalate group Chemical group 0.000 claims description 2
229920002647 polyamide Polymers 0.000 claims description 2
229920000728 polyester Polymers 0.000 claims description 2
229920006149 polyester-amide block copolymer Polymers 0.000 claims description 2
238000000429 assembly Methods 0.000 abstract 1
238000002788 crimping Methods 0.000 description 7
238000004519 manufacturing process Methods 0.000 description 7
229920000049 Carbon (fiber) Polymers 0.000 description 2
239000000853 adhesive Substances 0.000 description 2
230000001070 adhesive effect Effects 0.000 description 2
230000005540 biological transmission Effects 0.000 description 2
239000004917 carbon fiber Substances 0.000 description 2
239000011248 coating agent Substances 0.000 description 2
238000000576 coating method Methods 0.000 description 2
238000001125 extrusion Methods 0.000 description 2
239000011810 insulating material Substances 0.000 description 2
239000002356 single layer Substances 0.000 description 2
239000004264 Petrolatum Substances 0.000 description 1
229920006231 aramid fiber Polymers 0.000 description 1
230000015572 biosynthetic process Effects 0.000 description 1
239000002131 composite material Substances 0.000 description 1
239000000835 fiber Substances 0.000 description 1
239000003292 glue Substances 0.000 description 1
238000000034 method Methods 0.000 description 1
239000012811 non-conductive material Substances 0.000 description 1
229940066842 petrolatum Drugs 0.000 description 1
235000019271 petrolatum Nutrition 0.000 description 1
239000012783 reinforcing fiber Substances 0.000 description 1
230000008054 signal transmission Effects 0.000 description 1
238000004804 winding Methods 0.000 description 1

Images

Classifications

- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B9/00—Power cables
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
- H01B7/182—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring comprising synthetic filaments
- H01B7/1825—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring comprising synthetic filaments forming part of a high tensile strength core
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/0009—Details relating to the conductive cores

Definitions

the present invention relates to electrical control cables, or power cables, used to transmit currents.
Such cables are used in various fields of the industry, such as for example the automotive industry, where they are assembled into bundles for the power supply of various equipment. These cables must thus be the lightest possible, and have a small footprint while maintaining good mechanical strength.
Such cables are conventionally formed by a plurality of copper strands, generally twisted to form a strand so as to increase the flexibility of the cable, and surrounded by an insulating sheath, obtained for example by extrusion.
the figure 1 shows an example of such a cable 1, seen in cross section, and made from seven identical copper strands 20 surrounded by an insulating sheath 30 of circular section.
the diameter of the cable is typically of the order of 1.6 mm and the copper strands 20 each have a diameter of the order of 0.3 mm.
the preceding cable uses a quantity of copper that is oversized compared to the real needs corresponding to the quantity of current to be transmitted by the cable. Specifically, near the half of the copper in the previous cable structure is used to increase the tensile strength of the cable, but also to ensure the effectiveness of crimping.
This type of cable can significantly reduce the amount of copper used to the value just necessary for good signal transmission, while maintaining a very good mechanical strength to traction through the use of aramid.
the number of strands of copper used remains very important compared to the solution of the figure 1 wherein the copper strands are arranged on a single layer concentric with the central copper strand.
EP 1 089 299 a cable structure in which a plurality of strands of conductive material are stranded concentrically around a core composed of a plurality of reinforcing fibers embedded in a metallic material.
the manufacture of such a cable is expensive, especially because of the use of a matrix of metallic material for embedding the fibers.
Document is also known US 5, 159, 157 a control cable according to the preamble of claim 1, wherein the carbon fibers of the core are secured in a non-metallic unitary structure. More specifically, a petrolatum filling matrix fills all the cavities between the carbon fibers and the conductive material strands. Such a structure remains expensive to manufacture, because of the use of this filling matrix.
the present invention aims to provide a cable using the amount of conductive material, typically copper, just necessary for the transmission of the signal, distributed in a limited number of strands, while ensuring reliable crimping of a connector, and manufacturing is the least expensive possible.
the figure 3 represents a portion of a cable 1 according to a first possible embodiment, the end has been stripped to show the internal structure of this cable.
cable 1 of the figure 3 comprises a plurality of strands 20 of conductive material, for example copper, extending in the longitudinal direction of a core or central core 40 of mutlifilament polymer, and an outer sheath 30 of insulating material.
conductive material for example copper
the number of strands 20 used is reduced here since these strands are distributed uniformly and concentrically around the periphery of said core 40, in contact two by two as well as with said heart.
these strands 20 are six in number.
the total number of copper strands will of course have to be adapted to surround on a single layer the periphery of the core.
the filaments of the polymer core 40 for example aramid
aramid have been joined together in a non-metallic unitary structure obtained by a simple adhesive coating, glue type, external.
Such a step in the manufacturing process is very simple to perform, and therefore does not overly burden the total cost of manufacturing the cable.
by removing a portion of the sheath 30 for a crimping operation of a connector there is no risk that the filaments of the core 40 come to interpose between the strands 20 and the connector, even if the strands 20 come away slightly.
the non-metallic structure is secured by stranding the helical filaments and wrapping the helix with a matrix or a sheath of non-metallic material.
the manufacturing process is a little more complex than the simple coating of an adhesive, but however uses well-known techniques for winding several helical wires followed by sheathing, for example by extrusion.
the figure 4 illustrates finally a non-metallic unitary structure 40 according to the preferred embodiment of the invention.
the filaments of the heart have been divided into a plurality of subsets (three subsets in the non-limiting case of the figure 4 ).
Each subassembly is formed by a plurality, preferably seven filaments 41, helically stranded and placed inside a sheath 42 of insulating material.
the three subassemblies thus obtained are then also stranded together to form a global helix.
it will be chosen to wind the subsets in a global helix of pitch inverted with respect to the pitch of the helices forming each subgroup.
each subset is embedded in a matrix of non-metallic material prior to the formation of the overall helix.
each subassembly is glued.
the core polymer may be aramid, or high performance polyester, or polyamide, or polyester naphthalate.

