EP2289100A2 - Procédé de fabrication d'un module électronique - Google Patents

Procédé de fabrication d'un module électronique

Info

Publication number
EP2289100A2
EP2289100A2 EP09765709A EP09765709A EP2289100A2 EP 2289100 A2 EP2289100 A2 EP 2289100A2 EP 09765709 A EP09765709 A EP 09765709A EP 09765709 A EP09765709 A EP 09765709A EP 2289100 A2 EP2289100 A2 EP 2289100A2
Authority
EP
European Patent Office
Prior art keywords
electronic component
layer
conductive
electronic
film
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
EP09765709A
Other languages
German (de)
English (en)
Inventor
Ulrich Schaaf
Andreas Kugler
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Robert Bosch GmbH
Original Assignee
Robert Bosch GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Robert Bosch GmbH filed Critical Robert Bosch GmbH
Publication of EP2289100A2 publication Critical patent/EP2289100A2/fr
Ceased legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/18Printed circuits structurally associated with non-printed electric components
    • H05K1/182Printed circuits structurally associated with non-printed electric components associated with components mounted in printed circuit boards [PCB], e.g. insert-mounted components [IMC]
    • H05K1/185Printed circuits structurally associated with non-printed electric components associated with components mounted in printed circuit boards [PCB], e.g. insert-mounted components [IMC] associated with components encapsulated in the insulating substrate of the PCBs; associated with components incorporated in internal layers of multilayer circuit boards
    • H05K1/186Printed circuits structurally associated with non-printed electric components associated with components mounted in printed circuit boards [PCB], e.g. insert-mounted components [IMC] associated with components encapsulated in the insulating substrate of the PCBs; associated with components incorporated in internal layers of multilayer circuit boards manufactured by mounting on or connecting to patterned circuits before or during embedding
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W70/00Package substrates; Interposers; Redistribution layers [RDL]
    • H10W70/01Manufacture or treatment
    • H10W70/04Manufacture or treatment of leadframes
    • H10W70/041Connecting or disconnecting interconnections to or from leadframes, e.g. connecting bond wires or bumps
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W70/00Package substrates; Interposers; Redistribution layers [RDL]
    • H10W70/01Manufacture or treatment
    • H10W70/05Manufacture or treatment of insulating or insulated package substrates, or of interposers, or of redistribution layers
    • H10W70/093Connecting or disconnecting other interconnections thereto or therefrom, e.g. connecting bond wires or bumps
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W70/00Package substrates; Interposers; Redistribution layers [RDL]
    • H10W70/60Insulating or insulated package substrates; Interposers; Redistribution layers
    • H10W70/611Insulating or insulated package substrates; Interposers; Redistribution layers for connecting multiple chips together
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W70/00Package substrates; Interposers; Redistribution layers [RDL]
    • H10W70/60Insulating or insulated package substrates; Interposers; Redistribution layers
    • H10W70/611Insulating or insulated package substrates; Interposers; Redistribution layers for connecting multiple chips together
    • H10W70/614Insulating or insulated package substrates; Interposers; Redistribution layers for connecting multiple chips together the multiple chips being integrally enclosed
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W70/00Package substrates; Interposers; Redistribution layers [RDL]
    • H10W70/60Insulating or insulated package substrates; Interposers; Redistribution layers
    • H10W70/67Insulating or insulated package substrates; Interposers; Redistribution layers characterised by their insulating layers or insulating parts
    • H10W70/688Flexible insulating substrates
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W72/00Interconnections or connectors in packages
    • H10W72/01Manufacture or treatment
    • H10W72/0198Manufacture or treatment batch processes
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/02Details
    • H05K1/0284Details of three-dimensional rigid printed circuit boards
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K1/00Printed circuits
    • H05K1/18Printed circuits structurally associated with non-printed electric components
