EP2208700A2 - Garnwickelvorrichtung, Aufwickelvorrichtung, die die Garnwickelvorrichtung einsetzt, Garnwickelverfahren und Spule mit konischen Spulenenden - Google Patents
Garnwickelvorrichtung, Aufwickelvorrichtung, die die Garnwickelvorrichtung einsetzt, Garnwickelverfahren und Spule mit konischen Spulenenden Download PDFInfo
- Publication number
- EP2208700A2 EP2208700A2 EP10150513A EP10150513A EP2208700A2 EP 2208700 A2 EP2208700 A2 EP 2208700A2 EP 10150513 A EP10150513 A EP 10150513A EP 10150513 A EP10150513 A EP 10150513A EP 2208700 A2 EP2208700 A2 EP 2208700A2
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- EP
- European Patent Office
- Prior art keywords
- yarn
- winding
- take
- traverse
- yarn winding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000004804 winding Methods 0.000 title claims abstract description 149
- 238000000034 method Methods 0.000 title claims description 21
- 230000008859 change Effects 0.000 claims abstract description 5
- 238000009987 spinning Methods 0.000 claims description 19
- JJLJMEJHUUYSSY-UHFFFAOYSA-L Copper hydroxide Chemical compound [OH-].[OH-].[Cu+2] JJLJMEJHUUYSSY-UHFFFAOYSA-L 0.000 claims description 5
- 230000007423 decrease Effects 0.000 claims description 5
- 238000012360 testing method Methods 0.000 description 11
- 230000008602 contraction Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 6
- 235000013351 cheese Nutrition 0.000 description 5
- 238000012795 verification Methods 0.000 description 5
- 238000011156 evaluation Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- 101150097527 PARN gene Proteins 0.000 description 1
- 230000001364 causal effect Effects 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/28—Traversing devices; Package-shaping arrangements
- B65H54/2821—Traversing devices driven by belts or chains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/28—Traversing devices; Package-shaping arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/28—Traversing devices; Package-shaping arrangements
- B65H54/2881—Traversing devices with a plurality of guides for winding on a plurality of bobbins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/28—Traversing devices; Package-shaping arrangements
- B65H54/32—Traversing devices; Package-shaping arrangements with thread guides reciprocating or oscillating with variable stroke
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/56—Winding of hanks or skeins
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H55/00—Wound packages of filamentary material
- B65H55/04—Wound packages of filamentary material characterised by method of winding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
Definitions
- the present invention relates to a yarn winding apparatus, a take-up winder that uses the yarn winding apparatus, a yarn winding method, and a take-up winding method that uses the yarn winding method, and a taper end package.
- the Unexamined Japanese Patent Application Publication (Tokkai-Hei) No. 5-24740 discloses a yarn traversing device including a first traverse blade and a second traverse blade both provided for each of a plurality of take-up tubes arranged in an axial direction so that yarn can be wound around each of the take-up tubes.
- the first and second traverse blades are provided upstream side of the corresponding bobbin in a yarn winding direction.
- the second traverse blade is slightly displaced with respect to the first traverse blade.
- the first and second traverse blades rotate in the opposite directions to traverse the yarn so that the yarn is passed between the first and second traverse blades.
- the configuration in the Unexamined Japanese Patent Application Publication (Tokkai-Hei) No. 5-24740 has a fixed traverse width.
- the configuration can form only what is called cheese packages (cylindrical packages). Consequently, the configuration cannot wind monofilaments, which may involve easy collapse of the end surface of the resultant package.
- a main object of the present invention is to provide a yarn winding apparatus configured to allow monofilaments to be cross-wound to form a taper end package.
- Another object of the present invention is to provide a yarn winding method for allowing monofilaments to be cross-wound to form a taper end package.
- the yarn winding apparatus includes a take-up tube support section configured to support a plurality of take-up tubes around which respective plural supplied yarns are wound, a plurality of traverse devices each including a yarn guide configured to be able to catch the corresponding yarn, the traverse device reciprocating the yarn guide to traverse the yarn with respect to the corresponding take-up tube, and a contact roller provided between the take-up tube support section and the plurality of traverse devices and pressed against packages formed on the respective take-up tubes.
- Each of the traverse devices is configured to be able to change a reciprocation range of reciprocating motion of the yarn guide.
