EP2025807A1 - Procédé de récupération de produits chimiques dans une mise en pâte mécanique - Google Patents
Procédé de récupération de produits chimiques dans une mise en pâte mécanique Download PDFInfo
- Publication number
- EP2025807A1 EP2025807A1 EP07397025A EP07397025A EP2025807A1 EP 2025807 A1 EP2025807 A1 EP 2025807A1 EP 07397025 A EP07397025 A EP 07397025A EP 07397025 A EP07397025 A EP 07397025A EP 2025807 A1 EP2025807 A1 EP 2025807A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- sodium carbonate
- concentrate
- sodium
- limestone
- mixed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000000034 method Methods 0.000 title claims abstract description 23
- 239000000126 substance Substances 0.000 title claims abstract description 20
- 238000004537 pulping Methods 0.000 title claims abstract description 10
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims abstract description 52
- 229910000029 sodium carbonate Inorganic materials 0.000 claims abstract description 26
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims abstract description 24
- 239000000292 calcium oxide Substances 0.000 claims abstract description 13
- 239000012141 concentrate Substances 0.000 claims abstract description 10
- 239000000835 fiber Substances 0.000 claims abstract description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 8
- 238000001704 evaporation Methods 0.000 claims abstract description 4
- 230000001590 oxidative effect Effects 0.000 claims abstract description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 12
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims description 12
- 239000002351 wastewater Substances 0.000 claims description 11
- 239000003546 flue gas Substances 0.000 claims description 10
- 238000004061 bleaching Methods 0.000 claims description 9
- 238000009993 causticizing Methods 0.000 claims description 7
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 6
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 6
- 238000002485 combustion reaction Methods 0.000 claims description 6
- 238000007670 refining Methods 0.000 claims description 6
- 235000008733 Citrus aurantifolia Nutrition 0.000 claims description 4
- 235000011941 Tilia x europaea Nutrition 0.000 claims description 4
- 239000004571 lime Substances 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 4
- 150000002978 peroxides Chemical class 0.000 claims description 4
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 claims description 3
- 238000006243 chemical reaction Methods 0.000 claims description 3
- 239000003517 fume Substances 0.000 claims description 3
- 238000005470 impregnation Methods 0.000 claims description 3
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N iron oxide Inorganic materials [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims description 3
- NDLPOXTZKUMGOV-UHFFFAOYSA-N oxo(oxoferriooxy)iron hydrate Chemical compound O.O=[Fe]O[Fe]=O NDLPOXTZKUMGOV-UHFFFAOYSA-N 0.000 claims description 3
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 2
- 229910021538 borax Inorganic materials 0.000 claims description 2
- 238000001816 cooling Methods 0.000 claims description 2
- 235000010339 sodium tetraborate Nutrition 0.000 claims description 2
- 239000007787 solid Substances 0.000 claims description 2
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims description 2
- BSVBQGMMJUBVOD-UHFFFAOYSA-N trisodium borate Chemical compound [Na+].[Na+].[Na+].[O-]B([O-])[O-] BSVBQGMMJUBVOD-UHFFFAOYSA-N 0.000 claims description 2
- 235000019738 Limestone Nutrition 0.000 claims 4
- 239000006028 limestone Substances 0.000 claims 4
- 239000000203 mixture Substances 0.000 claims 2
- 239000003795 chemical substances by application Substances 0.000 claims 1
- 238000002848 electrochemical method Methods 0.000 claims 1
- 238000000926 separation method Methods 0.000 claims 1
- 239000002023 wood Substances 0.000 description 7
- 238000010411 cooking Methods 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 239000002655 kraft paper Substances 0.000 description 4
- 239000011368 organic material Substances 0.000 description 3
- 239000000123 paper Substances 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 102100031260 Acyl-coenzyme A thioesterase THEM4 Human genes 0.000 description 2
- 101000638510 Homo sapiens Acyl-coenzyme A thioesterase THEM4 Proteins 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 238000001311 chemical methods and process Methods 0.000 description 2
- 239000003112 inhibitor Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- YDZQQRWRVYGNER-UHFFFAOYSA-N iron;titanium;trihydrate Chemical compound O.O.O.[Ti].[Fe] YDZQQRWRVYGNER-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 229910052979 sodium sulfide Inorganic materials 0.000 description 2
