EP2138447B1 - Maschine zur Herstellung von Phiolen und Flaschen mit Produktdosierungen - Google Patents

Maschine zur Herstellung von Phiolen und Flaschen mit Produktdosierungen Download PDF

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Publication number
EP2138447B1
EP2138447B1 EP20090163767 EP09163767A EP2138447B1 EP 2138447 B1 EP2138447 B1 EP 2138447B1 EP 20090163767 EP20090163767 EP 20090163767 EP 09163767 A EP09163767 A EP 09163767A EP 2138447 B1 EP2138447 B1 EP 2138447B1
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EP
European Patent Office
Prior art keywords
bottles
vials
module
station
closing
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Active
Application number
EP20090163767
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English (en)
French (fr)
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EP2138447A1 (de
Inventor
Gaetano Castiglione
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IMA Industria Macchine Automatiche SpA
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IMA Industria Macchine Automatiche SpA
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C7/00Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
    • B67C7/0006Conveying; Synchronising
    • B67C7/002General lay-out of bottle-handling machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B59/00Arrangements to enable machines to handle articles of different sizes, to produce packages of different sizes, to vary the contents of packages, to handle different types of packaging material, or to give access for cleaning or maintenance purposes
    • B65B59/04Machines constructed with readily-detachable units or assemblies, e.g. to facilitate maintenance
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C7/00Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
    • B67C7/0006Conveying; Synchronising
    • B67C7/0026Conveying; Synchronising the containers travelling along a linear path

