EP2090696B1 - Sol doté d'un papier de surcouche résistant à l'abrasion - Google Patents

Sol doté d'un papier de surcouche résistant à l'abrasion Download PDF

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Publication number
EP2090696B1
EP2090696B1 EP20090001210 EP09001210A EP2090696B1 EP 2090696 B1 EP2090696 B1 EP 2090696B1 EP 20090001210 EP20090001210 EP 20090001210 EP 09001210 A EP09001210 A EP 09001210A EP 2090696 B1 EP2090696 B1 EP 2090696B1
Authority
EP
European Patent Office
Prior art keywords
layer
floor panel
corundum particles
panel according
floor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Revoked
Application number
EP20090001210
Other languages
German (de)
English (en)
Other versions
EP2090696A1 (fr
Inventor
Reinhard Kreuder
Klaus Fischer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dekor-Kunststoffe GmbH
Dekor Kunststoffe GmbH
Original Assignee
Dekor-Kunststoffe GmbH
Dekor Kunststoffe GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Application filed by Dekor-Kunststoffe GmbH, Dekor Kunststoffe GmbH filed Critical Dekor-Kunststoffe GmbH
Publication of EP2090696A1 publication Critical patent/EP2090696A1/fr
Application granted granted Critical
Publication of EP2090696B1 publication Critical patent/EP2090696B1/fr
Revoked legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
    • D21H27/18—Paper- or board-based structures for surface covering
    • D21H27/22—Structures being applied on the surface by special manufacturing processes, e.g. in presses
    • D21H27/26—Structures being applied on the surface by special manufacturing processes, e.g. in presses characterised by the overlay sheet or the top layers of the structures
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00—Processes for producing special ornamental bodies
    • B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
    • B44C5/0469—Ornamental plaques, e.g. decorative panels, decorative veneers comprising a decorative sheet and a core formed by one or more resin impregnated sheets of paper
    • B44C5/0476—Ornamental plaques, e.g. decorative panels, decorative veneers comprising a decorative sheet and a core formed by one or more resin impregnated sheets of paper with abrasion resistant properties
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H19/00—Coated paper; Coating material
    • D21H19/36—Coatings with pigments
    • D21H19/38—Coatings with pigments characterised by the pigments
    • D21H19/385—Oxides, hydroxides or carbonates
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/25—Web or sheet containing structurally defined element or component and including a second component containing structurally defined particles
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/27—Web or sheet containing structurally defined element or component, the element or component having a specified weight per unit area [e.g., gms/sq cm, lbs/sq ft, etc.]
    • Y10T428/273—Web or sheet containing structurally defined element or component, the element or component having a specified weight per unit area [e.g., gms/sq cm, lbs/sq ft, etc.] of coating
    • Y10T428/277—Cellulosic substrate
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/31504—Composite [nonstructural laminate]
    • Y10T428/31971—Of carbohydrate

