EP2356098A1 - Procédé de production de tétrahydrofurane - Google Patents
Procédé de production de tétrahydrofuraneInfo
- Publication number
- EP2356098A1 EP2356098A1 EP09744694A EP09744694A EP2356098A1 EP 2356098 A1 EP2356098 A1 EP 2356098A1 EP 09744694 A EP09744694 A EP 09744694A EP 09744694 A EP09744694 A EP 09744694A EP 2356098 A1 EP2356098 A1 EP 2356098A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- column
- hydrogenation
- distillation
- phthalate
- thf
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 title claims abstract description 147
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 title claims abstract description 70
- 238000004519 manufacturing process Methods 0.000 title abstract description 4
- 238000000034 method Methods 0.000 claims abstract description 46
- 238000004821 distillation Methods 0.000 claims abstract description 40
- 230000008569 process Effects 0.000 claims abstract description 27
- 239000002250 absorbent Substances 0.000 claims abstract description 25
- 230000002745 absorbent Effects 0.000 claims abstract description 25
- 239000002699 waste material Substances 0.000 claims abstract description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 14
- 238000010521 absorption reaction Methods 0.000 claims abstract description 13
- 239000000203 mixture Substances 0.000 claims abstract description 13
- 238000000926 separation method Methods 0.000 claims abstract description 12
- 238000004064 recycling Methods 0.000 claims abstract description 11
- 238000009903 catalytic hydrogenation reaction Methods 0.000 claims abstract description 9
- 239000012043 crude product Substances 0.000 claims abstract description 7
- 150000001991 dicarboxylic acids Chemical class 0.000 claims abstract description 6
- 239000003960 organic solvent Substances 0.000 claims abstract description 6
- 238000005984 hydrogenation reaction Methods 0.000 claims description 53
- 239000003054 catalyst Substances 0.000 claims description 52
- 239000000047 product Substances 0.000 claims description 34
- 239000007789 gas Substances 0.000 claims description 24
- 239000001257 hydrogen Substances 0.000 claims description 20
- 229910052739 hydrogen Inorganic materials 0.000 claims description 20
- DOIRQSBPFJWKBE-UHFFFAOYSA-N dibutyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 claims description 16
- 230000003647 oxidation Effects 0.000 claims description 14
- 238000007254 oxidation reaction Methods 0.000 claims description 14
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 claims description 13
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 claims description 11
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 claims description 9
- -1 aliphatic dicarboxylic acids Chemical class 0.000 claims description 9
- FLKPEMZONWLCSK-UHFFFAOYSA-N diethyl phthalate Chemical compound CCOC(=O)C1=CC=CC=C1C(=O)OCC FLKPEMZONWLCSK-UHFFFAOYSA-N 0.000 claims description 8
- 239000007858 starting material Substances 0.000 claims description 8
- 230000002378 acidificating effect Effects 0.000 claims description 7
- 229960002380 dibutyl phthalate Drugs 0.000 claims description 7
- NIQCNGHVCWTJSM-UHFFFAOYSA-N Dimethyl phthalate Chemical compound COC(=O)C1=CC=CC=C1C(=O)OC NIQCNGHVCWTJSM-UHFFFAOYSA-N 0.000 claims description 6
- 238000009835 boiling Methods 0.000 claims description 6
- 238000002360 preparation method Methods 0.000 claims description 6
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 4
- MQHNKCZKNAJROC-UHFFFAOYSA-N dipropyl phthalate Chemical group CCCOC(=O)C1=CC=CC=C1C(=O)OCCC MQHNKCZKNAJROC-UHFFFAOYSA-N 0.000 claims description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 3
- 125000003118 aryl group Chemical group 0.000 claims description 3
- JBSLOWBPDRZSMB-FPLPWBNLSA-N dibutyl (z)-but-2-enedioate Chemical compound CCCCOC(=O)\C=C/C(=O)OCCCC JBSLOWBPDRZSMB-FPLPWBNLSA-N 0.000 claims description 3
- 125000005498 phthalate group Chemical class 0.000 claims description 3