Landscapes

Insulated Conductors (AREA)
Ropes Or Cables (AREA)
Communication Cables (AREA)

EP08160117.1A 2007-07-20 2008-07-10 Elektrisches Kontrollkabel Not-in-force EP2017855B1 (de)

Applications Claiming Priority (1)

Application Number	Priority Date	Filing Date	Title
FR0756639A FR2919105B1 (fr)	2007-07-20	2007-07-20	Cable de controle electrique.

Publications (3)

Publication Number	Publication Date
EP2017855A2 true EP2017855A2 (de)	2009-01-21
EP2017855A3 EP2017855A3 (de)	2014-05-21
EP2017855B1 EP2017855B1 (de)	2014-12-31

Family

ID=38974661

Family Applications (1)

Application Number	Title	Priority Date	Filing Date
EP08160117.1A Not-in-force EP2017855B1 (de)	2007-07-20	2008-07-10	Elektrisches Kontrollkabel

Country Status (6)

Country	Link
US (1)	US8692120B2 (de)
EP (1)	EP2017855B1 (de)
KR (1)	KR101448611B1 (de)
CN (1)	CN101350235A (de)
ES (1)	ES2531935T3 (de)
FR (1)	FR2919105B1 (de)

Families Citing this family (17)

* Cited by examiner, † Cited by third party
Publication number	Priority date	Publication date	Assignee	Title
KR101247345B1 (ko) *	2010-08-05	2013-03-26	황용근	의료용 전력 및 데이터 케이블
US20120111603A1 (en) *	2010-11-10	2012-05-10	Jorge Cofre	Power and/or telecommunication cable comprising a reinforced ground-check conductor
JP5737323B2 (ja) *	2013-05-01	2015-06-17	住友電気工業株式会社	電気絶縁ケーブル
US9140438B2 (en)	2013-09-13	2015-09-22	Willis Electric Co., Ltd.	Decorative lighting with reinforced wiring
KR101430624B1 (ko) *	2014-03-19	2014-08-18	(주) 코리아에스이	보정 강선을 포함하는 인장 케이블
JP2015222626A (ja) *	2014-05-22	2015-12-10	日立金属株式会社	シールド電線、ハーネス、電気回路、布地、衣服及びシート
USD815047S1 (en)	2014-09-25	2018-04-10	Conway Electric, LLC	Overbraided electrical cord with X pattern
US9793625B2 (en) *	2015-03-19	2017-10-17	Yazaki Corporation	Electric wire with connecting terminal and method for manufacturing such electric wire
DE102015106357B4 (de) *	2015-04-24	2024-01-25	Lisa Dräxlmaier GmbH	Elektrische Leitung mit Radialausgleichsfederelement und Fahrzeug-Bordnetz
WO2017056278A1 (ja) *	2015-09-30	2017-04-06	住友電気工業株式会社	多芯ケーブル用コア電線及び多芯ケーブル
CA2946387A1 (en)	2015-10-26	2017-04-26	Willis Electric Co., Ltd.	Tangle-resistant decorative lighting assembly
TWI549393B (zh) *	2015-12-21	2016-09-11	鑫基塑膠企業股份有限公司	穿線器及線材
US10522270B2 (en)	2015-12-30	2019-12-31	Polygroup Macau Limited (Bvi)	Reinforced electric wire and methods of making the same
KR101680284B1 (ko) *	2016-02-05	2016-11-29	조명현	폴리머 복합소재
DK3443565T3 (da)	2016-04-11	2022-03-28	Nkt Cables Group As	Selvbærende elektrisk strømkabel og bøjearrangement
CN108122639A (zh) *	2016-11-29	2018-06-05	江苏河阳电气有限公司	一种碳纤维耐超高温电缆及其制备方法
CN108429133A (zh) *	2018-05-07	2018-08-21	深圳供电局有限公司	一种新型组合接地网结构

