EP2117716A1 - Procédé de reconditionnement d'un cylindre de broyage usé - Google Patents

Procédé de reconditionnement d'un cylindre de broyage usé

Info

Publication number
EP2117716A1
EP2117716A1 EP07857825A EP07857825A EP2117716A1 EP 2117716 A1 EP2117716 A1 EP 2117716A1 EP 07857825 A EP07857825 A EP 07857825A EP 07857825 A EP07857825 A EP 07857825A EP 2117716 A1 EP2117716 A1 EP 2117716A1
Authority
EP
European Patent Office
Prior art keywords
worn
material layer
roller
roller body
holes
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP07857825A
Other languages
German (de)
English (en)
Other versions
EP2117716B1 (fr
Inventor
Norbert Patzelt
Johann Knecht
Herbert Pingel
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ThyssenKrupp Industrial Solutions AG
Original Assignee
Polysius AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=39184733&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=EP2117716(A1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Polysius AG filed Critical Polysius AG
Publication of EP2117716A1 publication Critical patent/EP2117716A1/fr
Application granted granted Critical
Publication of EP2117716B1 publication Critical patent/EP2117716B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00Crushing or disintegrating by roller mills
    • B02C4/28Details
    • B02C4/30Shape or construction of rollers
    • B02C4/305Wear resistant rollers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49544Roller making
    • Y10T29/49545Repairing or servicing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49544Roller making
    • Y10T29/4956Fabricating and shaping roller work contacting surface element
    • Y10T29/49561Fabricating and shaping roller work contacting surface element toothed roller
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49718Repairing
    • Y10T29/49721Repairing with disassembling
    • Y10T29/49723Repairing with disassembling including reconditioning of part
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49718Repairing
    • Y10T29/49721Repairing with disassembling
    • Y10T29/49723Repairing with disassembling including reconditioning of part
    • Y10T29/49725Repairing with disassembling including reconditioning of part by shaping
    • Y10T29/49726Removing material

Definitions

  • the invention relates to a process for the reprocessing of a used grinding roller of a high-pressure good bed roller mill according to the preamble of claim 1.
  • Milling rolls of this type are known, for example, from EP 0 516 952 B1. They contain a plurality of wear-resistant profile body, which are incorporated with part of their length in holes of the roller body and protrude with the remaining part of its length over the surface of the roller body. In the operation of such
  • Rolls fill the spaces between the protruding profile bodies with the good bed roller mill abandoned crushed material, which thus provides a certain autogenous wear contactor for the surface of the roller body.
  • Roll surface forming material of the roll body is greater than 56 HRc (hardness according to Rockwell). This grinding roller is used in the crushing operation until a substantial part of all profile body has worn out completely and / or has fallen out of the roll body. The reprocessing of the used grinding roller is then carried out in such a way that the roll surface is brought back into a cylindrical shape by completely turning off the profiled body and the original holes, after which new holes are produced and inserted into these holes new profile body.
  • the invention is therefore based on the object, a method according to the preamble of claim 1 in such a way that a cost-effective reprocessing of a used grinding roller is achieved.
  • the worn surface of the roller body is turned off at least in a partial region of the width of the roller body when a certain state of wear is reached. Then, in a welding process, a material layer for increasing the diameter is applied at least to the turned-off surface.
  • the welded material layer is then with
  • these bores can either be provided only in the welded-on material layer or extend into the base material of the roller body lying beneath this material layer.
  • the worn surface of a roller body can be equalized even with different degree of wear of the individual sections with the least possible material and labor.
  • the inventive method is thus characterized by a time and material-saving, cost-effective reprocessing of a used grinding roller.
  • Fig. 1 shows (in a schematic longitudinal partial section through the roller) left the new condition of the roller.
  • the roller body 1 is provided with a plurality of holes 2,
  • Fig. 1 shows right the worn state after a certain period of operation.
  • Fig. 2 illustrates how a used grinding roller according to a first variant of the method according to the invention can be worked up again.
  • the worn state of the roller body 1 'already described with reference to FIG. 1 and the profile body 12', 13 ', 14' are shown.
  • the worn profile bodies 12 ', 13', 14 ' are first removed.
  • the worn surface l 'a of the roller body 1' is turned off to a diameter D.
  • Diameter D in this embodiment is smaller than the diameter of the bottom of the holes 2, 3, 4. These old holes are thus completely removed by the twisting.
  • Welding process applied a layer of material 16 to increase the diameter. This material layer 16 is then provided with holes 22, 23, 24 for receiving new profile body 32, 33, 34.
  • the worn state is shown on the left again and the state after reprocessing is shown on the right.
  • the differently worn surface l' a of the roll body 1 'in the edge regions of the width of the roll body ie here in the areas in which the profile body 12', 13 'were turned off (except here in the region of the profile body 14') to the diameter D 'of the most heavily worn portion.
  • a plurality of layers of a material layer 26 are then applied to the resulting, largely leveled surface 1 'c in a welding process. Thereafter, this material layer 26 is provided with holes 22, 23, 24, in the new
  • FIG. 4 shows a modification of the variant according to FIG. 3.
  • material layers 26a, 26b, 26c are applied to the leveled surface 1c of the roll body 1 ', which is viewed over the width of the roll body 1' - may have different hardness, thickness and wear properties. In particular, it is possible to take account of the different wear stresses which occur in operation in the individual subregions of the width of the roller body.
  • Holes 22, 23, 24 are provided for receiving the new profile body 32, 33, 34 exclusively in the welded-on material layer 16 or 26 or 26 a, 26 b, 26 c
  • Fig. 5 shows a variant of the embodiment of FIG the holes 42, 43, 44 for receiving the new profile body 32, 33, 34 are passed through the welded material layer 26 'and into the under this
  • Material layer 26 'extending base material of the roll body 1' extend.
  • the thickness of the welded-on material layer 26 ' can be kept significantly smaller than in the variant according to FIG. 3.
  • Rolling body must have uniform diameter. It can be rather for individual partial areas of different diameters are selected, for example, when the edge area is only slightly worn and therefore no welding is carried out here.

