EP2174697A1 - Procédé et unité de recyclage des résidus du pétrole - Google Patents
Procédé et unité de recyclage des résidus du pétrole Download PDFInfo
- Publication number
- EP2174697A1 EP2174697A1 EP20080166393 EP08166393A EP2174697A1 EP 2174697 A1 EP2174697 A1 EP 2174697A1 EP 20080166393 EP20080166393 EP 20080166393 EP 08166393 A EP08166393 A EP 08166393A EP 2174697 A1 EP2174697 A1 EP 2174697A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- column
- petroleum residues
- cut
- heater
- gas oil
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000000034 method Methods 0.000 title claims abstract description 21
- 238000004064 recycling Methods 0.000 title claims description 4
- 239000003209 petroleum derivative Substances 0.000 title 1
- 239000003208 petroleum Substances 0.000 claims abstract description 38
- 239000003921 oil Substances 0.000 claims abstract description 34
- 238000010992 reflux Methods 0.000 claims abstract description 30
- 239000000446 fuel Substances 0.000 claims abstract description 28
- 238000004821 distillation Methods 0.000 claims abstract description 21
- 239000010763 heavy fuel oil Substances 0.000 claims abstract description 18
- 239000007788 liquid Substances 0.000 claims abstract description 13
- 238000010438 heat treatment Methods 0.000 claims abstract description 7
- 230000008016 vaporization Effects 0.000 claims abstract description 5
- 239000007789 gas Substances 0.000 claims description 34
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 21
- 239000012071 phase Substances 0.000 claims description 9
- 239000008346 aqueous phase Substances 0.000 claims description 6
- 229930195733 hydrocarbon Natural products 0.000 claims description 5
- 150000002430 hydrocarbons Chemical class 0.000 claims description 5
- 230000001105 regulatory effect Effects 0.000 claims description 5
- 230000001276 controlling effect Effects 0.000 claims description 3
- 238000000926 separation method Methods 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 2
- 239000012530 fluid Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 claims description 2
- 238000003860 storage Methods 0.000 claims description 2
- 239000012808 vapor phase Substances 0.000 claims description 2
- 238000009834 vaporization Methods 0.000 claims description 2
- 239000007787 solid Substances 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- 239000002283 diesel fuel Substances 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- 238000012958 reprocessing Methods 0.000 description 2
- 239000010426 asphalt Substances 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 239000002894 chemical waste Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010908 decantation Methods 0.000 description 1
- 238000007872 degassing Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000010705 motor oil Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 239000008234 soft water Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000005292 vacuum distillation Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G7/00—Distillation of hydrocarbon oils
- C10G7/06—Vacuum distillation
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G7/00—Distillation of hydrocarbon oils
- C10G7/006—Distillation of hydrocarbon oils of waste oils other than lubricating oils, e.g. PCB's containing oils
Definitions
- the present invention relates to a process for treating petroleum residues and more particularly marine petroleum residues such as slop oils and sludges and recovering valuable products such as light fuels, heavy gas oil and heavy fuel oil. Said process is called "P2R”.
- the present invention also relates to a modular unit for recycling said petroleum residues.
- Said pollution is mainly due to accidental or illegal "degassing", corresponding to the rejection of motor oil and motor fuel residues into the sea.
- Slop oils and sludges are emulsions of water and oil containing solid sediments.
- the proportion of each of said three phases is very variable from one emulsion to another; however, the aqueous phase is often the major phase, representing 40 to 80% of the mixture.
- WO-A-2004/067137 discloses a mobile device for reprocessing hydrocarbon wastes such as slops into valuable products, particularly heavy fuel oil and naphtha by atmospheric distillation. Said device for reprocessing slops has the drawback of not efficientlyzing a heavy gas oil side cut useful as marine diesel fuel or bunker.
- the applicant has worked out a process for treating decanted petroleum residues and recovering valuable products based on vacuum distillation which allows to obtain about 20 to 70% heavy gas oil useful as marine diesel fuel and about 20 to 70% heavy fuel oil useful as feedstock for cement works, boiler plants, power plants or flux oil for bitumen, the remaining being light fuels used as internal fuel for the process.
- Said process has the capacity of treating up to 1000 tons/day of petroleum residues.
- the present invention also relates to a modular unit for carrying out the above process.
- An object of the present invention is to provide a process for treating petroleum residues and recovering valuable products comprising the steps of:
- the treated petroleum residues are more particularly marine slop oils and sludges.
- figure 1 is a schematic diagram of one embodiment of the process and unit according to the present invention.
- the petroleum residues can contain solid particles, chemical waste, or any other pollutants, in a quantity compatible with valorization of heavy fuel oil and heavy gas oil.
- the petroleum residues feed the unit through pump (P001) and are preheated in a heat exchanger (E001) at a temperature from 90°C to 150°C.