    • H05K1/189Printed circuits structurally associated with non-printed electric components characterised by the use of flexible or folded printed circuits
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/03Conductive materials
    • H05K2201/0302Properties and characteristics in general
    • H05K2201/0305Solder used for other purposes than connections between PCB or components, e.g. for filling vias or for programmable patterns
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/03Conductive materials
    • H05K2201/0332Structure of the conductor
    • H05K2201/0335Layered conductors or foils
    • H05K2201/0355Metal foils
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/10Details of components or other objects attached to or integrated in a printed circuit board
    • H05K2201/10613Details of electrical connections of non-printed components, e.g. special leads
    • H05K2201/10621Components characterised by their electrical contacts
    • H05K2201/10674Flip chip
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2203/00Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
    • H05K2203/30Details of processes not otherwise provided for in H05K2203/01 - H05K2203/17
    • H05K2203/302Bending a rigid substrate; Breaking rigid substrates by bending
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/0011Working of insulating substrates or insulating layers
    • H05K3/0014Shaping of the substrate, e.g. by moulding
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/40Forming printed elements for providing electric connections to or between printed circuits
    • H05K3/4038Through-connections; Vertical interconnect access [VIA] connections
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10PGENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
    • H10P72/00Handling or holding of wafers, substrates or devices during manufacture or treatment thereof
    • H10P72/70Handling or holding of wafers, substrates or devices during manufacture or treatment thereof for supporting or gripping
    • H10P72/74Handling or holding of wafers, substrates or devices during manufacture or treatment thereof for supporting or gripping using temporarily an auxiliary support
    • H10P72/7438Handling or holding of wafers, substrates or devices during manufacture or treatment thereof for supporting or gripping using temporarily an auxiliary support with parts of the auxiliary support remaining in the finished device
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W70/00Package substrates; Interposers; Redistribution layers [RDL]
    • H10W70/60Insulating or insulated package substrates; Interposers; Redistribution layers
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W72/00Interconnections or connectors in packages
    • H10W72/90Bond pads, in general
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W72/00Interconnections or connectors in packages
    • H10W72/90Bond pads, in general
    • H10W72/941Dispositions of bond pads
    • H10W72/9415Dispositions of bond pads relative to the surface, e.g. recessed, protruding
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W74/00Encapsulations, e.g. protective coatings
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W90/00Package configurations
    • H10W90/701Package configurations characterised by the relative positions of pads or connectors relative to package parts
    • H10W90/721Package configurations characterised by the relative positions of pads or connectors relative to package parts of bump connectors
    • H10W90/724Package configurations characterised by the relative positions of pads or connectors relative to package parts of bump connectors between a chip and a stacked insulating package substrate, interposer or RDL
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49002Electrical device making
    • Y10T29/49117Conductor or circuit manufacturing
    • Y10T29/49124On flat or curved insulated base, e.g., printed circuit, etc.
    • Y10T29/49126Assembling bases
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49002Electrical device making
    • Y10T29/49117Conductor or circuit manufacturing
    • Y10T29/49124On flat or curved insulated base, e.g., printed circuit, etc.
    • Y10T29/4913Assembling to base an electrical component, e.g., capacitor, etc.
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49002Electrical device making
    • Y10T29/49117Conductor or circuit manufacturing
    • Y10T29/49124On flat or curved insulated base, e.g., printed circuit, etc.
    • Y10T29/49155Manufacturing circuit on or in base
    • Y10T29/49165Manufacturing circuit on or in base by forming conductive walled aperture in base