- the above-described configuration can use the arrangement which includes the contact roller and which is thus characteristic of cross winding, to produce what is called taper end packages.
- the monofilament which may involve easy collapse of the end surface of the resultant package, can be cross-wound.
- the above-described yarn winding apparatus is further configured as follows. That is, the yarn winding apparatus further includes traverse control sections each configured to control the corresponding traverse device so that the reciprocation range of the reciprocating motion of the corresponding yarn guide decreases gradually from winding start to winding end. Each of the traverse control sections controls the traverse device so as to set a winding angle to at most one degree. This special winding angle allows the end surface shape of the taper end package to be properly finished.
- the take-up winder includes a spinning section configured to spin out a monofilaments and the above-described yarn winding apparatus configured to directly wind the monofilament spun out by the spinning section.
- the monofilament which may involve easy collapse of the end surface of the resultant package, can be cross-wound to produce a taper end package.
- taper end package formed using the above-described take-up winder includes the directly cross-wound monofilament.
- yarn winding is carried out as follows. That is, when a plurality of yarns are cross-wound around respective take-up tubes while being traversed, a traverse range of each of the yarns is gradually reduced from winding start to winding end.
- the monofilament which may involve easy collapse of the end surface of the resultant package, can be cross-wound into what is called a taper end package.
- a winding angle is set to at most one degree. This special winding angle allows the end surface shape of the taper end package to be properly finished.
- take-up winding is carried out as follows. That is, the method includes a spinning step of spinning out a monofilament, and a winding step of directly winding the spun-out monofilament, by the above-described yarn winding method.
- the monofilament which may involve easy collapse of the end surface of the resultant package, can be cross-wound to produce a taper end package.
- the taper end package formed using the above-described take-up winding method includes the directly cross-wound monofilament.
- FIG. 1 is a perspective view of a yarn winding apparatus according to an embodiment of the present invention.
- a yarn winding apparatus 1 includes, as main components, bobbin holders 3 (take-up tube support section) on each of which a plurality of (in the present embodiment, four) take-up tubes are sequentially passed around the same shaft in one direction so as to sit thereon without a space between the adjacent take-up tubes, and a plurality of traverse devices 5 each including a yarn guide 4 configured to be able to catch the corresponding yarn Y, the traverse device 5 reciprocating the corresponding yarn guide 4 to traverse the corresponding yarn Y with respect to the corresponding take-up tube 2.
- Each of the traverse devices 5 is configured to be able to shift the reciprocation range of reciprocating motion of the corresponding yarn guide 4 in the longitudinal direction of the bobbin holders 3.
- the configuration of the yarn winding apparatus 1 will be described below in detail.
- the yarn winding apparatus 1 is applied to a take-up winder 7 including a spinning section (not shown in the drawings) configured to simultaneously spin out a plurality of yarns Y that are synthetic yarns such as multifilaments or monofilaments. That is, the take-up winder 7 includes the spinning section configured to spin out a plurality of the yarns Y, and the yarn winding apparatus 1 configured to directly wind the plurality of yarns Y spun out by the spinning section.
- Each of the yarns Y spun out by the spinning section is fed to the corresponding traverse device 5 via a schematically shown traverse support point guide 8 supported by a mounting frame 6. The yarn Y is then wound around the corresponding take-up tube 2 while being traversed by the traverse device 5.
- the yarn winding apparatus 1 includes an apparatus main body 9, a turret plate 10 rotatably supported on a side surface of the apparatus main body 9, the paired bobbin holders 3 projected from the turret plate 10 in a horizontal direction, a beam 12 configured to support the plurality of traverse devices 5 and the contact roller 11, and a keyboard 13 (expansion and contraction amount input means) provided on a side surface of the apparatus main body 9.
- leading end side means the leading end side of each of the bobbin holders 3 in the projection direction of the bobbin holder 3.
- base end side means the base end side of the bobbin holder 3 in the projecting direction of the bobbin holder 3.
- the paired bobbin holders 3 each support the plurality of take-up tubes 2 and are projected from the turret plate 10 in the horizontal direction like cantilevers.
- the plurality of take-up tubes are externally fitted on each of the bobbin holders 3 by being sequentially passed around the bobbin holder 3 from the leading end side toward base end side thereof and thus toward the turret plate 10.
