EP2048217A2 - Procédé de décocage de fours de craquage - Google Patents
Procédé de décocage de fours de craquage Download PDFInfo
- Publication number
- EP2048217A2 EP2048217A2 EP08017417A EP08017417A EP2048217A2 EP 2048217 A2 EP2048217 A2 EP 2048217A2 EP 08017417 A EP08017417 A EP 08017417A EP 08017417 A EP08017417 A EP 08017417A EP 2048217 A2 EP2048217 A2 EP 2048217A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- decoking
- furnace
- gas
- cracking
- cyclone separator
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
- 238000005336 cracking Methods 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title claims abstract description 22
- 238000005235 decoking Methods 0.000 claims abstract description 30
- 239000002245 particle Substances 0.000 claims abstract description 30
- 239000007787 solid Substances 0.000 claims abstract description 20
- 230000003197 catalytic effect Effects 0.000 claims abstract description 13
- 229930195733 hydrocarbon Natural products 0.000 claims abstract description 9
- 150000002430 hydrocarbons Chemical class 0.000 claims abstract description 9
- 239000007789 gas Substances 0.000 claims description 38
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 239000003546 flue gas Substances 0.000 claims description 4
- 238000004227 thermal cracking Methods 0.000 claims description 4
- 238000002485 combustion reaction Methods 0.000 claims description 3
- 238000003776 cleavage reaction Methods 0.000 abstract description 3
- 230000007017 scission Effects 0.000 abstract description 3
- 230000015572 biosynthetic process Effects 0.000 abstract description 2
- 238000004064 recycling Methods 0.000 abstract description 2
- 239000000571 coke Substances 0.000 description 19
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 18
- 229910002091 carbon monoxide Inorganic materials 0.000 description 15
- 239000000428 dust Substances 0.000 description 13
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 12
- 238000010791 quenching Methods 0.000 description 7
- 229910002092 carbon dioxide Inorganic materials 0.000 description 6
- 239000001569 carbon dioxide Substances 0.000 description 6
- 230000005855 radiation Effects 0.000 description 6
- 239000004215 Carbon black (E152) Substances 0.000 description 4
- 238000004939 coking Methods 0.000 description 3
- 230000004992 fission Effects 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 238000007086 side reaction Methods 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000012159 carrier gas Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012729 immediate-release (IR) formulation Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 238000013022 venting Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B43/00—Preventing or removing incrustations
- C10B43/02—Removing incrustations
- C10B43/10—Removing incrustations by burning out
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G70/00—Working-up undefined normally gaseous mixtures obtained by processes covered by groups C10G9/00, C10G11/00, C10G15/00, C10G47/00, C10G51/00
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G9/00—Thermal non-catalytic cracking, in the absence of hydrogen, of hydrocarbon oils
- C10G9/14—Thermal non-catalytic cracking, in the absence of hydrogen, of hydrocarbon oils in pipes or coils with or without auxiliary means, e.g. digesters, soaking drums, expansion means
- C10G9/16—Preventing or removing incrustation
Definitions
- the invention relates to a process for the decoking of a cracking furnace for the thermal cracking of hydrocarbons, in which a Entkokungsgas is passed through verkokte plant parts, wherein a decoking exhaust gas is formed.
- the thermal cracking of hydrocarbons is of great industrial importance.
- cracking furnaces with at least one convection and radiation zone are used.
- the actual thermal splitting is carried out in the burner-heated radiation zone, while in the convection zone, the hydrocarbons and other fluids are heated by arranged there heat exchanger against the flue gas.
- hydrocarbon and process steam are preheated in the heat exchangers of the convection zone and fed to the arranged in the radiation zone coils a hydrocarbon / vapor mixture.
- the generated cracking gases are rapidly cooled to stop the reactions.
- Such splitting methods and cracking furnaces are for example made DE 2830824 and DE 2854061 known.
- the resulting decoke exhaust gas may e.g. Peak levels up to about 20,000 ppm by volume of carbon monoxide in dry exhaust gas. An immediate release of this Entkokungsabgases to the atmosphere should therefore be avoided for environmental reasons.
- EP 0497155 proposed not to lead the decoke exhaust gas into the furnace but to a catalytic treatment.
- a catalyst for the oxidation of incompletely combusted components in the decoking exhaust gas the process is simplified.