Definitions

  • This invention relates to a machine for the production of vials and bottles, in particular for filling vials and bottles with doses of product in liquid or powder form, in particular, but not limited to, medical and/or pharmaceutical products, and closing the vials/bottles.
  • Machines for dosing and filling vials and bottles, with a product in liquid or powder form, and closing the vials/bottles with a suitable closure are well known.
  • All the apparatus forming part of the above-mentioned stations is located in a sterile environment in order not to alter the quality of the product handled: in short, the chambers for housing the apparatus are controlled by special systems for protecting the product processing environments. Hoods are usually installed above the stations to define the sterile environment.
  • the above-mentioned basic stations can also be combined with additional stations, such as a product weighing station and a station for applying a crimp seal between closure and vial/bottle.
  • each station may differ according to the working needs of the end customer.
  • the vial/bottle feeding station may consist of a system for carrying the empty and open vials/bottles towards a carousel, suitably adapted to vial/bottle size, to feed the bottles to a linear conveyor belt which carries the vials/bottles in succession to the vial/bottle filling station.
  • the filling station usually consists of a unit fitted with one or more dosing elements fed by respective liquid or powder feeding pumps, for filling doses of the liquid or powder into the vials/bottles passing along the linear conveyor belt.
  • the number of dosing elements depends on the machine's required productivity.
  • the closing station for the machine in question usually comprises: a first carousel for picking up the full vial/bottle from the above-mentioned linear conveyor belt; a second carousel for picking up the individual closures from a storage station (a hopper located close to the latter carousel with vibratory feed), and a third intermediate carousel for connecting the first two carousels to enable synchronised positioning of the vial/bottle beneath the respective closure with consequent closing of the vial/bottle itself when travelling along the second carousel.
  • the closed vials/bottles may pass along a fourth carousel and from there released onto transport means (belt or screw conveyors) which convey them to special stores or to further processing stations.
  • the fourth carousel may directly discharge the vials/bottles directly into collection boxes.
  • every machine manufactured may be defined as a special machine which is built ex novo on the basis of the customer's final needs. This also results in the manufacture and assembly of support structures and casings for housing the stations dedicated to the specific stations ordered.
  • the aim of this invention is therefore to overcome these shortcomings by providing a machine for the production of vials/bottles, in particular for filling vials/bottles with doses of product in a liquid or powder form for medical purposes and closing the vials/bottles, with a simple and modular basic arrangement, so as to simplify the basic composition of the machine as a whole, whilst maintaining the possibility of combining the stations according to specified needs.
  • this aim is achieved by a machine for the production of vials/bottles, in particular a machine for producing vials/bottles, containing doses of product in a liquid or powder form, and comprising the technical characteristics described in one or more of the attached claims.
  • the machine according to the invention is used for the production of vials/bottles, in particular for filling and closing vials/bottles 1 with doses of product in a liquid or powder form, such as, for example, but without limiting the scope of the invention, medical, pharmaceutical, beauty care and like products.
  • This machine denoted in its entirety by the numeral 2 in figures 14 to 18 , essentially comprises along a direction of extension labelled S:
  • each of these stations 3, 5, 6, 8 is pre-assembled inside a module or casing A, B, C, D with pre-set dimensions and the module may be associated with the respective module or casing A, B, C, D positioned after, before or alongside it, relative to the direction of extension S.
  • each station 3, 5, 6, 8 is pre-assembled, in its basic composition, inside a respective basic module or casing A, B, C, D with pre-set dimensions.
  • the above-mentioned basic modules or casings may be of at least two types B, C with different perimeter dimensions in order to obtain a machine configuration which is ready to use and an example of which is shown in figure 14 .
  • the full range of basic modules or casings comprises four types A, B, C, D (see figures 1 to 4 ):
  • closing units U1, U2, U3 (of a prior art type and with standardised dimensions, which may be seen in figures 5, 6 and 7 ) in order to define a controlled processing environment along the entire extension of the stations 3, 5, 6, 8, thanks also to the presence of negative pressure means (not illustrated here).
  • modules or casings A, B, C, D have, singularly or side by side one another, perimeter dimensions coincident with the perimeter dimensions of the closing units U1, U2, U3, singularly or alongside one another, in order to define, by reciprocal coupling, single or multiple controlled environment modules.
  • these machines may be equipped with a fifth station 19 for crimp sealing the closed vials/bottles 1 (also of known type), and usually positioned downstream of the above-mentioned fourth closing station 8, relative to the direction of extension S.