- GRVFOGOEDUUMBP-UHFFFAOYSA-N sodium sulfide (anhydrous) Chemical compound [Na+].[Na+].[S-2] GRVFOGOEDUUMBP-UHFFFAOYSA-N 0.000 description 2
- 229910021653 sulphate ion Inorganic materials 0.000 description 2
- 230000000930 thermomechanical effect Effects 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- 229910052719 titanium Inorganic materials 0.000 description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- 241001086438 Euclichthys polynemus Species 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 1
- 239000004115 Sodium Silicate Substances 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000003518 caustics Substances 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000009533 lab test Methods 0.000 description 1
- 229920005610 lignin Polymers 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- 229910052911 sodium silicate Inorganic materials 0.000 description 1
- GEHJYWRUCIMESM-UHFFFAOYSA-L sodium sulfite Chemical compound [Na+].[Na+].[O-]S([O-])=O GEHJYWRUCIMESM-UHFFFAOYSA-L 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 238000004065 wastewater treatment Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C11/00—Regeneration of pulp liquors or effluent waste waters
- D21C11/0064—Aspects concerning the production and the treatment of green and white liquors, e.g. causticizing green liquor
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C11/00—Regeneration of pulp liquors or effluent waste waters
- D21C11/10—Concentrating spent liquor by evaporation
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C11/00—Regeneration of pulp liquors or effluent waste waters
- D21C11/12—Combustion of pulp liquors
- D21C11/122—Treatment, e.g. dissolution, of the smelt
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C9/00—After-treatment of cellulose pulp, e.g. of wood pulp, or cotton linters ; Treatment of dilute or dewatered pulp or process improvement taking place after obtaining the raw cellulosic material and not provided for elsewhere
- D21C9/10—Bleaching ; Apparatus therefor
Definitions
- This invention relates to a method to recover chemicals in mechanical pulping by evaporating mechanical pulping or recycled fibre plant effluent and burning the received concentrate in a temperature of at least 850 °C under oxidative atmosphere to yield sodium carbonate, the flue gases formed during the combustion are cooled by mixing a colder medium into the flue gases to reach a temperature of 700 to 600°C in order to prevent formed sodium carbonate to stick on surfaces, further cooling of the flue gas and sodium carbonate fume is carried out by converting its heat content into steam, and subsequently sodium carbonate ash is removed from the cooled flue gas flow and dissolved in water for reuse in impregnation prior to refining and/or in peroxide bleaching.
- Bleaching may require a higher pH than is reached only with a sodium carbonate solution.
- higher pH solution is generated from a sodium carbonate solution by recausticizing i.e. mixing CaO into the solution or alternatively by electrolytic decomposition of N a2 CO 3 into NaOH and CO 2 .
- the recausticizing can be complete or partial depending on the pH requirement in peroxide bleaching.
- calcium carbonate can be fed into the combustion furnace where it is calcined into CaO, or also ferric oxide as iron ore or titanium ore, ilmenite or any other autocaustizicing chemical can be fed to the furnace mixed with the concentrate or separately.
- Wood can be processed chemically or mechanically to produce fibers suitable for papermaking.
- chemical processes lignin binding the fibers of wood together is dissolved in a chemical process at an elevated temperature and pressure.
- the chemical solution may be either acidic or basic.
- alkaline cooking process known as sulphate or kraft cooking NaOH and Na 2 S are used as cooking chemicals. Pulp yield prior to bleaching is about 50%.
- Dissolved wood substances and cooking chemicals are recovered from the fiber in a washing system as a solution having a total solids content above 10%, the remainder being water. This spent liquor is concentrated by evaporation, whereupon it is combusted in a chemical recovery boiler under reducing conditions.
- the heat content of organic material dissolved from wood is recovered as high-pressure steam, from which electricity and process steam of a lower pressure is produced, generally by means of a turbogenerator.
- the chemicals form a melt at the bottom of the recovery boiler, which melt is dissolved in water.