- the carbon monoxide and other unburned components in the decoke exhaust gas are further reduced, but the mechanically discharged deposits remain in the decoke exhaust gas.
- the present invention is therefore based on the object to develop an alternative method for decoking a cracking furnace.
- the present object is achieved in that the Entkokungsabgas is recycled via a cyclone separator in the furnace of the cracking furnace or is led to a catalytic treatment, wherein the majority of solid particles in the cyclone separator is removed from the Entkokungsabgas.
- a decoking gas is passed through the coked plant parts during a cleaning phase, whereby a decoking off-gas is produced.
- the resulting decoking exhaust gas contains beside Oxygen, nitrogen and water vapor predominantly coke particles (dust particles), carbon monoxide and carbon dioxide.
- the decoke exhaust gas is first passed through a cyclone separator.
- solid components may be separated from gaseous parts. In Zyklonabscheider therefore the majority of solid particles (coke particles, dust particles) is removed from the Entkokungsabgas.
- the gaseous part of the Entkokungsabgases is performed by the cyclone in a suitable manner in the furnace of the cracking furnace, where at the prevailing temperatures carbon monoxide is almost completely converted into carbon dioxide and a large combustion of the non-deposited coke particles.
- the gaseous portion of the decoking exhaust gas may be passed from the cyclone separator to a catalytic treatment.
- the catalytic treatment oxidation
- carbon monoxide is converted to carbon dioxide.
- the decoke exhaust gas, as it ultimately leaves the cracking furnace or the catalytic treatment is therefore almost free of solid particles such as coke particles and almost free of carbon monoxide.
- the process according to the invention thus represents an environmentally friendly alternative to the decoking of cracking furnaces.
- water is injected into the decoking exhaust gas upstream of the cyclone separator.
- the separation efficiency of the cyclone separator is significantly improved.
- the emission of dust or coke particles can thus be further reduced.
- the solid particles of the decoking exhaust gas can be humidified by the regular injection of water, whereby the separation of the solid particles is improved by the cyclone.
- FIG. 1 shows a radiation zone (1 a) and convection zone (1 b) existing cracking furnace (1).
- a mixture of air and water vapor is sent into the cracking tubes (2) and the subsequent quenching gas coolers (3).
- the radiation zone (1a) of the cracking furnace (1) is kept at a temperature of about 1100 ° C. via the burners (4).
- the Entkokungsabgas (5) resulting in the crevices is directed to a cyclone separator (6). Before the cyclone separator (6) water (7) is injected into the Entkokungsabgas (5) at regular intervals.
- FIG. 2 shows an embodiment of the invention with a catalytic treatment.
- the Entkokungsabgas (5) produced in the crevices is passed into a cyclone separator (6) after regular humidification (7), where from the Entkokungsabgas (5) solid components such as coke and dust particles (8) are separated out.
- the decoking exhaust gas (9) freed from solid components is passed into a catalytic treatment (11), where carbon monoxide is oxidized to carbon dioxide and the remaining coke particles at temperatures dependent on the respective catalyst.
- the exhaust gas flow guided into the smoke outlet (10) is thus now freed from coke or dust particles and also carbon monoxide.