  • the station may be already pre-assembled in a second module B (see figure 13 ), or in a first module A as shown in figure 18 .
  • the second filling station 5 is schematically shown with pump units 5a (shown with a dotted line in figure 9 ) and injection means 5b.
  • the third station 6 for feeding the closing means 7 has a hopper 6b and, if necessary, the pre-feeding unit 6a.
  • the fourth vial/bottle closing station 8 is schematically shown with four carousels for feeding - closing - outfeed 8a, 8b, 8c, 8d.
  • the fifth crimp sealing station 19 is schematically shown with three carousels 19a, 19b, 19c and a crimping device 19d.
  • figures 14 to 18 illustrate five types of machine 2 which may be assembled modularly with the above-mentioned structures.
  • the modules A, B, C, D must obviously have connection areas or openings between the outside and a module or between one module and another to enable the housing of additional elements for connecting the various stations.
  • One of the advantages of this modularity is that the position of certain openings on modules of the same type may be used for various additional elements.
  • the first module A has a first through opening 9, on a side wall, occupied by means 10 for moving - feeding vials/bottles 1, such as a conveyor belt or also a screw conveyor for high operating speed (see figures 14 , 16 , 17 and 18 ).
  • means 10 for moving - feeding vials/bottles 1 such as a conveyor belt or also a screw conveyor for high operating speed (see figures 14 , 16 , 17 and 18 ).
  • the second module B may have a first opening 11, on a side wall, coincident with a second opening 12 of the first module A, placed alongside the second module B in figures 15 to 18 , and occupied by the above-mentioned conveyor belt 4 for moving and transporting vials/bottles 1.
  • first opening 11 of another second module B may connect with a second opening 13 of a similar second module B, positioned alongside, in which the above-mentioned second station 5 for filling vials/bottles 1 is pre-assembled.
  • These two openings 11 and 13 may be occupied by means 15 for feeding - moving the vials/bottles 1 to enable them, when filled, to be transported to the fourth closing station 8 (see figures 14 to 18 ).
  • the second opening 13 of the second module B with the fourth closing station 8 assembled may be used for housing means 16 for transporting or collecting the vials/bottles 1 already closed, as shown in the configuration in figures 15 and 17 .
  • the third module C equipped with the third station 6 for feeding closing means 7 is positioned alongside a second module B equipped with the fourth closing station 8 and they are provided with a respective connection opening 17 occupied by means 18 for feeding - moving the closing means 7.
  • Figure 18 illustrates a machine 2 in which there is the fifth station 19 for crimp sealing the closed vials/bottles 1, which is placed downstream of the fourth closing station 8, relative to the direction of extension S.
  • a first module A with a fifth crimp sealing station 19 is added alongside a second module B and connected to it by a respective opening 9 of the first module A and an above-mentioned second opening 13 of the second module B. Openings 13 and 9 are occupied by means 21 for feeding - moving the vials/bottles 1.
  • both the first station 3 for feeding the vials/bottles 1 and the second filling station 5 are pre-assembled in one of the second modules B.
  • the two second modules B have a first and a second opening 11, 13 occupied by means 14 for feeding - moving the vials/bottles 1 in the direction of the fourth station 8 for closing the vials/bottles 1.
  • a unit 100 has been added to this machine 2 for statistical weight checking of the vials/bottles 1.
  • the three modules are completed by the closing units, in particular by two units U1, one unit U2 and one unit U3.
  • Figure 16 illustrates a third embodiment of the machine 2 comprising a first module A, two second modules B and a fourth module D, and to which a unit 100 has been added for statistical weight checking of the vials/bottles 1.
  • Figure 17 illustrates a fourth embodiment of the machine 2 comprising a first module A, two second modules B, a third module D and an additional first module A for the addition of a unit 103 for feeding out the finished vials/bottles 1 into a box 104.
  • a unit 101 has also been added in this solution for continuous weight checking of the vials/bottles 1.
  • Figure 18 illustrates a fifth embodiment of the machine 2 comprising a first module A, two second modules B, a third module D, an additional first module A coupled with an additional third module D for addition of the fifth station 19 for crimp sealing the vials/bottles 1 and an belt unit 102 for feeding out the vials/bottles 1.
  • a unit 101 for the continuous weight checking of the vials/bottles 1 is also added in this embodiment.
  • a machine for the production of vials/bottles structured in this way therefore fully achieves the pre-set aims, thanks to the possibility of pre-assembling the stations in modules with pre-set dimensions.
  • the modularisation of the stations permits a standardisation of the procedures for assembly of the stations and a faster and simpler combination of solutions requested by the customer to whom a few simple separate connection accessories are supplied.
  • the modules are designed to combine precisely with the closing units for defining the sterile environment without dimensional adaptations during assembly and they have similar overall sizes in order to render the overall layout of the assembled machine compact and linear.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
  • Basic Packing Technique (AREA)
  • Agricultural Chemicals And Associated Chemicals (AREA)