- the solution having Na 2 CO 3 and Na 2 S as main components is converted by a conventional causticizing process into cooking chemicals suitable for reuse.
- thermo mechanical pulping process i.e. a TMP process
- COD chemical oxygen demand
- thermo mechanical refining or CTMP plants are not equally often integrated with a paper mill, but rather, the produced pulp is bleached, dried and transported for use elsewhere.
- the chemical oxygen demand of wastewater from this process may be twice or more compared to conventional mechanically refined pulp, whereby also the costs of waste water treatment in a biological treatment plant is roughly at least doubled.
- spent chemicals cannot be recovered, but instead, they are often dumped in nearby waterways thus forming a potential environmental hazard.
- it is known that the operation of a biological treatment plant is problematic due to extractives dissolved from wood into the wastewater. An original function of the extractives is to protect wood against decay and microbes.
- the CTMP-process produces fibres at a high yield of above 90%.
- the fibres in numerous applications can replace kraft pulp.
- the investment costs in relation to production capacity are considerably lower than in a sulphate pulping process.
- chips are traditionally impregnated with a Na 2 SO 3 solution.
- chemical consumption in impregnation is about 20 kg / ton pulp or higher.
- the pulp is bleached by using at least 20 kg H 2 O 2 /ton pulp together with an equal amount of NaOH. Further, up to 20 kg sodium silicate per ton pulp is generally used as an inhibitor.
- said problem can be solved by carrying out causticizing (partial or complete) in a carbonate ash dissolving vessel by adding CaO into it and to have normal causticizing reaction to proceed.
- Formed CaCO 3 is separated in a filter or centrifuge resulting in partly causticized liquor for bleaching.
- calcium carbonate can be fed into the combustion furnace where it is calcined into CaO.
- ferric oxide as iron ore, titanium oxide as titanium ore, sodium borate, ilmenite or any other autocaustizicing chemical can be fed to the furnace mixed with concentrate or separately.
- Oxidized green liquor from a running BCTMP mill was used for the tests. Said liquor had following analysis: Total sodium 3.9 mol/l SO 4 0.54 mol/l(a) or 0.40 mol/l(b) * S 2 O 3 0.025 mol/l Dregs 30 mg/l Causticity 33 %
- the reults confirm that partial recausticizing is a real possibility.
- Used calcium carbonate can be reused by drying it and by feeding it into a concentrate combustion furnace to be converted into calcium oxide or by mixing it into evaporated wastewater as moist and by feeding it into final concentrators and further into a furnace.
Landscapes
- Paper (AREA)
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP07397025A EP2025807A1 (fr) | 2007-07-25 | 2007-07-25 | Procédé de récupération de produits chimiques dans une mise en pâte mécanique |
| US11/889,030 US20090025892A1 (en) | 2007-07-25 | 2007-08-08 | Method to recover chemicals in mechanical pulping |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP07397025A EP2025807A1 (fr) | 2007-07-25 | 2007-07-25 | Procédé de récupération de produits chimiques dans une mise en pâte mécanique |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP2025807A1 true EP2025807A1 (fr) | 2009-02-18 |
Family
ID=39092275
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP07397025A Withdrawn EP2025807A1 (fr) | 2007-07-25 | 2007-07-25 | Procédé de récupération de produits chimiques dans une mise en pâte mécanique |
Country Status (2)
| Country | Link |
|---|---|
| US (1) | US20090025892A1 (fr) |
| EP (1) | EP2025807A1 (fr) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2014076361A1 (fr) * | 2012-11-16 | 2014-05-22 | Andritz Oy | Procédé pour la lixiviation de cendre de chaudière de récupération |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7892993B2 (en) * | 2003-06-19 | 2011-02-22 | Eastman Chemical Company | Water-dispersible and multicomponent fibers from sulfopolyesters |