Definitions

  • the invention relates to a method for producing an electronic assembly comprising at least one electronic component and a conductor track structure, with which the at least one electronic component is contacted.
  • Electronic components used to manufacture the electronic package include integrated circuits (IC), for example. These are, for example, in order to encapsulate and increase the land use on the electronic circuit substrate, accommodated in a substrate. As a result, a protection of the electronic components is possible. From US Pat. No. 6,512,182 it is known, for example, to mill receptacles in a printed circuit board substrate into which the electronic components are inserted. After inserting the electronic components, the recordings are filled, then smoothed and overlaminated. By embedding the electronic components, a smooth surface of the electronic assembly can be achieved.
  • IC integrated circuits
  • a disadvantage of this module is that first recordings are milled into the printed circuit board substrate, in which the electronic components are used. An exact positioning of the electronic components is difficult in this way possible.
  • a method for producing an electrical circuit comprising electrical components which are mechanically interconnected by a potting compound is known from DE-A 10 2005 003 125.
  • On at least one side of the potting compound at least one layer of conductor tracks is provided, which electrically connects the components to one another.
  • the components are applied to a carrier film and then encapsulated with a potting compound. Subsequently, the carrier film is removed and on the side on which the components were connected to the carrier film, one or more layers of conductor tracks are applied, which electrically connect the components to one another. In order to ensure a functional interconnection of the However, it must be ensured that the carrier film must be removed without residue.
  • An inventive method for producing an electronic assembly comprising at least one electronic component and a conductor track structure, with which the at least one electronic component is contacted, comprises the following steps:
  • Components with which the printed conductor structure is equipped are, for example, integrated circuits (IC), batteries, solar modules or other electronic components known to the person skilled in the art, which are usually used for the production of electronic assemblies.
  • IC integrated circuits
  • batteries batteries
  • solar modules or other electronic components known to the person skilled in the art, which are usually used for the production of electronic assemblies.
  • a film deformable assemblies can be made for example of a thermoplastic material.
  • the thermoplastic film is, for example, the further film laminated onto the conductive film or a deformable, for example thermoplastic film is used as carrier film, which is connected to the conductive film.
  • the further foil which is laminated onto the conductive foil populated with the at least one electronic component is likewise a conductive foil which is equipped with at least one electronic component.
  • the lamination is preferably carried out in such a way that the electronic components of the two films face each other, so that the conductive films are located on the outside of the layer composite. In this way, the land use can be significantly increased.
  • the layer which is introduced between the two conductive films is a plastic layer.
  • a plastic for example, a thermoplastic is used. However, it is also possible to use any other plastic.
  • the layer which is introduced between the two conductive films is preferably used to fix the components and to ensure the contact.
  • plastic coating can be applied before or after the structuring of the film to form the conductor track structure.
  • the application of the plastic coating prior to structuring of the conductive film has the advantage that a continuous base is maintained by the plastic layer, on which the metal layer is patterned. This can not be done by, for example, careless handling moving or kinking of individual tracks.
  • the conductive foil is not provided with a plastic layer, it is necessary to leave the conductive foil on a support, the structured foil then being handled so carefully that no displacement or kinking of the individual tracks of the structure occurs ,
  • the plastic layer it is also possible, for example, for the plastic layer to be applied to the foil on which the at least one electronic component is positioned only after the conductive foil has been loaded on the side. Furthermore, it is also possible that after loading the conductive foil, a further plastic layer is applied to the foil. In this case, the plastic coating that has been applied before the placement of the conductive foil may be arranged on the side on which the foil has been fitted with the electronic components or on the side of the foil facing away from the components.
  • vias may be introduced for a connection of the conductor track structures structured from the conductive foils.
  • the introduction of the plated-through holes can take place, for example, in that holes are formed and these are then metallized.
  • the plated-through holes it is also possible for the plated-through holes to be produced, for example, by a deep drawing process in which the upper layer of the conductive foil is pressed through the dielectric via a mandrel until it contacts the lower conductive foil.
  • an insulating layer is applied to at least one of the outwardly facing sides of the electronic assembly.
  • the insulating layer is usually made of a dielectric material.
  • Particularly preferred as an insulating layer are plastics.