Citations (3)

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Publication number	Priority date	Publication date	Assignee	Title
US5159157A (en)	1989-09-12	1992-10-27	Kabelwerke Reinshagen Gmbh	Electrical cable with element of high tensile strength
EP1089299A2 (de)	1999-09-30	2001-04-04	Yazaki Corporation	Hochfester und leichter Leiter und verseilter und komprimierter Leiter
US7145082B2 (en)	2001-11-16	2006-12-05	Nexons	Flexible electrical line

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US2971321A (en) *	1956-10-16	1961-02-14	Himmelfarb David	Plied cord rope construction
US3137990A (en) *	1961-09-29	1964-06-23	William L Carranza	Baling twine
US3980808A (en) *	1974-09-19	1976-09-14	The Furukawa Electric Co., Ltd.	Electric cable
DE3169897D1 (en) *	1980-12-19	1985-05-15	Kupferdraht Isolierwerk Ag	Overhead cable with tension members
DE4004802A1 (de) *	1990-02-13	1991-08-14	Siemens Ag	Elektrisches kabel mit tragorgan und zwei konzentrisch angeordneten leitern
DE4136227A1 (de) *	1991-11-04	1993-05-06	Kabelwerke Reinshagen Gmbh, 5600 Wuppertal, De	Zugfeste elektrische leitung
DE10016536A1 (de) *	2000-04-03	2001-10-04	Roblon As Frederikshavn	Verstärkungselement insbesondere zur Anwendung in einem Kabel, Kabel mit solchen Verstärkungselementen sowie Herstellungsverfahren
NZ535979A (en)	2002-04-23	2007-11-30	Composite Tech Corp	Aluminum conductor composite core reinforced cable and method of manufacture
US20040182597A1 (en) *	2003-03-20	2004-09-23	Smith Jack B.	Carbon-core transmission cable

2007
- 2007-07-20 FR FR0756639A patent/FR2919105B1/fr not_active Expired - Fee Related
2008
- 2008-07-09 US US12/217,906 patent/US8692120B2/en not_active Expired - Fee Related
- 2008-07-10 EP EP08160117.1A patent/EP2017855B1/de not_active Not-in-force
- 2008-07-10 ES ES08160117.1T patent/ES2531935T3/es active Active
- 2008-07-17 KR KR1020080069494A patent/KR101448611B1/ko not_active Expired - Fee Related
- 2008-07-21 CN CNA2008102103717A patent/CN101350235A/zh active Pending

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number	Priority date	Publication date	Assignee	Title
US5159157A (en)	1989-09-12	1992-10-27	Kabelwerke Reinshagen Gmbh	Electrical cable with element of high tensile strength
EP1089299A2 (de)	1999-09-30	2001-04-04	Yazaki Corporation	Hochfester und leichter Leiter und verseilter und komprimierter Leiter
US7145082B2 (en)	2001-11-16	2006-12-05	Nexons	Flexible electrical line

Also Published As

Publication number	Publication date
EP2017855B1 (de)	2014-12-31
FR2919105A1 (fr)	2009-01-23
EP2017855A3 (de)	2014-05-21
KR101448611B1 (ko)	2014-10-08
KR20090009723A (ko)	2009-01-23
ES2531935T3 (es)	2015-03-20
CN101350235A (zh)	2009-01-21
US8692120B2 (en)	2014-04-08
FR2919105B1 (fr)	2009-10-02
US20090071688A1 (en)	2009-03-19

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