Landscapes

  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Crushing And Grinding (AREA)
  • Grinding Of Cylindrical And Plane Surfaces (AREA)
  • Cylinder Crankcases Of Internal Combustion Engines (AREA)
  • Polishing Bodies And Polishing Tools (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Disintegrating Or Milling (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
EP07857825A 2007-03-13 2007-12-19 Procédé de reconditionnement d'un cylindre de broyage usé Active EP2117716B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102007012102A DE102007012102A1 (de) 2007-03-13 2007-03-13 Verfahren zur Wiederaufarbeitung einer gebrauchten Mahlwalze
PCT/EP2007/064203 WO2008110224A1 (fr) 2007-03-13 2007-12-19 Procédé de reconditionnement d'un cylindre de broyage usé

Publications (2)

Publication Number Publication Date
EP2117716A1 true EP2117716A1 (fr) 2009-11-18
EP2117716B1 EP2117716B1 (fr) 2010-09-22

Family

ID=39184733

Family Applications (1)

Application Number Title Priority Date Filing Date
EP07857825A Active EP2117716B1 (fr) 2007-03-13 2007-12-19 Procédé de reconditionnement d'un cylindre de broyage usé

Country Status (15)

Country Link
US (1) US8316543B2 (fr)
EP (1) EP2117716B1 (fr)
CN (1) CN101594938B (fr)
AT (1) ATE482030T1 (fr)
AU (1) AU2007349090B2 (fr)
BR (1) BRPI0720763A8 (fr)
CA (1) CA2675213C (fr)
CL (1) CL2008000699A1 (fr)
DE (2) DE102007012102A1 (fr)
DK (1) DK2117716T3 (fr)
MX (1) MX2009007504A (fr)
PE (1) PE20081815A1 (fr)
RU (1) RU2446888C2 (fr)
WO (1) WO2008110224A1 (fr)
ZA (1) ZA200905496B (fr)

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102006028546A1 (de) * 2006-06-21 2007-12-27 Polysius Ag Verfahren zur Wiederaufarbeitung einer gebrauchten Mahlwalze
CA2784643C (fr) 2009-12-18 2017-04-04 Metso Minerals (Wear Protection) Ab Elements d'insertion allonges a deux materiaux pour rouleau de broyage
DE102010010431B4 (de) 2010-03-05 2012-04-05 Thyssenkrupp Polysius Ag Verfahren zur Wiederaufarbeitung der verschlissenen Oberfläche von Mahlwalzen einer Gutbettwalzenmühle
DE102010060600B3 (de) * 2010-11-16 2012-03-01 Polysius Ag Verfahren von Aufbereitung von gebrauchten Walzenkörpern einer Walzenmühle sowie aufbereiteter Walzenkörper
DE102011104854B4 (de) * 2011-06-21 2015-06-11 Khd Humboldt Wedag Gmbh Mahlwalze mit in die Oberfläche eingesetzten Hartkörpern
US8833687B2 (en) * 2012-04-20 2014-09-16 Metso Minerals Industries, Inc. Crushing roll with edge protection
CN104526248B (zh) * 2014-11-04 2017-01-25 马鞍山格林环保科技股份有限公司 一种高压辊磨机柱钉辊面修复方法
US9962774B2 (en) * 2014-12-08 2018-05-08 The Boeing Company Cutting tool
CN111299958B (zh) * 2020-03-30 2024-07-09 安徽马钢设备检修有限公司 一种矿山高压辊磨机辊子上的柱钉镶嵌装置及其焊补工艺

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US1884104A (en) * 1928-11-08 1932-10-25 American Sheet & Tin Plate Method of resurfacing rolls
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Also Published As

Publication number Publication date
CN101594938B (zh) 2012-02-01
AU2007349090B2 (en) 2011-03-31
CA2675213C (fr) 2014-02-18
ATE482030T1 (de) 2010-10-15
MX2009007504A (es) 2009-07-17
US20100058570A1 (en) 2010-03-11
EP2117716B1 (fr) 2010-09-22
DE502007005162D1 (de) 2010-11-04
AU2007349090A1 (en) 2008-09-18
CN101594938A (zh) 2009-12-02
BRPI0720763A2 (pt) 2014-01-21
DK2117716T3 (da) 2011-01-10
CL2008000699A1 (es) 2008-09-22
RU2446888C2 (ru) 2012-04-10
DE102007012102A1 (de) 2008-09-18
ZA200905496B (en) 2010-04-28
BRPI0720763A8 (pt) 2015-04-28
PE20081815A1 (es) 2009-02-19
US8316543B2 (en) 2012-11-27
RU2009131752A (ru) 2011-04-20
WO2008110224A1 (fr) 2008-09-18
CA2675213A1 (fr) 2008-09-18

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