  • the insulation layer is made of a thermoplastic material.
  • thermoplastics or thermosetting plastics it is alternatively also possible to use, for example, elastomers or ductile silicones for the dielectric and optionally the at least one insulating layer.
  • elastomers or stretchable silicones in conjunction with suitably designed interconnect structures, electronic circuits can be produced which are flexible in all spatial directions.
  • electronic assemblies can also be stretched, for example.
  • a forming force must generally be used for stretching or recalculation and, if appropriate, the electronic assembly should be heated.
  • At least two electronic assemblies are connected together to form a composite layer. Due to the layer composite, more than just two layers of the printed circuit board equipped with electronic components can also be used. structures are interconnected. The individual layers can be electrically contacted by plated-through holes.
  • an electrically conductive foil to be equipped on its upper side and on its lower side with at least one electronic component. In this case, further films are laminated both at the top and at the bottom of the electrically conductive film.
  • a dielectric is introduced in each case between two films.
  • the dielectric is, for example, a plastic or a silicone.
  • the electronic component In order to achieve an improved encapsulation of the electronic component, it is preferable to additionally enclose the electronic component with a molding compound.
  • a molding compound By enclosing the component with a molding compound, for example, an additional stabilization of the electronic component and the contact can be achieved, so that this does not break, for example, in a bending of the electronic assembly.
  • the electronic assembly is formed into a molding in a final step.
  • the forming can be done for example by deep drawing or other forming processes. Forming is possible in particular when a deformable material is used as the dielectric. In order to avoid that electronic components with which the film is loaded, are damaged in the forming process, it is on the one hand possible to design the assembly that no electronic components are applied to bending points or kinks of the molded part. Alternatively, it is also possible, for example, to use flexible electronic components that can be bent, for example.
  • the inventive method by the use of flexible electronics completely flexible and deformable circuits can be produced by the inventive method.
  • the electronic component which is formed into a molded part in a concluding step, can also be used, for example, as a housing part.
  • the housing parts can be connected, for example, by gluing or embossing with the actual housing and contacted if necessary.
  • FIGS. 1 to 7 show steps of a method for producing an electronic assembly
  • FIG. 8 shows an electronic assembly produced according to the invention.
  • an electrically conductive film 1 is structured to form a conductor track structure.
  • the structuring takes place here only on an electrically conductive layer 3 of the electrically conductive film 1.
  • the electrically conductive layer 3 is applied to an electrically non-conductive layer 5.
  • the electrically non-conductive layer 5 serves as a carrier layer and is not structured.
  • the electrically non-conductive layer 5 is, for example, a plastic layer.
  • As an electrically conductive layer 3 are particularly suitable special metals, for example copper or silver. Also suitable are gold, palladium or laminates, for example NiPdAu.
  • the electrically non-conductive layer 5 may be applied to the electrically conductive layer 3, for example, by lamination or doctoring. The application of the electrically non-conductive layer 5 can take place either after the structuring of the electrically conductive layer 3 or before the structuring of the electrically conductive layer 3.
  • an electrically conductive film 1 which has only one electrically conductive layer 3.
  • the electrically conductive film 1 is equipped with electronic components 9.
  • the loading of the electrically conductive foil 1 takes place, for example, in flip-chip technology.
  • 9 contact points 11 (bumps) are attached to the electronic components.
  • the contact points 11 are pressed through the electrically non-conductive layer so that they contact the conductor track structure 7, which has been structured from the electrically conductive layer 3.
  • the electrically non-conductive layer 5 can serve here simultaneously as a connection medium.
  • connection of the contact points 11 with the conductor track structure 7 takes place, for example, by a temperature and pressure process, for example so-called heatsealing. Also suitable is an NCA process (non-conductive adhesive). Alternatively, it is also possible, for example, to contact the electronic components 9 by a soldering process to the printed conductor structure 7. In this case, for example, acids contained in the electrically non-conductive layer 5 can serve as a flux for the soldering process. As a material for the electrically non-conductive layer 5 is suitable in this case, for example, an epoxy resin.
  • the electrically conductive film 1 consists only of the electrically conductive layer 3 and no electrically non-conductive layer 5 is provided, it is possible to solder the electronic components 9 first with contact points 11 on the wiring pattern 7 and then the electronic component 9 with an adhesive to underfill. Alternatively, so-called ICA bonding (isotropic conductive adhesive) is possible.
  • a second carrier strip 13 can optionally also be produced, for example.