- the plurality of take-up tubes 2 are arranged on the bobbin holder 3 without a space between the adjacent take-up tubes 2.
- Each of the bobbin holders 3 can be rotated, together with the plurality of take-up tubes 2, at a predetermined rotation number by a schematically shown bobbin holder motor 14 (see also Figure 5 ) provided for the bobbin holder 3.
- the above-described traverse device 5 is configured to be of what is called a belt type according to the present embodiment.
- Figure 2 is an enlarged front view of the traverse device.
- the belt type traverse device 5 includes an endless belt 15 to which the above-described yarn guide 4 is attached, paired support units 16 configured to support the endless belt 15 so that a part of the endless belt 15 is substantially parallel to the longitudinal direction of the bobbin holder 3, and a driving motor 17 (belt driving source) configured to drive the endless belt 15.
- the belt type traverse device 5 is configured such that the driving motor 17 allows the endless belt 15 to travel reciprocatingly to reciprocate the yarn guide 4 substantially parallel to the longitudinal direction of the bobbin holder 3.
- the support unit 16 and the driving motor 17 are attached to a plate-like base 18 fixed to the beam 12 in any posture. Furthermore, to prevent the yarn guide 4 from flapping while the endless belt 15 is traveling reciprocatingly, a rail 19 is extended between the paired support units 16 so as to linearly guide the yarn guide 4.
- the endless belt 15 is adopted according to the present embodiment.
- the endless belt 15 is wound around the paired support units 16 and the driving motor 17 so as to travel on an isosceles triangular trajectory.
- the support unit 16 includes a pulley 20 around which the endless belt 15 is wound and a stay 21 configured to rotatably fix the pulley 20 to the base 18.
- the stay 21 is projected from the pulley 20 and extends toward the driving motor 17.
- the stay 21 is fixedly fastened to the base 18.
- the driving motor 17 is a pulse motor according to the present embodiment, and is connected to a winding control section 60 (see Figure 5 ) described below.
- the yarn guide 4 is configured to catch the yarn Y utilizing the tension of the yarn Y.
- Figure 3 is an enlarged view of the yarn guide 4.
- the yarn guide 4 includes a fitting section 22 having a U-shaped cross section and configured to fit attach the yarn guide 4 to the endless belt 15, and a yarn catching section 23 formed at the upper end of the fitting section 22.
- the yarn catching section 23 includes paired inclined portions 25 each including an inclined surface 24 along which the yarn Y traveling between the traverse support point guide 8 shown in Figure 1 and the take-up tube 2 climbs.
- a yarn accommodating groove 26 is formed between the inclined portions 25 so that the yarn Y is accommodated and caught in the yarn accommodating groove 26.
- the spinning section (not shown in the drawings) continuously spins out the plurality of yarns Y by melting a material for synthetic yarns and ejecting the melted material through a spinneret.
- the apparatus main body 9 includes a winding control section 60 (see also Figure 5 ).
- the turret plate 10 includes a turret motor 27 (see also Figure 5 ) configured to rotationally drive the turret plate 10. To allow the take-up tubes 2 to be changed, the turret plate 10 is rotationally driven counterclockwise by 180 degrees by means of a turret motor 27.
- the contact roller 11 is provided between the set of the plurality of belt type traverse devices 5 and the pair of bobbin holders 3.
- the contact roller 11 come into contact with packages formed on the respective take-up tubes 2. Furthermore, the yarns Y traversed by the respective belt type traverse devices 5 are wound around the contact roller 11.
- the contact roller 11 extends parallel to the longitudinal direction of the bobbin holders 3.
- the beam 12 extends parallel to the longitudinal direction of the bobbin holders 3.
- the beam 12 includes an inclined surface 12a to which the plurality of belt type traverse devices 5 are attached.
- a triangular traverse surface defined when the yarn Y is traversed between the traverse support point guide 8 and the yarn guide 4 is substantially parallel to the inclined surface 12a.
- the triangular traverse surface has a circle-tangent relationship with the peripheral surface of the contact roller 11 as seen in a sectional view.