- LMIDQHXGBYBMLR-UHFFFAOYSA-N 1,4-dimethylcyclohexane-1,4-dicarboxylic acid Chemical compound OC(=O)C1(C)CCC(C)(C(O)=O)CC1 LMIDQHXGBYBMLR-UHFFFAOYSA-N 0.000 claims description 2
- KTZXIELULAGNJC-UHFFFAOYSA-N 1,4-dimethylnaphthalene-2,3-dicarboxylic acid Chemical compound C1=CC=C2C(C)=C(C(O)=O)C(C(O)=O)=C(C)C2=C1 KTZXIELULAGNJC-UHFFFAOYSA-N 0.000 claims description 2
- CAZKHBNCZSWFFM-UHFFFAOYSA-N 2-undecoxycarbonylbenzoic acid Chemical compound CCCCCCCCCCCOC(=O)C1=CC=CC=C1C(O)=O CAZKHBNCZSWFFM-UHFFFAOYSA-N 0.000 claims description 2
- QWDBCIAVABMJPP-UHFFFAOYSA-N Diisopropyl phthalate Chemical compound CC(C)OC(=O)C1=CC=CC=C1C(=O)OC(C)C QWDBCIAVABMJPP-UHFFFAOYSA-N 0.000 claims description 2
- 239000002202 Polyethylene glycol Substances 0.000 claims description 2
- YSMRWXYRXBRSND-UHFFFAOYSA-N TOTP Chemical compound CC1=CC=CC=C1OP(=O)(OC=1C(=CC=CC=1)C)OC1=CC=CC=C1C YSMRWXYRXBRSND-UHFFFAOYSA-N 0.000 claims description 2
- 150000001336 alkenes Chemical class 0.000 claims description 2
- 150000004945 aromatic hydrocarbons Chemical class 0.000 claims description 2
- 125000004432 carbon atom Chemical group C* 0.000 claims description 2
- FBSAITBEAPNWJG-UHFFFAOYSA-N dimethyl phthalate Natural products CC(=O)OC1=CC=CC=C1OC(C)=O FBSAITBEAPNWJG-UHFFFAOYSA-N 0.000 claims description 2
- 229960001826 dimethylphthalate Drugs 0.000 claims description 2
- QQVHEQUEHCEAKS-UHFFFAOYSA-N diundecyl benzene-1,2-dicarboxylate Chemical compound CCCCCCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCCCCC QQVHEQUEHCEAKS-UHFFFAOYSA-N 0.000 claims description 2
- 150000002170 ethers Chemical class 0.000 claims description 2
- 150000004668 long chain fatty acids Chemical class 0.000 claims description 2
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 claims description 2
- 229920001223 polyethylene glycol Polymers 0.000 claims description 2
- 239000001993 wax Substances 0.000 claims description 2
- 239000011787 zinc oxide Substances 0.000 claims description 2
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 claims 2
- UWHCKJMYHZGTIT-UHFFFAOYSA-N Tetraethylene glycol, Natural products OCCOCCOCCOCCO UWHCKJMYHZGTIT-UHFFFAOYSA-N 0.000 claims 1
- 125000004435 hydrogen atom Chemical class [H]* 0.000 claims 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 claims 1
- 150000004702 methyl esters Chemical class 0.000 claims 1
- ZTQSAGDEMFDKMZ-UHFFFAOYSA-N Butyraldehyde Chemical compound CCCC=O ZTQSAGDEMFDKMZ-UHFFFAOYSA-N 0.000 description 44
- 229910052751 metal Inorganic materials 0.000 description 32
- 239000002184 metal Substances 0.000 description 32
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 19
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 18
- 150000002739 metals Chemical class 0.000 description 18
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 12
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 10
- 239000012876 carrier material Substances 0.000 description 10
- 239000002904 solvent Substances 0.000 description 10
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 9
- 238000006243 chemical reaction Methods 0.000 description 9
- 239000000463 material Substances 0.000 description 9
- 150000001875 compounds Chemical class 0.000 description 8
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 7
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 7
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 7
- 239000000243 solution Substances 0.000 description 7
- 238000001556 precipitation Methods 0.000 description 6
- HGBOYTHUEUWSSQ-UHFFFAOYSA-N valeric aldehyde Natural products CCCCC=O HGBOYTHUEUWSSQ-UHFFFAOYSA-N 0.000 description 6
- QPLDLSVMHZLSFG-UHFFFAOYSA-N Copper oxide Chemical compound [Cu]=O QPLDLSVMHZLSFG-UHFFFAOYSA-N 0.000 description 5
- 229910052697 platinum Inorganic materials 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
- 239000005751 Copper oxide Substances 0.000 description 4
- 235000013844 butane Nutrition 0.000 description 4
- 229910000431 copper oxide Inorganic materials 0.000 description 4