  • the second carrier strip 13 likewise comprises a conductive film 1 with an electrically conductive layer 3, from which a printed conductor structure 7 has been patterned, and an electrically non-conductive layer 5.
  • the electrically non-conductive layer 5 is at least one other structure in another structure applied an electronic component 9, which is provided with a contact point 11.
  • the contact point 11 is pressed through the electrically non-conductive layer 5 and contacts the electronic component 9 with the conductor track structure 7.
  • the first carrier strip 12 and second carrier strip 13 produced in this way can later be connected to form a layer composite.
  • the placement and structure of the conductor tracks of the first carrier strip 12 and of the second carrier strip 13 usually differs.
  • An additional stabilization of the electronic components 9 can be achieved, for example, by enclosing them, as shown in FIG. 4, by a molding compound 15.
  • enclosing the electronic components 9 with the molding compound 15 is only necessary if the electronic components 9 are very sensitive or, for example, even if the carrier strip is to be bent, without the electronic components being bent.
  • the molding compound 15 serves as additional mechanical stabilization.
  • the second carrier strip 13 connected to the first carrier strip 12 is shown in FIG.
  • the first carrier strip 12 and the second carrier strip 13 are connected to one another such that the electrically conductive layer 3 of the two carrier strips 12, 13 lies on the outer side in each case.
  • the electrically non-conductive layer 5 of the first carrier strip 12 and of the second carrier strip 13 forms a dielectric, by which it is avoided that the electrically conductive layers 3, which form the conductor track structure 7, are contacted with one another at undesired positions.
  • the connection of the carrier strips 12, 13 takes place by means of a conventional laminating method known to the person skilled in the art.
  • a dielectric is suitable in this case, for example, a plastic film.
  • the two carrier strips 12, 13 laminated together with the intervening plastic film.
  • the second carrier strip 13 As an alternative to laminating the second carrier strip 13 onto the first carrier strip 12, it is also possible, for example, to laminate a dielectric onto the first carrier strip 12 and to provide only one conductive layer. Furthermore, it is also possible to apply a dielectric to the outside of the electrically conductive layer 3 and to laminate a further electrically conductive layer. In this case, for example, at least one electronic element 9 can also be arranged on the upper side and the lower side of the electrically conductive layer 3. In this case, it is furthermore preferred for the electrically conductive layer 3 to be provided with an electrically nonconductive layer on the second side after structuring to form the conductor track structure 7.
  • the strip conductor structures 7, which have been patterned from the electrically conductive layers 3, can be connected to one another by plated-through holes 17.
  • the through contacts 17 can be produced, for example, by introducing bores into the circuit carrier and then metallizing the bores.
  • the electrically conductive layer 3 of one of the two carrier strips 12, 13 is pressed over a mandrel through the dielectric which is formed by the electrically non-conductive layer 5 until it is the second electrically conductive layer 3 contacted.
  • an insulating layer 19 is preferably applied to the outside.
  • the insulation layer 19 for example, a plastic film can be applied to the layer composite of the first carrier strip 12 and the second carrier strip 13. Alternatively, it is also possible to apply a plastic layer by any other method on the composite layer.
  • the insulation layer 19 which is applied to the outside of the composite layer, can be optionally structured, for example, to be able to attach connectors or cables. This makes it possible to contact the electronic module.
  • this can be embossed in any shape.
  • a flexible film-like circuit This is shown in FIG.
  • electronic components 9 are applied to an electrically conductive foil which has been patterned into a conductor track structure 7, which are enclosed by the molding compound 15 in order to protect it from damage.
  • a dielectric 21 is applied to the layer in order to achieve a uniform layer thickness and a further encapsulation of the electronic components 9.
  • a material for the dielectric 21 a material is selected which is flexible and allows deformation of the layer composite.
  • Such a flexible film-like circuit can be used for example in garments.
  • Such apparel-integrated electronics are useful, for example, in skis or mountaineering equipment, for example, to locate a wearer of such garment that may have been spilled by an avalanche.
  • the electronics can be used, for example, as theft protection. It is also possible, for example, to store product information on a corresponding circuit.
  • circuit is not used as a flexible film-like circuit, it is also possible, for example, to transform the layer composite into a molded part. This is done for example by embossing the layer composite, as shown in Figure 7. As a result, for example, a housing with integrated electronics can be generated.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Laminated Bodies (AREA)
  • Non-Metallic Protective Coatings For Printed Circuits (AREA)
  • Encapsulation Of And Coatings For Semiconductor Or Solid State Devices (AREA)
  • Combinations Of Printed Boards (AREA)
  • Wire Bonding (AREA)
  • Structure Of Printed Boards (AREA)
  • Printing Elements For Providing Electric Connections Between Printed Circuits (AREA)
  • Apparatuses And Processes For Manufacturing Resistors (AREA)