Claims (17)

  1. Maschine für die Herstellung von Phiolen/Flaschen, insbesondere für das Füllen von Phiolen/Flaschen (1) mit Produktdosierungen in flüssiger oder pulvriger Form und ihr anschließendes Schließen; wobei die Maschine (2) zumindest entlang einer Ausdehnungsrichtung (S) Folgendes umfasst:
    - eine erste Station (3) zum aufeinanderfolgenden Vorschub der Phiolen/Flaschen (1), die leer und an einem Ende bzw. einer Mündung offen sind, zu einem Förderband (4), auf dem die Phiolen/Flaschen (1) zu positionieren sind;
    - eine zweite Station (5) zum Füllen der Phiolen/Flaschen (1) mit einer festgelegten Produktdosierung;
    - eine dritte Station (6) zum aufeinanderfolgenden Vorschub von Mitteln (7) zum Schließen der Phiolen/Flaschen (1); und
    - eine vierte Station (8) zum Schließen der Phiolen/Flaschen (1), d. h. der entsprechenden Mündungen, mit dem Schließmitteln (7) und Vorschub der Phiolen/Flaschen (1) zu Sammelbereichen, wobei jede Station (3, 5, 6, 8) innerhalb eines Moduls oder Gehäuses (A, B, C, D) mit vorgegebenen Abmessungen vormontiert ist und das Modul (A, B, C, D) dazu fähig ist, an das entsprechende Modul oder Gehäuse (A, B, C, D) angeschlossen zu werden, das relativ zur Ausdehnungsrichtung (S) danach, davor oder daneben angeordnet ist; wobei das Modul (A, B, C, D) mit vertikalen Wänden ausgestattet ist, um geschlossene oder teilweise geschlossene Zwischenräume zu definieren;
    wobei die Maschine ferner Schließeinheiten (U1, U2, U3) umfasst, um eine kontrollierte Verarbeitungsumgebung entlang der gesamten Ausdehnung der Stationen (3, 5, 6, 8) zu definieren;
    wobei die Module (A, B, C, D) oder Gehäuse dazu konzipiert sind, sich mit den Schließeinheiten präzise zu vereinigen, um während der Montage eine sterile Umgebung ohne Abmessungsanpassungen zu definieren und, einzeln oder nebeneinander, Umfangsabmessungen aufweisen, die mit den Umfangsabmessungen der Schließeinheiten (U1, U2, U3), einzeln oder nebeneinander, koinzidieren.
  2. Maschine nach Anspruch 1, dadurch gekennzeichnet, dass die Basismodule oder Gehäuse von mindestens zwei Arten (B, C) mit unterschiedlichen Umfangsabmessungen sind.
  3. Maschine nach Anspruch 1, dadurch gekennzeichnet, dass die Basismodule oder Gehäuse von mindestens vier Arten (A, B, C, D) sind, von denen ein erstes und ein zweites Modul (A, B) relativ zur Ausdehnungsrichtung (S) mindestens eine gleiche Breitenabmessung (L) aufweisen; und ein drittes und viertes Modul (C, D) relativ zur Ausdehnungsrichtung (S) mindestens eine gleiche Breitenabmessung (L1) aufweisen.
  4. Maschine nach Anspruch 1, dadurch gekennzeichnet, dass die erste Station (3) zum Vorschub von Phiolen/Flaschen (1) in einem ersten Modul (A) vormontiert ist.
  5. Maschine nach Anspruch 1, dadurch gekennzeichnet, dass das erste Modul (A) in einer Seitenwand eine erste Durchgangsöffnung (9) aufweist, die von Mitteln (10) zum Bewegen - Vorschub der Phiolen/Flaschen (1) belegt wird.
  6. Maschine nach Anspruch 1, dadurch gekennzeichnet, dass die zweite Station (5) zum Füllen der Phiolen/Flaschen (1) mit vorgegebenen Produktdosierungen in einem zweiten Modul (B) vormontiert ist.
  7. Maschine nach Anspruch 6, dadurch gekennzeichnet, dass das zweite Modul (B) in einer Seitenwand eine erste Öffnung (11) aufweist, die mit einer zweiten Öffnung (12) eines ersten Moduls (A), das neben dem zweiten Modul (B) positioniert ist, koinzidiert und von einem Förderband (4) zum Bewegen und Transportieren der Phiolen/Flaschen (1) belegt wird.
  8. Maschine nach Anspruch 1, dadurch gekennzeichnet, dass die erste Station (3) zum Vorschub von Phiolen/Flaschen (1) und die zweite Station (5) zum Füllen im zweiten Modul (B) vormontiert sind; wobei das zweite Modul (B) eine zweite Öffnung (13) aufweist, die von Mitteln (14) zum Vorschub - Bewegen der Phiolen/Flaschen (1) in Richtung der vierten Station (8) zum Schließen der Phiolen/Flaschen (1) belegt wird.
  9. Maschine nach Anspruch 1, dadurch gekennzeichnet, dass die vierte Station (8) zum Schließen der Phiolen/Flaschen (1) im zweiten Modul (B) vormontiert ist.
  10. Maschine nach Anspruch 9, dadurch gekennzeichnet, dass das zweite Modul (B) eine erste Öffnung (11) zur Verbindung mit einer zweiten Öffnung (13) eines daneben positionierten, ähnlichen zweiten Moduls (B) aufweist, und in dem eine zweite Station (5) zum Füllen der Phiolen/Flaschen (1) vormontiert ist; wobei die erste Öffnung (11) und die zweite Öffnung (13) von Mitteln (15) zum Vorschub - Bewegen der Phiolen/Flaschen (1) belegt werden und dazu konzipiert sind, die gefüllten Phiolen/Flaschen (1) in Richtung der vierten Schließstation (8) zu transportieren.
  11. Maschine nach Anspruch 10, dadurch gekennzeichnet, dass das zweite Modul (B) relativ zu einer Ausdehnungsrichtung (S) mindestens eine gegenüber der ersten Öffnung (11) liegende zweite Öffnung (13) aufweist, die von Mitteln (16) zum Transportieren oder Sammeln der geschlossenen Phiolen/Flaschen (1) belegt wird.
  12. Maschine nach Anspruch 1, dadurch gekennzeichnet, dass die dritte Station (6) zum Vorschub von Schließmitteln (7) im dritten Modul (C) neben einem zweiten Modul (B) vormontiert ist, in dem eine vierte Station (8) zum Schließen der Phiolen/Flaschen (1) vormontiert ist.
  13. Maschine nach Anspruch 12, dadurch gekennzeichnet, dass zwischen dem dritten Modul (C) und dem zweiten Modul (B) eine Verbindungsöffnung (17) vorhanden ist, die von Mitteln (18) zum Vorschub - Bewegen der Schließmittel (7) belegt wird.
  14. Maschine nach Anspruch 1, dadurch gekennzeichnet, dass im vierten Modul (D) eine dritte Station (6) zum Vorschub der Schließmittel (7) vormontiert ist, die mit einer Einheit (6a) zum Vor-Vorschub der Schließmittel (7) ausgestattet ist.
  15. Maschine nach Anspruch 1, in der eine fünfte Station (19) zum Versehen der geschlossenen Phiolen/Flaschen (1) mit einem Bördelverschluss vorhanden ist, die relativ zur Ausdehnungsrichtung (S) der vierten Schließstation (8) nachgelagert positioniert ist, dadurch gekennzeichnet, dass die fünfte Bördelverschlussstation (19) in einem ersten Modul (A) vormontiert ist.
  16. Maschine nach Anspruch 15, dadurch gekennzeichnet, dass das erste Modul (A) neben einem zweiten Modul (B), d. h. ihm nachgelagert, positioniert ist, in dem die vierte Station (8) zum Schließen der Phiolen/Flaschen (1) vormontiert ist; wobei das erste Modul (A) und das zweite Modul (B) durch eine jeweilige Öffnung (9, 13) miteinander verbunden sind, die von Mitteln (21) zum Vorschub - Bewegen der Phiolen/Flaschen (1) belegt wird.
  17. Maschine nach Anspruch 1, in der eine fünfte Station (19) zum Versehen der geschlossenen Phiolen/Flaschen (1) mit einem Bördelverschluss vorhanden ist, die relativ zur Ausdehnungsrichtung (S) der vierten Schließstation (8) nachgelagert positioniert ist, dadurch gekennzeichnet, dass die fünfte Bördelverschlussstation (19) in einem zweiten Modul (B) vormontiert ist.
EP20090163767 2008-06-27 2009-06-25 Maschine zur Herstellung von Phiolen und Flaschen mit Produktdosierungen Active EP2138447B1 (de)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
ITBO20080413 ITBO20080413A1 (it) 2008-06-27 2008-06-27 Macchina per la produzione di flaconi con dosi di prodotto.