- the adjacent belt type traverse devices 5 are arranged so as to overlap. Specifically, the adjacent belt type traverse devices 5 are allowed to overlap by inclining the rail 19 to the longitudinal direction of the bobbin holders 3. This can be paraphrased as follows because the rail 19 corresponds to the trajectory of the reciprocation of the yarn guide 4. That is, the adjacent belt type traverse devices 5 are allowed to overlap by inclining the trajectory of reciprocation of the yarn guide 4 to the longitudinal direction of the bobbin holders 3.
- the adjacent belt type traverse devices 5 are arranged so as to overlap by placing the two support units 16 substantially in a line along the traveling direction (see thick arrow A in Figure 2 ) of the yarn Y as seen along the normal direction of the inclined surface 12a of the beam 12 as shown in Figure 2 .
- FIG 4 is an enlarged front view of the traverse device 5.
- a straight winding shallow groove 2T is engraved at the leading end-side end of the take-up tube 2 according to the present embodiment to allow what is called straight winding (also referred to as tail end winding) to be formed.
- a package Q schematically shown by an alternate long and two short dashes line is formed between the straight-winding shallow groove 2T and the other end-side end of the take-up tube 2.
- the belt type traverse device 5 is designed to be wide enough to allow the yarn guide 4 to guide the yarn Y all over a wide range including not only the package length of the package Q but also the straight-winding shallow groove 2T.
- Figure 5 is a control block diagram of the yarn winding apparatus 1.
- the winding control section 60 includes a CPU (Central Processing Unit) serving as an arithmetic processing device, a ROM (Read Only Memory) configured to store a control program executed by the CPU and data used for the control program, and a RAM (Random Access Memory) configured to temporarily store data during execution of the program.
- the control program stored in the ROM is read into the CPU and then executed on the CPU.
- the control program then allows hardware such as the CPU to function as traverse control sections (Nos. 1 to 4) 61, an origin changing section 62, and a bobbin holder control section 63.
- the numbers are sequentially assigned to the respective traverse control sections 61 so that No.
- the winding control section 60 connects to driving motors (Nos. 1 to 4) 17, the keyboard 13, the bobbin holder motor 14, and the turret motor 27.
- the numbers are sequentially assigned to the respective driving motors 17 so that No. 1 is assigned to the driving motor 17 for the take-sup tube 2 located at the leading end in Figure 1 , whereas No. 4 is assigned to the driving motor 17 for the take-up tube 2 located at the base end in Figure 1 .
- Each of the traverse control sections (Nos. 1 to 4) 61 includes a control pattern storage section 64 and an origin control section 65.
- Each of the traverse control sections (Nos. 1 to 4) 61 control the corresponding one of the driving motors (Nos. 1 to 4) 17 for the respective belt type traverse devices 5 based on a control pattern stored in the control pattern storage section 64 and an origin stored in the origin control section 65.
- each of the traverse control sections (Nos. 1 to 4) 61 is configured to be able to control the corresponding one of the driving motors (Nos. 1 to 4) 17 so that yarn density is equivalent between the vicinities of the opposite ends of the package Q formed on the take-up tube 2.
- the control pattern for each driving motor 17 is stored in the corresponding control pattern storage section 64.
- the control pattern is created such that the package Q formed on the take-up tube 2 is such a taper end package as schematically shown by an alternate long and two short dashes line in Figure 4 , that is, such that the interval between traversing reversals decreases gradually.
- the reciprocation width of reciprocating motion of the yarn guide 4 decreases gradually from winding start to winding end.
- the belt type traverse device 5 according to the present embodiment is configured so as to vary the reversal interval to enable the reciprocation width of reciprocating motion of the yarn guide 4.
- An example of the control pattern is shown in Figure 6.
- Figure 6 shows a control pattern for the traverse device 5.
- the axis of ordinate indicates traverse speed Vt
- the axis of abscissa indicates time (t).
- the traverse speed Vt at which the yarn guide 4 moves toward the leading end side is denoted by (+).
- the control pattern according to the present embodiment is created such that the motion pattern of the yarn guide 4 varies between the vicinities of the opposite traverse ends. More specifically, the traverse speed Vt of the yarn guide 4 is set to have a slightly larger value immediately after reversal of the yarn guide 4 following arrival at the right end of the reciprocation range of the reciprocating motion.
- winding angle is 0.5 degrees.
- the winding angle is preferably set to at most one degree.
