EP2090783A2 - Pompe de réacteur à boue destinée au transport simultané de matières solides, de liquides, de vapeurs et de gaz - Google Patents
Pompe de réacteur à boue destinée au transport simultané de matières solides, de liquides, de vapeurs et de gaz Download PDFInfo
- Publication number
- EP2090783A2 EP2090783A2 EP08010657A EP08010657A EP2090783A2 EP 2090783 A2 EP2090783 A2 EP 2090783A2 EP 08010657 A EP08010657 A EP 08010657A EP 08010657 A EP08010657 A EP 08010657A EP 2090783 A2 EP2090783 A2 EP 2090783A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- pump
- liquid
- reactor pump
- gases
- stage
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000007788 liquid Substances 0.000 title claims abstract description 46
- 239000007789 gas Substances 0.000 title abstract description 20
- 239000011343 solid material Substances 0.000 title description 2
- 239000007787 solid Substances 0.000 claims abstract description 20
- 238000001704 evaporation Methods 0.000 claims abstract 3
- 239000010802 sludge Substances 0.000 claims description 11
- 239000000203 mixture Substances 0.000 claims description 9
- 238000005192 partition Methods 0.000 claims description 4
- 230000015572 biosynthetic process Effects 0.000 claims description 2
- 239000008246 gaseous mixture Substances 0.000 claims 1
- 238000010438 heat treatment Methods 0.000 abstract description 2
- 238000011109 contamination Methods 0.000 abstract 1
- 238000006243 chemical reaction Methods 0.000 description 16
- 238000005461 lubrication Methods 0.000 description 5
- 239000011541 reaction mixture Substances 0.000 description 5
- 230000004888 barrier function Effects 0.000 description 4
- 239000012530 fluid Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- 238000002485 combustion reaction Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 239000011344 liquid material Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 239000012495 reaction gas Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000008247 solid mixture Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C19/00—Rotary-piston pumps with fluid ring or the like, specially adapted for elastic fluids
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C25/00—Adaptations of pumps for special use of pumps for elastic fluids
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2210/00—Fluid
- F04C2210/24—Fluid mixed, e.g. two-phase fluid
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2220/00—Application
- F04C2220/20—Pumps with means for separating and evacuating the gaseous phase
Definitions
- the invention is based on the object to promote the mixtures in chemical, especially catalytic reactions of reacting solids, liquids with the resulting vapors and gases during the reaction.
- reaction mixtures can not be circulated, which precludes a continuous reaction. It is therefore an object of the invention to circulate such reaction mixtures during the reaction and to use the good mixing in the delivery system for the acceleration of the reaction and thus reduction of the reaction plant. In the foreground is not the achievement of good efficiencies, but the use of the energy loss to heat the pumped liquid up to reaction temperature.
- the known pump systems are not suitable for promoting the resulting reaction mixtures of gases and vapors on the one hand and solids laden liquids on the other hand.
- Radial gear pumps react very critically to the gases and vapors produced during the reaction.
- the vapors forming during the reaction collect in the center of the impeller because of the low density and lead there to cavitation and to the demolition of the promotion.
- liquid ring vacuum pump One type of pump that creates large negative pressures in the inlet is the liquid ring vacuum pump. However, it is not suitable and intended for liquid and solid transport. This pump is capable of sucking gases and vapors, but not liquids and solids. It was therefore sought after a way to make this type of pump also for the promotion of liquids and solids and thus solve the inventive task.
- the object has been achieved in that the liquid ring vacuum pump combined with the properties of a radial pump.
- a new type of pump was created, which combines the promotion of fluids of the radial pump, the gas promotion of the liquid ring vacuum pump and also allows the promotion of solids by a special design of the channels.
- this study revealed the working discovery. It is the combination of both systems that allows the gases and vapors produced during the reaction to be separated from the liquid and to easily convey both states of matter.
- the separation of the gases and vapors is done on the principle of the liquid ring vacuum pump, which separates and promotes this inward by the centrifugal force of the diegelaufaufrades.
- the delivery of solid and liquid substances on the circumference is done by a control system of the control discs, which transports these substances axially on the circumference and thus more and more solid and liquid materials are nachge redesignt.
- Impellers and control discs are arranged eccentrically. As a result, a liquid ring can form during the intake phase or during gas promotion, which lays on the impeller hub at different distances. Gas-filled spaces are formed which increase and decrease due to the eccentricity. In this operating state, the sludge reactor pump is well suited for the co-promotion of gases and vapors.
- the liquid / vapor mixture is sucked through a suction slot, which is located in the region of the largest distance of the liquid ring from the hub. Because of the different density, the reaction gas accumulates in the hub region and is ejected via a pressure slot, which is located in the region of the smallest distance of the liquid ring from the hub.