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EP2138447B1 true EP2138447B1 (de) 2014-04-02

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US11827391B2 (en) 2017-03-31 2023-11-28 Laboratorios Farmacéuticos Rovi, S.A. Process and equipment assembly for aseptic gravimetric filling of solids into a container

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ITBO20000401A1 (it) * 2000-07-06 2002-01-06 Marchesini Group Spa Macchina per il confezionamento di articoli in confezioni blister .
IT1314895B1 (it) * 2000-12-22 2003-01-16 Aautomag S R L Sistema modulare di carpenteria per una linea di macchine diconfezionamento, ad esempio per prodotti farmaceutici od altro
FR2846299B1 (fr) 2002-09-27 2006-11-24 Bosch Gmbh Robert Dispositif pour traiter des recipients notamment pour les remplir et les fermer
EP1645513A3 (de) * 2004-09-21 2006-04-19 Philip Morris Products S.A. Modulares Verpackungssystem
DE102006045292A1 (de) * 2006-09-22 2008-04-10 Emil Pester Gmbh Maschine zum Verpacken von Gegenständen in Blisterpackungen
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ITMI20080826A1 (it) * 2007-06-18 2008-12-19 Uhlmann Pac Systeme Gmbh & Co Kg Impianto per il riempimento con prodotti farmaceutici di contenitori in forma di bottiglia
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DE202007017932U1 (de) * 2007-12-22 2008-10-02 Krones Ag Anordnung zum Bearbeiten von Getränkeeinheiten

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11827391B2 (en) 2017-03-31 2023-11-28 Laboratorios Farmacéuticos Rovi, S.A. Process and equipment assembly for aseptic gravimetric filling of solids into a container

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EP2138447A1 (de) 2009-12-30

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