- V001 flash drum
- E005 condensed in the condenser
- D003 decanted water
- T001 tank
- P005 Liquid light fuels are driven through pump (P006) and line 4 to tank (T002).
- Incondensable gases (5) are burnt in the burners of the heater (H001).
- Dehydrated petroleum residues are driven through pump (P002) to the heater (H001) wherein they are vaporized at 300°-410° C.
- the heater produces steam in connection with a steam drum (D001).
- distillation column (C001) which operates under a vacuum of at least of 250 mbars absolute. Distillation allows splitting the feedstock into three cuts:
- the top cut is condensed in a condenser (E002).
- the condenser (E002) will be replaced by a pump and a cooler.
- the liquid in the reflux drum (D004) is separated into two phases:
- Non-condensable gases from the reflux drum (D004) are driven to drum (D003) through a vacuum system (S001). They are then driven through line 5 to the burners of the heater (H001).
- non-condensable gases are evacuated through line 7 to blow down drum.
- Water separated in drum (D003) is conducted through pump (P005) and line 6 to tank (T001) of decanted water and is then driven to a water treatment.
- the medium cut comprising heavy gas oil is directed to a stripping column (C002) which regulates the flash point of heavy gas oil by a superheated steam flow produced in the heater (H001).
- a reflux of heavy gas oil from the stripping column (C002) returns to the upper part of the distillation column (C001).
- Heavy gas oil is driven through pump (P004), heat exchanger (E004) and line 3 to tank (T003).
- Heavy fuel oil is driven from the bottom of the distillation column (C001) through pump (P003), heat exchanger (E003) and line 2 to tank (T004).
- Regulating means are provided for controlling:
- the heater (H001) is heated by burning incondensable gases extracted from drums D004 and D003 through line 5 as well as light fuels produced as the top cut of the distillation column (C001).
- a vacuum system (S001) produces a vacuum of at least 250 mbars absolute (maximum absolute pressure) in the distillation column (C001).
- the flash point is measured according to NF EN ISO 2719.
- the viscosity is measured according to NF EN ISO 3104.
- the density is measured according to NF EN ISO 12185.
- One of the advantages of the process of the present invention is its flexibility with regard to the specified characteristics of the outlet products.
- the operating conditions can be adapted to reach specified characteristics of the outlet products.
- the percentage of each outlet product is strongly dependent on characteristics of inlet petroleum residues.
- a further object of the present invention is to provide a modular unit for recycling petroleum residues and recovering valuable products which comprises:
- the unit of the present invention further comprises storage tanks for decanted water (T001), light fuels (T002), heavy gas oil (T003) and heavy fuel oil (T004).
- T001 decanted water
- T002 light fuels
- T003 heavy gas oil
- T004 heavy fuel oil
Landscapes
- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP20080166393 EP2174697A1 (fr) | 2008-10-10 | 2008-10-10 | Procédé et unité de recyclage des résidus du pétrole |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP20080166393 EP2174697A1 (fr) | 2008-10-10 | 2008-10-10 | Procédé et unité de recyclage des résidus du pétrole |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP2174697A1 true EP2174697A1 (fr) | 2010-04-14 |
Family
ID=40547942
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP20080166393 Withdrawn EP2174697A1 (fr) | 2008-10-10 | 2008-10-10 | Procédé et unité de recyclage des résidus du pétrole |
Country Status (1)
| Country | Link |
|---|---|
| EP (1) | EP2174697A1 (fr) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2012055145A1 (fr) * | 2010-10-26 | 2012-05-03 | 中国石油化工股份有限公司 | Tour de distillation servant à améliorer le rendement de production de distillat d'hydrocarbures de pétrole et son procédé d'alimentation |
| CN104560146A (zh) * | 2014-12-18 | 2015-04-29 | 濮阳市中博石油化工有限公司 | 一种油类气提装置 |
| CN104876421A (zh) * | 2015-06-11 | 2015-09-02 | 湖州宜可欧环保科技有限公司 | 一种油田废弃物的处理方法及其装置 |