- the liquid is separated from the gas phase and discharged through openings in the form of slots or holes which are located on the housing outer diameter in the region of the highest case pressure or conveyed via a guide in the next stage.
- openings in the form of slots or holes which are located on the housing outer diameter in the region of the highest case pressure or conveyed via a guide in the next stage.
- the liquid guide vanes are arranged in front of the outlet openings. The promotion of liquid is possible only with moderate efficiency. The resulting power loss serves to supply energy to the pumped medium.
- a narrow axial gap between the housing and the impeller as in the liquid ring vacuum pump is not necessary because the liquid ring according to the invention does not have to be stabilized in a sealed chamber, but receives axial outlet openings, which are arranged in the region of the highest case pressure, if necessary with downstream guide.
- the design of the openings enables a comminution of the solids with simultaneous shearing action on the pumped medium.
- the liquid which flows through the pressure-side outlet openings is deflected in such a way that it is fed to the next stage or used as a bypass in single-stage machines. This results in a better mixing by a longer residence time of the medium and an additional energy input by friction for faster reaction.
- the ability of the liquid ring vacuum pump is obtained to generate a large intake negative pressure, to promote the gases and vapors as in the vacuum pump in the middle and the Radialrad aid nevertheless the liquid-solid mixture, the sludge, while reacting at high Temperature with through the pump to promote.
- the size of the executed in the embodiment of the invention guide profiles and holes thus simultaneously determine the delivery range of the pump to the solid-liquid mixture. Another advantage is the possibility of cleaning the system by reversing the direction of rotation of the pump.
- the shaft seal used are double-acting, non-directional mechanical seals which are filled with suitable fluid, e.g. Oil can be operated as a barrier medium between the pump side and the atmosphere side seal.
- the barrier liquid is circulated by means of auxiliary pumps with slight overpressure in relation to the pump-side seal.
- the pump bearing is arranged between the inner and outer seal so that the barrier liquid is used simultaneously for lubrication and cooling.
- heat exchangers are connected in the circuit.
- the higher pressure of the barrier fluid compared to the inner seal prevents the abrasive solid particles, such as metal, glass and stones in the sludge, from being kept away from the sealing gap, bearing and shaft.
- additional mixing can be achieved in a loop mixer placed in a bypass tube between the stages ( FIG. 9 ).
- Figure 1 to 5 shows the cross section through a sludge reactor pump according to the invention. It shows the FIG. 1 the cross section in the front part of the pump, which is connected to the suction port of the pump.
- the impeller 2 has a blade ring, which is seen in the direction of rotation, inclined backwards. 3, the shaft is referred to the bearing and the partition 4 to the housing 1 non-positively and positively connected.
- the outlet opening for emptying the pump is denoted by 5.
- the liquid ring is connected to the next stage with the mixture inlet for the next stage 6.
- the ring formed by the centrifugal force on the outer circumference of liquid and solids passes through the intermediate wall between the two stages from outside to inside in the internal mixture inlet 6.
- the gas, which accumulates in the first chamber inside passes with the gas outlet 7 in the next level.
- FIG. 2 explains the system in detail. This figure shows the liquid transport between stages 1 and 2 in the intermediate conducting chamber.
- the guide means 9 which conduct fluidically guided from outside to inside between the stages of liquid and solids in the next stage so that no blockages or fluidic blockages occur.
- FIG. 3 which represents only the intermediate disc, further deepened.
- the FIG. 3 shows only the part of the washer, which is located at the 1st stage, wherein the liquid outlet from the first stage is shown as 8 with.
- FIG. 4 the other half of the washer is shown.
- FIG. 5 is also the gas inlet and gas outlet 6 shown.
- the result of such a conveyor shows the FIG. 6 .
- the mud pump has a high negative pressure on the inlet side of the pump, but generates a relatively low discharge pressure. This is very beneficial in chemical reactions with solids because the solids would clog a nozzle on the exit side. At such low output pressures but the additional switching of nozzles is not necessary, since these pressure differences can be controlled by normal, controlled valves without additional throttling with nozzles.
- FIG. 7 shows the embodiment of an inventive sludge reactor pump with 2 reaction chambers. The designations correspond to those of the sectional images.
- FIG. 8 shows the incorporation of such a mud reactor pump, which is driven by an electric motor, as a whole aggregate. With 12 while the mud reactor is designated. With 13 of the engine is referred to, which is designed as an electric motor or combustion engine or combustion turbine.
- Denoted at 14 is the fan which recirculates the storage cooling, bearing lubrication and pressure lock to prevent the ingress of solid particles from the fluid to the bearings.
- the reservoir for the storage volume of the bearing lubrication is called.