- 238000002474 experimental method Methods 0.000 description 4
- 229910052759 nickel Inorganic materials 0.000 description 4
- 229910052763 palladium Inorganic materials 0.000 description 4
- 229910052707 ruthenium Inorganic materials 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- 239000007868 Raney catalyst Substances 0.000 description 3
- MCMNRKCIXSYSNV-UHFFFAOYSA-N ZrO2 Inorganic materials O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- 150000008064 anhydrides Chemical class 0.000 description 3
- 239000001273 butane Substances 0.000 description 3
- CDQSJQSWAWPGKG-UHFFFAOYSA-N butane-1,1-diol Chemical compound CCCC(O)O CDQSJQSWAWPGKG-UHFFFAOYSA-N 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 239000002638 heterogeneous catalyst Substances 0.000 description 3
- 229930195733 hydrocarbon Natural products 0.000 description 3
- 150000002430 hydrocarbons Chemical class 0.000 description 3
- 238000005470 impregnation Methods 0.000 description 3
- 150000002736 metal compounds Chemical class 0.000 description 3
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 3
- 239000012071 phase Substances 0.000 description 3
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 3
- 239000000376 reactant Substances 0.000 description 3
- 239000000377 silicon dioxide Substances 0.000 description 3
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N titanium dioxide Inorganic materials O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 3
- CXBDYQVECUFKRK-UHFFFAOYSA-N 1-methoxybutane Chemical compound CCCCOC CXBDYQVECUFKRK-UHFFFAOYSA-N 0.000 description 2
- FALRKNHUBBKYCC-UHFFFAOYSA-N 2-(chloromethyl)pyridine-3-carbonitrile Chemical compound ClCC1=NC=CC=C1C#N FALRKNHUBBKYCC-UHFFFAOYSA-N 0.000 description 2
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- 229910002092 carbon dioxide Inorganic materials 0.000 description 2
- 239000001569 carbon dioxide Substances 0.000 description 2
- 239000000969 carrier Substances 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 229910052804 chromium Inorganic materials 0.000 description 2
- 239000011651 chromium Substances 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 150000002823 nitrates Chemical class 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 2
- 230000000737 periodic effect Effects 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 239000012266 salt solution Substances 0.000 description 2
- 235000012239 silicon dioxide Nutrition 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229940014800 succinic anhydride Drugs 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- ZUHZGEOKBKGPSW-UHFFFAOYSA-N tetraglyme Chemical compound COCCOCCOCCOCCOC ZUHZGEOKBKGPSW-UHFFFAOYSA-N 0.000 description 2
- 238000005979 thermal decomposition reaction Methods 0.000 description 2
- 235000010215 titanium dioxide Nutrition 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- 238000010626 work up procedure Methods 0.000 description 2
- 125000004169 (C1-C6) alkyl group Chemical group 0.000 description 1
- JQCVPZXMGXKNOD-UHFFFAOYSA-N 1,2-dibenzylbenzene Chemical compound C=1C=CC=C(CC=2C=CC=CC=2)C=1CC1=CC=CC=C1 JQCVPZXMGXKNOD-UHFFFAOYSA-N 0.000 description 1
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical class CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 1
- JRFXLNOBNOBJRJ-UHFFFAOYSA-N 1-methylnaphthalene-2,3-dicarboxylic acid Chemical compound C1=CC=C2C(C)=C(C(O)=O)C(C(O)=O)=CC2=C1 JRFXLNOBNOBJRJ-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- CMSGDCCPUJIGNT-UHFFFAOYSA-N 4-methoxycarbonyl-4-methylcyclohexane-1-carboxylic acid Chemical compound COC(=O)C1(C)CCC(C(O)=O)CC1 CMSGDCCPUJIGNT-UHFFFAOYSA-N 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 206010016803 Fluid overload Diseases 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- 229910010413 TiO 2 Inorganic materials 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 150000001242 acetic acid derivatives Chemical class 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 229910000272 alkali metal oxide Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 150000001447 alkali salts Chemical class 0.000 description 1