Abstract

L'invention concerne un procédé de fabrication d'un module électronique comportant au moins un composant électronique (9) et une structure de pistes conductrices (7) qui assurent le contact du ou des composants électroniques (9). Selon ce procédé, un film conducteur (1) est structuré pour former la structure de pistes conductrices (7) dans une première étape, puis, dans une deuxième étape, la structure de pistes conductrices (7) est dotée du ou des composants électroniques (9) et, dans une étape finale, un autre film est stratifié sur la face du film conducteur (1) portant le ou les composants électroniques (9).
EP09765709A 2008-06-19 2009-05-25 Procédé de fabrication d'un module électronique Ceased EP2289100A2 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102008002532A DE102008002532A1 (de) 2008-06-19 2008-06-19 Verfahren zur Herstellung einer elektronischen Baugruppe
PCT/EP2009/056286 WO2009153129A2 (fr) 2008-06-19 2009-05-25 Procédé de fabrication d'un module électronique

Publications (1)

Publication Number Publication Date
EP2289100A2 true EP2289100A2 (fr) 2011-03-02

Family

ID=40905909

Family Applications (1)

Application Number Title Priority Date Filing Date
EP09765709A Ceased EP2289100A2 (fr) 2008-06-19 2009-05-25 Procédé de fabrication d'un module électronique

Country Status (6)

Country Link
US (1) US8505198B2 (fr)
EP (1) EP2289100A2 (fr)
JP (1) JP2011524645A (fr)
CN (1) CN102124560B (fr)
DE (1) DE102008002532A1 (fr)
WO (1) WO2009153129A2 (fr)

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102010014579A1 (de) * 2010-04-09 2011-10-13 Würth Elektronik Rot am See GmbH & Co. KG Verfahren zum Herstellen einer elektronischen Baugruppe
DE102010030528A1 (de) * 2010-06-25 2011-12-29 Robert Bosch Gmbh Eingekapseltes Steuerungsmodul für ein Kraftfahrzeug
US10820437B2 (en) * 2016-09-28 2020-10-27 Intel Corporation Flexible packaging for a wearable electronic device
DE102017203381A1 (de) * 2017-03-02 2018-04-05 Robert Bosch Gmbh Mikroelektronische Bauelementanordnung und entsprechendes Herstellungsverfahren
US20230102508A1 (en) * 2020-01-24 2023-03-30 Jyri Kaija Functional Housing Structure for an Electronic Device
DE102021108701A1 (de) 2021-04-08 2022-10-13 Innome Gmbh Sensorbauteil und Verfahren zur Herstellung desselben

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US20050006142A1 (en) * 2003-07-09 2005-01-13 Matsushita Electric Industrial Co., Ltd. Circuit board with in-built electronic component and method for manufacturing the same
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US20070099449A1 (en) * 2005-10-31 2007-05-03 Daigo Suzuki Printed circuit board, electronic device, and manufacturing method for printed circuit board

Also Published As

Publication number Publication date
WO2009153129A3 (fr) 2010-03-04
WO2009153129A2 (fr) 2009-12-23
JP2011524645A (ja) 2011-09-01
DE102008002532A1 (de) 2009-12-24
US20110138620A1 (en) 2011-06-16
US8505198B2 (en) 2013-08-13
CN102124560B (zh) 2014-05-07
CN102124560A (zh) 2011-07-13

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