- the pump for the cooling and lubrication circuit of the bearing lubrication is called.
- a slurry reactor pump is coupled to an electric motor.
- the unit has an electrical power consumption of a maximum of 200 kW and an average of 120 kW.
- the unit is 3.5 m long and the sludge reactor pump is mounted on a vibration damper plate.
- the sludge reactor pump has a length of 795 mm and is mounted on a base plate of 840 x 1200 mm.
- the distance between the intake on the engine side and the overpressure pipe on the outside is 795 mm.
- the pressure profile of the overpressure side is in the diagram in FIG. 6 shown.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
- Feeding, Discharge, Calcimining, Fusing, And Gas-Generation Devices (AREA)
- Jet Pumps And Other Pumps (AREA)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102008009647A DE102008009647B4 (de) | 2008-02-18 | 2008-02-18 | Schlammreaktorpumpe zur gleichzeitigen Förderung von Feststoffen, Flüssigkeiten, Dampfen und Gasen |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP2090783A2 true EP2090783A2 (fr) | 2009-08-19 |
| EP2090783A3 EP2090783A3 (fr) | 2009-11-25 |
Family
ID=40756960
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP08010657A Withdrawn EP2090783A3 (fr) | 2008-02-18 | 2008-06-12 | Pompe de réacteur à boue destinée au transport simultané de matières solides, de liquides, de vapeurs et de gaz |
Country Status (9)
| Country | Link |
|---|---|
| US (1) | US20110052390A1 (fr) |
| EP (1) | EP2090783A3 (fr) |
| JP (1) | JP2011514946A (fr) |
| KR (1) | KR20110043519A (fr) |
| CA (1) | CA2715987A1 (fr) |
| DE (1) | DE102008009647B4 (fr) |
| MX (1) | MX2010009093A (fr) |
| RU (1) | RU2470185C2 (fr) |
| WO (1) | WO2009103256A2 (fr) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2011128502A3 (fr) * | 2010-04-14 | 2012-05-31 | Evac International Oy | Pompe à anneau liquide et méthode d'utilisation d'une pompe à anneau liquide |
| WO2013107888A1 (fr) * | 2012-01-20 | 2013-07-25 | Ecotecfuel Llc | Procédé et dispositif de chauffage mécanique d'un mélange |
| US10723956B2 (en) | 2017-07-21 | 2020-07-28 | 1888711 Alberta Inc. | Enhanced distillate oil recovery from thermal processing and catalytic cracking of biomass slurry |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101508057B1 (ko) * | 2013-07-19 | 2015-04-07 | 주식회사 일성 | 진공흡입펌프 |
| WO2018172520A1 (fr) | 2017-03-24 | 2018-09-27 | Innoil Ag | Dispositif de transport et de broyage, procédé pour broyer et chauffer une matière de départ et utilisation |
Family Cites Families (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB703533A (en) * | 1951-07-09 | 1954-02-03 | Otto Siemen | Two-stage liquid ring pump |
| DE1049363B (de) * | 1955-07-19 | 1959-01-29 | Max Adolf Mueller Dipl Ing | Vorrichtung zum Trennen der gasfoermigen und fluessigen Bestandteile von gashaltigenFluessigkeiten mit Fluessigkeitsring und Verdraengerwirkung |
| US3221659A (en) * | 1960-04-20 | 1965-12-07 | Nash Engineering Co | Liquid ring and centrifugal series pumps for varying density fluids |
| US3493494A (en) * | 1968-02-05 | 1970-02-03 | Hartley Simon Ltd | Sludge treatment apparatus and method |
| US4074954A (en) * | 1976-02-27 | 1978-02-21 | Mobil Oil Corporation | Compressor |
| DD134978A1 (de) * | 1978-03-16 | 1979-04-04 | Guenter Glumpf | Selbstansaugende kreiselpumpe mit fluessigkeitsring |
| SU1195055A1 (ru) * | 1984-06-18 | 1985-11-30 | Краснодарский ордена Трудового Красного Знамени политехнический институт | Жидкостно-кольцева машина |
| JPS61112782A (ja) * | 1984-11-02 | 1986-05-30 | Toyo Denki Kogyosho:Kk | 固形物含有流体の吸引・排出装置 |
| JPS61218791A (ja) * | 1985-03-25 | 1986-09-29 | Hitachi Ltd | 液封式気体ポンプ |