- 229910001860 alkaline earth metal hydroxide Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 235000012216 bentonite Nutrition 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 1
- 239000012159 carrier gas Substances 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- HNEGQIOMVPPMNR-IHWYPQMZSA-N citraconic acid Chemical compound OC(=O)C(/C)=C\C(O)=O HNEGQIOMVPPMNR-IHWYPQMZSA-N 0.000 description 1
- 229940018557 citraconic acid Drugs 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000009849 deactivation Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 150000005218 dimethyl ethers Chemical class 0.000 description 1
- 238000007700 distillative separation Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000010285 flame spraying Methods 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 150000004677 hydrates Chemical class 0.000 description 1
- 230000000887 hydrating effect Effects 0.000 description 1
- 150000004678 hydrides Chemical class 0.000 description 1
- 125000001145 hydrido group Chemical group *[H] 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052741 iridium Inorganic materials 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- CXJOEMLCEGZVPL-UHFFFAOYSA-N monoisopropyl phthalate Chemical compound CC(C)OC(=O)C1=CC=CC=C1C(O)=O CXJOEMLCEGZVPL-UHFFFAOYSA-N 0.000 description 1
- 229910052901 montmorillonite Inorganic materials 0.000 description 1
- 229910052756 noble gas Inorganic materials 0.000 description 1
- 150000002835 noble gases Chemical class 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- SOQBVABWOPYFQZ-UHFFFAOYSA-N oxygen(2-);titanium(4+) Chemical class [O-2].[O-2].[Ti+4] SOQBVABWOPYFQZ-UHFFFAOYSA-N 0.000 description 1
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 229910052702 rhenium Inorganic materials 0.000 description 1
- 229910052703 rhodium Inorganic materials 0.000 description 1
- 238000005201 scrubbing Methods 0.000 description 1
- 238000007086 side reaction Methods 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 238000007669 thermal treatment Methods 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 238000007740 vapor deposition Methods 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D307/00—Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom
- C07D307/02—Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings
- C07D307/04—Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings having no double bonds between ring members or between ring members and non-ring members
- C07D307/06—Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom not condensed with other rings having no double bonds between ring members or between ring members and non-ring members with only hydrogen atoms or radicals containing only hydrogen and carbon atoms, directly attached to ring carbon atoms
- C07D307/08—Preparation of tetrahydrofuran
Definitions
- the present invention relates to processes for the preparation of tetrahydrofuran by absorption of C4-dicarboxylic acids and / or derivatives thereof from a gaseous crude product mixture in an organic solvent or water as an absorbent, separation of the absorbent, catalytic hydrogenation of the thus obtained C4-dicarboxylic acids and / or their Derivatives and distillation of the hydrous crude tetrahydrofuran, in which the thus-obtained bottom product of the pure distillation of tetrahydrofuran is catalytically hydrogenated with complete or partial recycling in the process.
- the process according to the invention serves to improve the industrial production of tetrahydrofuran from maleic anhydride.
- Maleic anhydride is a valuable starting material, a raw material for polymers or is used for the hydrogenation of maleic anhydride (MSA) via the intermediate succinic anhydride (BSA) to produce gamma-butyrolactone (GBL), butanediol (BDO) and tetrahydrofuran (THF).