- the winding angle may be adjusted by, for example, increasing or reducing the amplitude of the traverse speed Vt.
- the origin storage section 65 stores the origin serving as a basis for the reciprocating motion of the yarn guide 4 of the belt type traverse device 5.
- the "origin” means the position of the central point of reciprocating motion of the yarn guide 4 of the belt type traverse device 5.
- the origin changing section 62 changes the origin stored in the origin storage section 65 of each of the traverse control sections (Nos. 1 to 4) 61 based on the expansion and contraction amount of the take-up tube 2 input via the keyboard 13.
- Figure 7 is a partly enlarged view of the leading end of the bobbin holder 3. Specifically, the expansion and contraction amount relates to the direction of the bobbin length of the plurality of take-up tubes 2 as a whole.
- the expansion and contraction amount can be acquired by reading, on a scale S engraved on the bobbin holder 3 as shown in Figure 7 , the position of the leading end-side end surface E of one of the plurality of take-up tubes 2 which is closest to the leading end; the plurality of take-up tubes 2 are passed around the bobbin holder 3 in one direction so as to sit thereon without a space between the adjacent take-up tubes 2. For example, if the position of the leading end-side end surface E of the take-up tube 2 corresponds to "-2. 8 mm" on the scale S as shown in Figure 7 , the expansion and contraction amount is "-2. 8 mm".
- the origin changing section 62 adds the expansion and contraction amount ⁇ L divided by 8 multiplied by 7, that is, 7/8 ⁇ L, to the origin stored in the origin storage section 65 of the traverse control section (No. 1) 61. Similarly, the origin changing section 62 adds 5/8 ⁇ L, 3/8 ⁇ L, and 1/8 ⁇ L to the origin stored in the origin storage section 65 of the traverse control section (No. 2) 61, the origin stored in the origin storage section 65 of the traverse control section (No. 3) 61, and the origin stored in the origin storage section 65 of the traverse control section (No. 4) 61, respectively.
- the above-described operation of the origin changing section 62 is based on the assumption that the take-up tube length varies depending on the humidity of the environment in which the apparatus is used because the take-up tube 2 is made of paper and that the variation in bobbin length is equivalent for all the take-up tubes 2.
- the bobbin holder control section 63 controls rotation of the bobbin holder motor 14.
- the winding control section 60 includes a turret control section configured to control rotation of the turret motor 27.
- An operator operates the keyboard 13 or the like to actuate the take-up winder 7.
- the operator then reads and inputs the expansion and contraction amount to the winding control section 60.
- the origin changing section 62 changes the origin stored in the origin storage section 65 of each of the traverse control sections (Nos. 1 to 4) 61 as described above.
- the change in origin slightly shifts the reciprocation range of reciprocating motion of the yarn guide 4 in the longitudinal direction of the bobbin holder 3.
- the four yarns Y spun out by the spinning section are sucked and held by a suction gun (not shown in the drawings).
- the bobbin holder control section 63 drives the bobbin holder motor 14 so as to rotate the take-up tubes 2 at the desired rotation number.
- Each of the yarns Y sucked and held by the suction gun is guided to the straight-winding shallow groove 2T in the corresponding take-up tube 2.
- the yarn Y is firmly gripped by the straight-winding shallow groove 2T in the take-up tube 2.
- the yarn Y sucked and held by the suction gun is then released and moves from the straight-winding shallow groove 2T onto the outer peripheral surface of the take-up tube 2.
- the yarn Y moves spirally toward the center of the bobbin length of the take-up tube 2.
- each of the traverse control sections (Nos. 1 to 4) 61 controls the corresponding one of the driving motors (Nos. 1 to 4) 17 based on the control pattern stored in the corresponding control pattern storage section 64 and the origin stored in the corresponding origin storage section 65.
- each of the yarns Y is caught by the corresponding yarn guide 4 and starts to be traversed so as to be cross-wound (see also Figure 3 ).
- the yarn Y is thus cross-wound into such a taper end package Q as shown in Figure 4 , on the take-up tube 2 (winding step).
- the turret control section drives the turret motor 27 to rotate the turret plate 10 counterclockwise by 180 degrees.
- Each of the traverse control sections (Nos. 1 to 4) further moves the corresponding yarn guide 4 to a position located opposite the corresponding straight-winding shallow groove 2T.