Definitions

  • the invention relates to a floor panel, in particular for a laminate floor, with a decorative layer and an overlay paper having a pulp layer.
  • Floor panels of the type mentioned are in particular components of decorative laminates and are used for example in the EP 0 875 399 A2 disclosed.
  • This known floor panel is characterized in particular by a high homogeneity of the spatial distribution of the resin particles and their particular concentration in the so-called Verschleif Anlagen, ie in a the decorative sheet outwardly final a thermosetting resin-containing layer from.
  • properties such as abrasion resistance and wear resistance are of no relevance.
  • An optimal representation of the decoration is only obtained if the overlay films used for production ensure a high transparency.
  • the floor panel closes with a with melamine and / or hard resins impregnated backing paper, which is pressed onto the back of the wood-based panel and its function is to prevent warping and bowls of the finished floor panels by a symmetrical construction of the floor.
  • the position of the corundum particles in the overlay is thus determined by the fact that on the one hand they have to protect the decorative print layer against abrasion, but on the other hand they should also have the greatest possible distance from the actual surface of the finished laminate floor to protect the sensitive press plates.
  • the necessary protection of the press plates is ensured by the grain size and the grain shape of the fine corundum used.
  • a platelet-shaped corundum which preferably aligns parallel to the surface by the application method and the pressing, the risk of pressure plate damage is also reduced because the sharp edges of the narrow corundum plates are not oriented to the sheet.
  • the pulp layer of the overlay paper is provided with a top coat of resin containing the fine corundum particles.
  • the responsible for the abrasion resistance of relatively coarse corundum particles, which are mounted on the decorative side facing the overlay film, have grain sizes of 30 ⁇ m to 125 microns in the prior art.
  • the fine corundum particles responsible for the abrasion resistance which are located on the upper side in a layer near the surface, have a particle size of 0.5-50 ⁇ m, more preferably between 2 ⁇ m and 30 ⁇ m.
  • a practicable variant of the invention therefore provides that the application weight of the top coat is between 1 g / m 2 and 50 g / m 2 .
  • the coat weight of the top coat resin may also be between 5 g / m 2 and 30 g / m 2 .
  • FIG. 1 shown floor panel, which is in the form of a Laminatfußêtpaneels is provided with the reference numeral 100.
  • the floor panel closes with a backing paper impregnated with melamine and / or hard resins, which on the back the wood-based panel is pressed and its function is to prevent warping and bowls of the finished floor panels by a symmetrical construction of the floor.
  • the pulp layer 10 is composed of pulp fibers 11 and is impregnated with the resin in the form of a special melamine resin or a mixture of melamine resin and another resin impregnated by a top coat 12 made of resin.
  • a top coat 12 made of resin.
  • fine corundum particles 13 are evenly distributed before, the mean grain size of these finely divided particles 13 is in the range of 2 microns and 30 microns.
  • the mass fraction of finely divided fine corundum particles 13 in the top coat 12 is, based on a dry topcoat, between 3% and 33%.
  • the application weight of the top coat 12 amounts to 5 g / m 2 to 30 g / m 2 .
  • the underside of the pulp layer 10 is provided with a further resin coating 14.
  • the present invention is not limited in its embodiment to the above-mentioned preferred embodiment. Rather, a number of variants are conceivable, which make use of the illustrated solution even with fundamentally different types of execution.
  • the top coat may consist of different resins. Depending on the desired abrasion resistance and transparency, different fine corundum particles and particle sizes can also be used. In addition, different methods be considered for the application of the top coat resin 12 and the resin coating 14 in the context of the invention.

Landscapes

  • Laminated Bodies (AREA)
  • Floor Finish (AREA)
  • Paper (AREA)
  • Storage Of Web-Like Or Filamentary Materials (AREA)

Claims (12)

  1. Lambris de parquet (100), notamment pour un parquet laminé, avec une couche décorative (17) et un papier overlay, qui comporte une couche de cellulose (10), caractérisé en ce que des particules grossières de corindon (15) se trouvent sur la face inférieure de la couche de cellulose (10), c'est-à-dire sur la face de la couche de cellulose (10) qui dirigée vers la couche décorative (17) et que des particules fines de corindon (13) se trouvent sur la face supérieure de la couche de cellulose (10), c'est à dire sur la face de la couche de cellulose (10) qui est opposée à la couche décorative (17).
  2. Lambris de parquet selon la revendication 1, caractérisé en ce que la couche de cellulose (10) du papier overlay est munie d'une couche de finition (12) en résine qui contient les particules fines de corindon (13).
  3. Lambris de parquet selon la revendication 1 ou 2, caractérisé en ce que les grosseurs de grains des particules fines de corindon (13) se situent entre 0,5 µm et 50 µm.
  4. Lambris de parquet selon la revendication 3, caractérisé en ce que les grosseurs de grains des particules fines de corindon (13) se situent entre 2 µm et 30 µm.
  5. Lambris de parquet selon l'une quelconque des revendications 1 à 4, caractérisé en ce que le pourcentage en masse des particules fines de corindon (13) dans la couche de finition (12) se situe entre 0,5 % et 50 %.
  6. Lambris de parquet selon la revendication 5, caractérisé en ce que le pourcentage en masse des particules fines de corindon (13) dans la couche de finition (12) se situe entre 3 % et 30 %.
  7. Lambris de parquet selon l'une quelconque des revendications précédentes, caractérisé en ce que les particules fines de corindon (13) se trouvent en répartition fine dans la couche de finition (12).
  8. Lambris de parquet selon l'une quelconque des revendications précédentes, caractérisé en ce que le poids d'application de la couche de finition (12) se situe entre 1 g/m2 et 50 g/m2.
  9. Lambris de parquet selon la revendication 8, caractérisé en ce que le poids d'application de la couche de finition (12) se situe entre 5 g/m2 et 30 g/m2.
  10. Lambris de parquet selon l'une quelconque des revendications précédentes, caractérisé en ce que côté envers de la couche de cellulose (10) est appliquée une couche de résine (14) munie de particules de corindon (15).
  11. Lambris de parquet selon la revendication 10, caractérisé en ce que la grosseur de grains des particules de corindon (15) se situe entre 10 µm et 200 µm.
  12. Lambris de parquet selon la revendication 11, caractérisé en ce que la grosseur de grains des particules de corindon (15) se situe entre 30 µm et 150 µm.
EP20090001210 2008-02-12 2009-01-29 Sol doté d'un papier de surcouche résistant à l'abrasion Revoked EP2090696B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE202008001938U DE202008001938U1 (de) 2008-02-12 2008-02-12 Fußboden mit einem scheuerfesten Overlaypapier