| WO2016089743A1 (fr) * | 2014-12-04 | 2016-06-09 | Uop Llc | Procédé de type à vaporisation élevée permettant d'améliorer les séparations sous vide |
| CN109477403A (zh) * | 2016-06-20 | 2019-03-15 | Ifp新能源公司 | 用于检测和抽取在根据朗肯循环运作的闭合回路中包含的气态流体的方法及使用该方法的装置 |
| CN112107875A (zh) * | 2020-10-29 | 2020-12-22 | 上海华谊工程有限公司 | 一种闪蒸汽提冷却系统及其用于黑水的处理工艺 |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3953298A (en) * | 1974-05-06 | 1976-04-27 | Val Verde Corporation | Mobile refinery |
| US4192734A (en) * | 1978-07-10 | 1980-03-11 | Mobil Oil Corporation | Production of high quality fuel oils |
| SU1447840A1 (ru) * | 1987-01-04 | 1988-12-30 | Грозненский Нефтяной Институт Им.Акад.М.Д.Миллионщикова | Способ переработки нефти |
| EP0693544A2 (fr) | 1994-07-20 | 1996-01-24 | ARCOLA PETROLIFERA S.p.A. | Procédé de traitement et de récupération d'huiles brutes |
| WO2004067137A1 (fr) | 2003-01-17 | 2004-08-12 | Leroux Et Lotz Technologies | Installation transportable de retraitement de residus hydrocarbures |
| FR2875145A1 (fr) * | 2004-09-15 | 2006-03-17 | Manuf De Prod Chim De Tournan | Dispositif de traitement par distillation de fraction hydrocarbonee |
-
2008
- 2008-10-10 EP EP20080166393 patent/EP2174697A1/fr not_active Withdrawn
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3953298A (en) * | 1974-05-06 | 1976-04-27 | Val Verde Corporation | Mobile refinery |
| US4192734A (en) * | 1978-07-10 | 1980-03-11 | Mobil Oil Corporation | Production of high quality fuel oils |
| SU1447840A1 (ru) * | 1987-01-04 | 1988-12-30 | Грозненский Нефтяной Институт Им.Акад.М.Д.Миллионщикова | Способ переработки нефти |
| EP0693544A2 (fr) | 1994-07-20 | 1996-01-24 | ARCOLA PETROLIFERA S.p.A. | Procédé de traitement et de récupération d'huiles brutes |
| WO2004067137A1 (fr) | 2003-01-17 | 2004-08-12 | Leroux Et Lotz Technologies | Installation transportable de retraitement de residus hydrocarbures |
| FR2875145A1 (fr) * | 2004-09-15 | 2006-03-17 | Manuf De Prod Chim De Tournan | Dispositif de traitement par distillation de fraction hydrocarbonee |
Non-Patent Citations (2)
| Title |
|---|
| DATABASE WPI Week 198942, Derwent World Patents Index; AN 1989-307386, XP002524801 * |
| W. W. KRAFT: "Vacuum Distillation of Petroleum Residues", INDUSTRIAL AND ENGINEERING CHEMISTRY, vol. 40, no. 5, 1 May 1948 (1948-05-01), US, pages 807 - 819, XP055265194, ISSN: 0019-7866, DOI: 10.1021/ie50461a010 * |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2012055145A1 (fr) * | 2010-10-26 | 2012-05-03 | 中国石油化工股份有限公司 | Tour de distillation servant à améliorer le rendement de production de distillat d'hydrocarbures de pétrole et son procédé d'alimentation |
| GB2498500A (en) * | 2010-10-26 | 2013-07-17 | China Petroleum & Chemical | Distillation tower for improving yield of petroleum hydrocarbon distillate and feeding method thereof |
| GB2498500B (en) * | 2010-10-26 | 2017-05-17 | China Petroleum & Chem Corp | Distillation tower for improving yield of petroleum hydrocarbon distillate and feeding method thereof |
| US10544372B2 (en) | 2010-10-26 | 2020-01-28 | Research Institute Of Petroleum Processing, Sinopec | Distillation tower for improving yield of petroleum hydrocarbon distillate and feeding method thereof |
| WO2016089743A1 (fr) * | 2014-12-04 | 2016-06-09 | Uop Llc | Procédé de type à vaporisation élevée permettant d'améliorer les séparations sous vide |
| US9914881B2 (en) | 2014-12-04 | 2018-03-13 | Uop Llc | Process for improved vacuum separations with high vaporization |
| CN104560146A (zh) * | 2014-12-18 | 2015-04-29 | 濮阳市中博石油化工有限公司 | 一种油类气提装置 |
| CN104876421A (zh) * | 2015-06-11 | 2015-09-02 | 湖州宜可欧环保科技有限公司 | 一种油田废弃物的处理方法及其装置 |
| CN109477403A (zh) * | 2016-06-20 | 2019-03-15 | Ifp新能源公司 | 用于检测和抽取在根据朗肯循环运作的闭合回路中包含的气态流体的方法及使用该方法的装置 |
| CN112107875A (zh) * | 2020-10-29 | 2020-12-22 | 上海华谊工程有限公司 | 一种闪蒸汽提冷却系统及其用于黑水的处理工艺 |
| CN112107875B (zh) * | 2020-10-29 | 2023-08-15 | 上海华谊工程有限公司 | 一种闪蒸汽提冷却系统及其用于黑水的处理工艺 |
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| 17P | Request for examination filed |
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| 17Q | First examination report despatched |
Effective date: 20100715 |
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| AKX | Designation fees paid |
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