- each of the yarns Y is firmly gripped by the straight-winding shallow groove 2T in the corresponding empty take-up tube 2 as described above.
- each of the traverse control sections (Nos. 1 to 4) 61 controls the corresponding one of the driving motors (Nos. 1 to 4) 17 again based on the control pattern stored in the control pattern storage section 64 and the origin stored in the origin storage section 65.
- the yarn Y is constantly caught by the yarn guide 4 and cross-wound into such a taper end package Q as shown in Figure 4 , on the take-up tube 2 again.
- Figure 8 is a diagram showing an evaluation indicator for the tests for verifying the technical effects of special setting for the winding angle.
- Figure 8A shows the appearance of a taper end packaged according to the embodiment.
- Figure 8B shows the appearance of a taper end package in a comparative example. That is, the end surface shape of a full package is observed, and an end surface shape having a linear, beautiful silhouette as shown in Figure 8A is determined to be "o (good)".
- an end surface shape obviously including protrusions and recesses as shown in Figure 8B is determined to be "x (bad)". If it is impossible to determine whether the end surface shape is "o" or "x”, the end surface shape is determined to be " ⁇ ".
- Table 1 shows that a winding angle of at most one degree allows the end surface shape to be properly finished. Furthermore, the finish of the end surface shape which can be obtained at a winding angle of at most one degree failed to be achieved at a winding angle of at least 1. 2 degrees.
- the taper end package is adopted because when the monofilaments are cross-wound into a package, the end surface of the resultant package is easily collapsed.
- the present inventors initially adopted a winding angle ⁇ [deg.] of 4. At this winding angle ⁇ [deg.], the end surface of the finished taper end package obviously had protrusions and recesses and was thus visually unfavorable as shown in Figure 8B .
- Figure 9 shows the results of the calculations for verifying the technical effects of the special setting of the winding angle ⁇ [deg.]. That is, Figure 9A shows the distribution of the winding density obtained when the winding angle ⁇ [deg.] is set to 0. 5.
- Figure 9B shows the distribution of the winding density obtained when the winding angle ⁇ [deg.] is set to 6. 0.
- the axis of abscissa in Figures 9A and 9B indicates a winding width position [mm], that is, a longitudinal position on the package.
- the axis of ordinate indicates the winding density [%].
- the winding density means the spatial sectional area occupied by the yarn.
- the winding density [%] at the longitudinal center of the package is 100.
- Figures 9A and 9B show that a winding angle ⁇ [deg.] of 0. 5 results in a uniform winding density [%] from the longitudinal center to longitudinal end of the package. In contrast, a winding angle ⁇ [deg.] of 0. 5 makes the winding density [%] extremely higher at the longitudinal end of the package than at the longitudinal center thereof.
- the yarn properly follows the motion of the yarn guide before the reversal of the yarn but has difficulty following the motion of the yarn guide particularly after the reversal of the yarn. This is indicated by the different calculation data shown by the solid and dashed lines on the graph in Figure 9B .
- the yarn winding apparatus 1 is configured as follows. That is, the yarn winding apparatus 1 includes the bobbin holders 3 configured to support the plurality of take-up tubes 2 around which the respective plural supplied yarns Y are wound, the plurality of belt type traverse devices 5 each including the yarn guide 4 configured to be able to catch the corresponding yarn Y, the traverse device 5 reciprocating the yarn guide 4 to traverse the yarn Y with respect to the corresponding take-up tube 2, and the contact roller 11 provided between, the set of the plurality of traverse devices 5 and the bobbin holders 3 and pressed against the packages Q formed on the respective take-up tubes 2.
- Each of the belt type traverse devices 5 is configured to be able to change the reciprocation range of reciprocating motion of the yarn guide 4.
- the above-described configuration can use the arrangement which includes the contact roller 11 and which is thus characteristic of cross winding, to produce what is called taper end packages Q.
- the monofilament which may involve easy collapse of the end surface of the resultant package, can be cross-wound.