Publications (2)

Publication Number Publication Date
EP2090696A1 EP2090696A1 (fr) 2009-08-19
EP2090696B1 true EP2090696B1 (fr) 2010-06-23

Family

ID=39478048

Family Applications (1)

Application Number Title Priority Date Filing Date
EP20090001210 Revoked EP2090696B1 (fr) 2008-02-12 2009-01-29 Sol doté d'un papier de surcouche résistant à l'abrasion

Country Status (5)

Country Link
US (1) US20090214855A1 (fr)
EP (1) EP2090696B1 (fr)
AT (1) ATE472013T1 (fr)
CA (1) CA2653828A1 (fr)
DE (2) DE202008001938U1 (fr)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102012109660A1 (de) * 2012-10-10 2014-04-10 Center For Abrasives And Refractories Research & Development C.A.R.R.D. Gmbh Transparente Oberflächenschutzschicht
MA60164A1 (fr) * 2023-05-02 2024-12-31 Benachir Asmaa Materiau de revetement des surfaces en mosaic ornementale a base de papier et son procede de fabrication

Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3798111A (en) * 1972-03-24 1974-03-19 Mead Corp Multiple layer decorated paper,laminates prepared therefrom and process
US4971855A (en) * 1988-05-02 1990-11-20 Nevamar Corporation Wear-resistant glossy laminates
US5288540A (en) * 1991-06-21 1994-02-22 Formica Technology Delaware Damage resistant decorative laminate having excellent appearance and cleanability and methods of producing same
AT405265B (de) * 1997-04-30 1999-06-25 Kaindl M Dekorlaminat und verfahren zu seiner herstellung
CN100473544C (zh) * 2001-02-20 2009-04-01 克隆纳斯板技术有限公司 装饰纸和浸渍装饰纸的方法
DE10200793B4 (de) * 2002-01-11 2005-02-24 Bausch Gmbh Fußbodenbelagselement und Verfahren zu seiner Herstellung
SE526467C2 (sv) * 2003-11-25 2005-09-20 Pergo Europ Ab Förfarande för framställning av dekorativa ytelement med en ytstruktur
DE102004043355B4 (de) * 2004-09-08 2006-09-21 Kronotec Ag Imprägnat
DE102007028603B4 (de) * 2007-06-19 2011-04-14 Dakor Melamin Imprägnierungen Gmbh Laminat mit einer abriebfesten Dekorfolie und dessen Herstellungsverfahren, insbesondere mit einem Overlay mit besonderem optischen Effekt

Also Published As

Publication number Publication date
CA2653828A1 (fr) 2009-08-12
US20090214855A1 (en) 2009-08-27
DE502009000033D1 (de) 2011-01-13
EP2090696A1 (fr) 2009-08-19
DE202008001938U1 (de) 2008-06-05
ATE472013T1 (de) 2010-07-15

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