| US5114310A (en) * | 1990-09-07 | 1992-05-19 | A. Ahlstrom Corporation | Centrifugal pump with sealing means |
| SE467982B (sv) * | 1990-12-19 | 1992-10-12 | Kamyr Ab | Suspensionspump med inbyggd vakuumpump, vilken vakuumpump har variabel kapacitet |
| SE502127C2 (sv) * | 1993-12-01 | 1995-08-28 | Kvaerner Pulping Tech | Anordning vid en vakuumpump för avluftning av suspensionspump |
| DE19504272C2 (de) * | 1995-02-09 | 1997-10-23 | Burdosa Ing Herwig Burgert I K | Schlaufenmischer |
| SE9802178L (sv) * | 1998-06-17 | 1999-04-12 | Sunds Defibrator Ind Ab | Centrifugalpump för pumpning av en massasuspention |
| FI111023B (fi) * | 1998-12-30 | 2003-05-15 | Sulzer Pumpen Ag | Menetelmä ja laite materiaalin pumppaamiseksi sekä laitteen yhteydessä käytettävä roottori |
| JP4172287B2 (ja) * | 2003-02-17 | 2008-10-29 | 栗田工業株式会社 | 汚泥の好気性消化処理方法および装置 |
| PT1477682E (pt) * | 2003-05-16 | 2008-06-24 | Sterling Fluid Sys Gmbh | Bomba de gás de anel líquido |
-
2008
- 2008-02-18 DE DE102008009647A patent/DE102008009647B4/de not_active Expired - Fee Related
- 2008-06-12 EP EP08010657A patent/EP2090783A3/fr not_active Withdrawn
-
2009
- 2009-01-14 KR KR1020107021170A patent/KR20110043519A/ko not_active Withdrawn
- 2009-01-14 CA CA2715987A patent/CA2715987A1/fr not_active Abandoned
- 2009-01-14 US US12/918,124 patent/US20110052390A1/en not_active Abandoned
- 2009-01-14 JP JP2010546208A patent/JP2011514946A/ja active Pending
- 2009-01-14 MX MX2010009093A patent/MX2010009093A/es active IP Right Grant
- 2009-01-14 WO PCT/DE2009/000039 patent/WO2009103256A2/fr not_active Ceased
- 2009-01-14 RU RU2010138287/06A patent/RU2470185C2/ru not_active IP Right Cessation
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2011128502A3 (fr) * | 2010-04-14 | 2012-05-31 | Evac International Oy | Pompe à anneau liquide et méthode d'utilisation d'une pompe à anneau liquide |
| CN102933852A (zh) * | 2010-04-14 | 2013-02-13 | 埃瓦克国际有限公司 | 液体环式泵及用于操作液体环式泵的方法 |
| US8944778B2 (en) | 2010-04-14 | 2015-02-03 | Evac International Oy | Liquid ring pump and method for operating a liquid ring pump |
| RU2569988C2 (ru) * | 2010-04-14 | 2015-12-10 | Евак Ой | Жидкостный кольцевой насос и способ приведения в действие жидкостного кольцевого насоса |
| AU2011239931B2 (en) * | 2010-04-14 | 2016-01-28 | Evac Oy | Liquid ring pump and method for operating a liquid ring pump |
| WO2013107888A1 (fr) * | 2012-01-20 | 2013-07-25 | Ecotecfuel Llc | Procédé et dispositif de chauffage mécanique d'un mélange |
| US10723956B2 (en) | 2017-07-21 | 2020-07-28 | 1888711 Alberta Inc. | Enhanced distillate oil recovery from thermal processing and catalytic cracking of biomass slurry |
| US10961465B2 (en) | 2017-07-21 | 2021-03-30 | 1888711 Alberta Inc. | Enhanced distillate oil recovery from thermal processing and catalytic cracking of biomass slurry |
| US11859134B2 (en) | 2017-07-21 | 2024-01-02 | Cielo Waste Solutions Corp. | Enhanced distillate oil recovery from thermal processing and catalytic cracking of biomass slurry |
| US12480057B2 (en) | 2017-07-21 | 2025-11-25 | Waste To Fuels Inc. | Enhanced distillate oil recovery from thermal processing and catalytic cracking of biomass slurry |
Also Published As
| Publication number | Publication date |
|---|---|
| RU2470185C2 (ru) | 2012-12-20 |
| WO2009103256A2 (fr) | 2009-08-27 |
| US20110052390A1 (en) | 2011-03-03 |
| MX2010009093A (es) | 2011-05-03 |
| EP2090783A3 (fr) | 2009-11-25 |
| DE102008009647A1 (de) | 2009-08-20 |
| JP2011514946A (ja) | 2011-05-12 |
| CA2715987A1 (fr) | 2009-08-27 |
| KR20110043519A (ko) | 2011-04-27 |
| DE102008009647B4 (de) | 2011-04-14 |
| WO2009103256A3 (fr) | 2009-12-23 |
| RU2010138287A (ru) | 2012-03-27 |
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