| CA2754521C (fr) * | 2009-03-09 | 2015-11-10 | Kiram Ab | Procede de fabrication de cellulose faconnee associe a un systeme de recuperation d'usine de pate a papier |
| US20110171107A1 (en) * | 2010-01-07 | 2011-07-14 | California Institute Of Technology | System for halting the increase in atmospheric carbon dioxide and method of operation thereof |
| US9927061B2 (en) | 2012-07-27 | 2018-03-27 | W. L. Gore & Associates Gmbh | Envelope for a laminar structure providing adaptive thermal insulation |
| WO2014019611A1 (fr) | 2012-07-31 | 2014-02-06 | W. L. Gore & Associates Gmbh | Enveloppe pour une structure laminaire fournissant une isolation thermique adaptative |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0633351A1 (fr) * | 1991-03-01 | 1995-01-11 | Domtar, Inc. | Recyclage de déchets cellulosiques |
| WO1997023687A1 (fr) * | 1995-12-22 | 1997-07-03 | Combustion Engineering, Inc. | Procede de gazeification de liqueur noire et regeneration de la liqueur de reduction en pate |
| WO1997037944A1 (fr) * | 1996-04-03 | 1997-10-16 | Jaakko Pöyry Oy | Procede d'oxydation de liquides residuaires contenant des substances organiques |
| US20050150440A1 (en) * | 2004-01-14 | 2005-07-14 | Rinheat Oy | Method for combusting an organic waste concentrate containing alkali metal compounds under oxidative conditions |
| EP1566480A1 (fr) * | 2002-11-05 | 2005-08-24 | Nippon Rensui Co. | Procede de production de pate kraft |
| US20060201641A1 (en) * | 2001-08-07 | 2006-09-14 | Bioregional Minimills (Uk) Limited | Methods for producing pulp and treating black liquor |
| US20070051482A1 (en) * | 1997-05-21 | 2007-03-08 | Olsen Gary A | Method for kraft waste reclamation |
| EP1777338A1 (fr) * | 2005-10-18 | 2007-04-25 | Kvaerner Power Oy | Procédé d'épuration des gaz d'échappement |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1726236A (en) * | 1928-09-26 | 1929-08-27 | Herschel C Parker | Electrochemical treatment of saline and alkaline solutions |
| US5284550A (en) * | 1992-06-18 | 1994-02-08 | Combustion Engineering, Inc. | Black liquier gasification process operating at low pressures using a circulating fluidized bed |
-
2007
- 2007-07-25 EP EP07397025A patent/EP2025807A1/fr not_active Withdrawn
- 2007-08-08 US US11/889,030 patent/US20090025892A1/en not_active Abandoned
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0633351A1 (fr) * | 1991-03-01 | 1995-01-11 | Domtar, Inc. | Recyclage de déchets cellulosiques |
| WO1997023687A1 (fr) * | 1995-12-22 | 1997-07-03 | Combustion Engineering, Inc. | Procede de gazeification de liqueur noire et regeneration de la liqueur de reduction en pate |
| WO1997037944A1 (fr) * | 1996-04-03 | 1997-10-16 | Jaakko Pöyry Oy | Procede d'oxydation de liquides residuaires contenant des substances organiques |
| US20070051482A1 (en) * | 1997-05-21 | 2007-03-08 | Olsen Gary A | Method for kraft waste reclamation |
| US20060201641A1 (en) * | 2001-08-07 | 2006-09-14 | Bioregional Minimills (Uk) Limited | Methods for producing pulp and treating black liquor |
| EP1566480A1 (fr) * | 2002-11-05 | 2005-08-24 | Nippon Rensui Co. | Procede de production de pate kraft |
| US20050150440A1 (en) * | 2004-01-14 | 2005-07-14 | Rinheat Oy | Method for combusting an organic waste concentrate containing alkali metal compounds under oxidative conditions |
| EP1777338A1 (fr) * | 2005-10-18 | 2007-04-25 | Kvaerner Power Oy | Procédé d'épuration des gaz d'échappement |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2014076361A1 (fr) * | 2012-11-16 | 2014-05-22 | Andritz Oy | Procédé pour la lixiviation de cendre de chaudière de récupération |
| US9719209B2 (en) | 2012-11-16 | 2017-08-01 | Andritz Oy | Method for leaching recovery-boiler ash |
Also Published As
| Publication number | Publication date |
|---|---|
| US20090025892A1 (en) | 2009-01-29 |
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