- the above-described yarn winding apparatus 1 is further configured as follows. That is, the yarn winding apparatus 1 further includes the traverse control sections (Nos. 1 to 4) 61 each configured to control the corresponding belt-type traverse device 5 so that the reciprocation range of the reciprocating motion of the corresponding yarn guide 4 decreases gradually from winding start to winding end. Each of the traverse control sections (Nos. 1 to 4) 61 controls the belt type traverse device 5 so as to set the winding angle ⁇ [deg.] to at most one degree. This special winding angle ⁇ [deg.] allows the end surface shape of the taper end package to be properly finished.
- the traverse control sections (Nos. 1 to 4) 61 each configured to control the corresponding belt-type traverse device 5 so that the reciprocation range of the reciprocating motion of the corresponding yarn guide 4 decreases gradually from winding start to winding end.
- Each of the traverse control sections (Nos. 1 to 4) 61 controls the belt type traverse device 5 so as to set the wind
- the take-up winder 7 is configured as follows. That is, the take-up winder 7 includes the spinning section configured to spin out a monofilament and the above-described yarn winding apparatus 1 configured to directly wind the monofilament spun out by the spinning section. According to this configuration, the monofilaments, which may involve easy collapse of the end surface of the resultant package, can be cross-wound to produce the taper end package Q.
- taper end package Q formed using the above-described take-up winder 7 includes the directly cross-wound monofilament.
- yarn winding is carried out as follows. That is, when the plurality of yarns Y are cross-wound around the respective take-up tubes 2 while being traversed, the traverse range of each of the yarns Y is gradually reduced from winding start to winding end. According to this method, the monofilament, which may involve easy collapse of the end surface of the resultant package, can be cross-wound into what is called the taper end package Q.
- the above-described yarn winding is further carried out as follows. That is, the winding angle ⁇ [deg.]is set to at most one degree. This special winding angle ⁇ [deg.] allows the end surface shape of the taper end package Q to be properly finished.
- take-up winding is carried out as follows. That is, the method includes the spinning step of spinning out a monofilament, and the winding step of directly winding the spun-out monofilament by the above-described yarn winding method. According to this take-up winding method, the monofilament, which may involve easy collapse of the end surface of the resultant package, can be cross-wound to produce a taper end package Q.
- the taper end package Q formed using the above-described take-up winding method includes the directly cross-wound monofilament.
- the belt type traverse device is adopted as the traverse device 5.
- another traverse device for example, an arm type traverse device or a cam type traverse device, may be adopted provided that the traverse device allows the reciprocation width of reciprocating motion of the yarn guide 4 to be changed.
- the arm type traverse device uses a driving motor configured as a voice coil motor to drive an arm member with a yarn guide formed at the leading end thereof so that the arm member can be reciprocatingly turned.
- the cam type traverse device includes a traverse cam, a traverse guide configured to engage with a traverse groove spirally formed in the traverse cam and move slidably along the traverse groove, and a traverse guide driving motor configured to rotate the traverse cam.
- the taper end package means a package with a taper angle A of at most 45 degrees in Figure 8 .
- the yarn winding apparatus 1 according to the present invention is intended for cross winding. What is called parn winding is not included in the technical scope of the invention disclosed in the present Application. While the present invention has been described with respect to preferred embodiments thereof, it will be apparent to those skilled in the art that the disclosed invention may be modified in numerous ways and may assume many embodiments other than those specifically set out and described above. Accordingly, it is intended by the appended claims to cover all modifications of the present invention that fall within the scope of the invention.