Landscapes
- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE200710048984 DE102007048984A1 (de) | 2007-10-12 | 2007-10-12 | Verfahren zur Entkokung von Spaltöfen |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP2048217A2 true EP2048217A2 (fr) | 2009-04-15 |
| EP2048217A3 EP2048217A3 (fr) | 2012-06-06 |
Family
ID=40298632
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP08017417A Ceased EP2048217A3 (fr) | 2007-10-12 | 2008-10-02 | Procédé de décocage de fours de craquage |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP2048217A3 (fr) |
| DE (1) | DE102007048984A1 (fr) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103965947A (zh) * | 2013-02-06 | 2014-08-06 | 中国石油化工集团公司 | 一种裂解炉炉体结构 |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2830824A1 (de) | 1978-07-13 | 1980-01-24 | Linde Ag | Verfahren zum spalten von kohlenwasserstoffen |
| DE2929316A1 (de) | 1978-08-04 | 1980-02-28 | Schroeder Wilburn C | Kontinuierliches verfahren zur hydrierung von kohle |
| DE2854061A1 (de) | 1978-12-14 | 1980-07-03 | Linde Ag | Verfahren zum vorwaermen von kohlenwasserstoffen vor deren thermischer spaltung |
| EP0021167A1 (fr) | 1979-06-08 | 1981-01-07 | Linde Aktiengesellschaft | Procédé et dispositif pour le décokage thermique d'un réacteur de craquage thermique d'hydrocarbures, le reacteur comportant une zone de craquage et un refroidisseur pour le gaz de craquage |
| EP0036151A1 (fr) | 1980-03-15 | 1981-09-23 | BASF Aktiengesellschaft | Procédé de décokage de refroidisseurs de gaz craqués |
| WO1990012851A1 (fr) | 1989-04-14 | 1990-11-01 | Procedes Petroliers Et Petrochimiques | Procede et appareillage pour le decokage d'une installation de vapocraquage |
| EP0497155A1 (fr) | 1991-01-31 | 1992-08-05 | Linde Aktiengesellschaft | Procédé de décokéfaction de fours de pyrolyse |
| EP1087007A2 (fr) | 1999-09-22 | 2001-03-28 | Technip Italy S.p.A. | Procédé et appareillage pour la reduction de poussière de coke dans les effluents lors du décokage des fours de craquage |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2652817B1 (fr) * | 1989-10-06 | 1993-11-26 | Procedes Petroliers Petrochimiqu | Procede et installation de vapocraquage d'hydrocarbures, a recyclage de particules solides erosives. |
| US5266169A (en) * | 1992-06-03 | 1993-11-30 | Praxair Technology, Inc. | Apparatus for separating and recycling cleaning particles for cleaning furnace tubes |
-
2007
- 2007-10-12 DE DE200710048984 patent/DE102007048984A1/de not_active Withdrawn
-
2008
- 2008-10-02 EP EP08017417A patent/EP2048217A3/fr not_active Ceased
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2830824A1 (de) | 1978-07-13 | 1980-01-24 | Linde Ag | Verfahren zum spalten von kohlenwasserstoffen |
| DE2929316A1 (de) | 1978-08-04 | 1980-02-28 | Schroeder Wilburn C | Kontinuierliches verfahren zur hydrierung von kohle |
| DE2854061A1 (de) | 1978-12-14 | 1980-07-03 | Linde Ag | Verfahren zum vorwaermen von kohlenwasserstoffen vor deren thermischer spaltung |
| EP0021167A1 (fr) | 1979-06-08 | 1981-01-07 | Linde Aktiengesellschaft | Procédé et dispositif pour le décokage thermique d'un réacteur de craquage thermique d'hydrocarbures, le reacteur comportant une zone de craquage et un refroidisseur pour le gaz de craquage |
| EP0036151A1 (fr) | 1980-03-15 | 1981-09-23 | BASF Aktiengesellschaft | Procédé de décokage de refroidisseurs de gaz craqués |
| WO1990012851A1 (fr) | 1989-04-14 | 1990-11-01 | Procedes Petroliers Et Petrochimiques | Procede et appareillage pour le decokage d'une installation de vapocraquage |
| US5186815A (en) | 1989-04-14 | 1993-02-16 | Procedes Petroliers Et Petrochimiques | Method of decoking an installation for steam cracking hydrocarbons, and a corresponding steam-cracking installation |
| EP0497155A1 (fr) | 1991-01-31 | 1992-08-05 | Linde Aktiengesellschaft | Procédé de décokéfaction de fours de pyrolyse |
| EP1087007A2 (fr) | 1999-09-22 | 2001-03-28 | Technip Italy S.p.A. | Procédé et appareillage pour la reduction de poussière de coke dans les effluents lors du décokage des fours de craquage |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103965947A (zh) * | 2013-02-06 | 2014-08-06 | 中国石油化工集团公司 | 一种裂解炉炉体结构 |
| CN103965947B (zh) * | 2013-02-06 | 2015-10-28 | 中国石油化工集团公司 | 一种裂解炉炉体结构 |
Also Published As
| Publication number | Publication date |
|---|---|
| DE102007048984A1 (de) | 2009-04-16 |
| EP2048217A3 (fr) | 2012-06-06 |
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| RAP1 | Party data changed (applicant data changed or rights of an application transferred) |
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| RIC1 | Information provided on ipc code assigned before grant |
Ipc: C10B 43/02 20060101AFI20120427BHEP Ipc: B01J 8/08 20060101ALI20120427BHEP Ipc: C10G 9/16 20060101ALI20120427BHEP |
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Effective date: 20161213 |