Landscapes
- Winding Filamentary Materials (AREA)
- Filamentary Materials, Packages, And Safety Devices Therefor (AREA)
- Guides For Winding Or Rewinding, Or Guides For Filamentary Materials (AREA)
- Replacing, Conveying, And Pick-Finding For Filamentary Materials (AREA)
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2009009058A JP5281907B2 (ja) | 2009-01-19 | 2009-01-19 | 糸条巻取装置、この糸条巻取装置を用いた紡糸巻取機、糸条巻取方法、この糸条巻取方法を採用した紡糸巻取方法、及び、テーパエンドパッケージ |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP2208700A2 true EP2208700A2 (de) | 2010-07-21 |
| EP2208700A3 EP2208700A3 (de) | 2012-10-24 |
Family
ID=42101767
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP10150513A Withdrawn EP2208700A3 (de) | 2009-01-19 | 2010-01-12 | Garnwickelvorrichtung, Aufwickelvorrichtung, die die Garnwickelvorrichtung einsetzt, Garnwickelverfahren und Spule mit konischen Spulenenden |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP2208700A3 (de) |
| JP (1) | JP5281907B2 (de) |
| KR (1) | KR101329109B1 (de) |
| CN (1) | CN101780902B (de) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5730557B2 (ja) | 2010-12-14 | 2015-06-10 | Tmtマシナリー株式会社 | 糸条巻取機 |
| CN102069950A (zh) * | 2010-12-17 | 2011-05-25 | 东莞市协永福实业有限公司 | 一种新式单丝卷绕成形方法 |
| CN102774695A (zh) * | 2012-06-29 | 2012-11-14 | 宁波金盛纤维科技有限公司 | 一种精密可调递进卷绕方法和系统 |
| JP6225592B2 (ja) * | 2013-09-19 | 2017-11-08 | 東レ株式会社 | 液晶ポリエステルモノフィラメントパッケージ |
| JP2015178403A (ja) * | 2014-03-19 | 2015-10-08 | 村田機械株式会社 | 糸巻取機及び巻取方法 |
| JP6436751B2 (ja) * | 2014-12-04 | 2018-12-12 | Tmtマシナリー株式会社 | 糸条巻取装置 |
| JP6781011B2 (ja) * | 2016-11-01 | 2020-11-04 | Tmtマシナリー株式会社 | トラバース装置及び糸巻取装置 |
| CN113443521B (zh) * | 2021-07-26 | 2023-01-31 | 伊东新(德阳)线缆设备有限公司 | 一种全自动双盘收线设备 |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0524740A (ja) | 1991-07-22 | 1993-02-02 | Toray Ind Inc | 糸の綾振り装置 |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3570777A (en) * | 1968-08-19 | 1971-03-16 | Turbo Machine Co | Winder and winding method |
| JPH0822716B2 (ja) * | 1985-10-11 | 1996-03-06 | 株式会社寺岡製作所 | テープの巻取方法 |
| DE3543565A1 (de) * | 1985-12-10 | 1987-06-11 | Neumuenster Masch App | Aufspulmaschine |
| JPH08199424A (ja) * | 1995-01-11 | 1996-08-06 | Toray Ind Inc | ポリエステルモノフィラメントパッケージ |
| EP0965554A3 (de) * | 1998-06-17 | 2000-08-16 | Murata Kikai Kabushiki Kaisha | Fadenchangiervorrichtung und Aufwickelmaschine mit dieser Vorrichtung |
| TW524769B (en) * | 2000-07-24 | 2003-03-21 | Advanced Glassfiber Yarns Llc | Method and apparatus for producing cylindrical packages of glass fiber strands |
| JP2002211842A (ja) * | 2001-01-17 | 2002-07-31 | Murata Mach Ltd | トラバース装置 |
| JP2003089474A (ja) * | 2001-09-18 | 2003-03-25 | Murata Mach Ltd | トラバース装置 |
| DE102004016257A1 (de) * | 2004-04-02 | 2005-10-13 | Saurer Gmbh & Co. Kg | Verfahren zum Aufwickeln eines Fadens sowie eine Aufspulmaschine |
| JP2007238245A (ja) * | 2006-03-07 | 2007-09-20 | Murata Mach Ltd | 糸巻取装置 |
-
2009
- 2009-01-19 JP JP2009009058A patent/JP5281907B2/ja active Active
- 2009-12-09 KR KR1020090121844A patent/KR101329109B1/ko active Active
-
2010
- 2010-01-12 CN CN2010100035178A patent/CN101780902B/zh active Active
- 2010-01-12 EP EP10150513A patent/EP2208700A3/de not_active Withdrawn
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0524740A (ja) | 1991-07-22 | 1993-02-02 | Toray Ind Inc | 糸の綾振り装置 |
Also Published As
| Publication number | Publication date |
|---|---|
| JP5281907B2 (ja) | 2013-09-04 |
| KR20100084967A (ko) | 2010-07-28 |
| EP2208700A3 (de) | 2012-10-24 |
| CN101780902B (zh) | 2012-12-05 |
| JP2010163275A (ja) | 2010-07-29 |
| CN101780902A (zh) | 2010-07-21 |
| KR101329109B1 (ko) | 2013-11-14 |
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