- MSA maleic anhydride
- BSA succinic anhydride
- GBL gamma-butyrolactone
- BDO butanediol
- THF tetrahydrofuran
- Maleic anhydride can be obtained by partial oxidation of hydrocarbons such as butane or benzene. From the maleic anhydride-containing exhaust gas of the partial oxidation, the desired product is usually absorbed in a solvent.
- DE-A 37 26 805 and DE-A 10 209 632 disclose distillation processes in which the crude tetrahydrofuran is passed through three distillation columns and the pure tetrahydrofuran is recovered via the side draw of the third column which serves for the purifying distillation or as its top product.
- a specification-compliant THF can also be obtained by these methods only if a still high THF-containing waste stream is withdrawn as the bottom product. This was previously classified as waste Ström accumulating bottom product contains up to 0.5 wt .-% of said minor components even more than 90 wt .-% THF.
- the present invention was based on the object of avoiding the high THF losses in the production of specification-compliant THFs.
- the process according to the invention makes it possible to almost completely avoid the THF losses of the distillation by recycling THF-containing waste streams from the distillation into the separation of the absorption medium or the hydrogenation of the C 4 -dicarboxylic acids and / or their derivatives, the recycling being carried out in the separation of the Absorbent is preferred.
- the majority (> 95%) of the THF contained in these streams is recovered without the specification of the pure product deteriorating.
- the theoretically expected accumulation of butyraldehyde resulting in the hydrogenation and contained in the THF-containing waste stream remains.
- C 4 -dicarboxylic acids and their derivatives are understood to mean maleic acid and succinic acid, optionally having one or more C 1 -C 6 -alkyl substituents, as well as the anhydrides of these optionally alkyl-substituted acids.
- An example of such an acid is citraconic acid.
- the respective anhydrides of a given acid are used.
- the educt used is maleic anhydride (MSA).
- the process of the invention may comprise an upstream step comprising preparing a MSA-containing crude product mixture by partial oxidation of a suitable hydrocarbon.
- suitable hydrocarbon streams are benzene, C4 olefins (eg n-butenes, C4 raffinate streams) or n-butane.
- N-butane is particularly preferred because it is a low-cost, economical starting material. Methods for the partial oxidation of n-butane are described, for example, in Ullmann's Encyclopedia of Industrial Chemistry, 6 th Edition, Electronic Release, Maleic and Fumaric Acids-Maleic Anhydrides.
- the crude product mixture is then added as an absorbent or a mixture thereof in water or preferably in a suitable organic solvent, wherein the organic solvent spheres pressure at atmos- preferably has a higher by at least 30 0 C boiling point than MSA.
- the maleic anhydride-containing gas stream from the partial oxidation can be brought into contact in many ways at pressures (absolute) of 0.8 to 10 bar and temperatures of 50 - 300 0 C in one or more absorption stages with the solvent (absorbent): ( i) introducing the gas stream into the solvent (eg, via gas inlet nozzles or gassing rings), (ii) spraying the solvent into the gas stream, and (iii) countercurrently contacting between the upwardly flowing gas stream and the downwardly flowing solvent in a bottom or packed column.
- the apparatus known to those skilled in the gas absorption can be used.
- Suitable absorbents are: tricresyl phosphate, dibutyl maleate, butyl maleate, high molecular weight waxes, aromatic hydrocarbons having a molecular weight between 150 and 400 and a boiling point above 140 ° C, such as dibenzylbenzene; Alkyl phthalates and dialkyl phthalates having C 1 -C 6 -alkyl groups, for example dimethyl phthalate, diethyl phthalate, dibutyl phthalate, di-n-propyl and diisopropyl phthalate, undecyl phthalate, diundecyl phthalate, methyl phthalate, ethyl phthalate, butyl phthalate, n-propyl or iso - Propyl phthalate; Di-C 1 -C 4 -alkyl
- the resulting solution after treatment with the absorbent generally has an MSA content of about 5 to 400 grams per liter.
- the waste gas stream remaining after the treatment with the absorption medium contains, in addition to water, mainly the by-products of the preceding partial oxidation, such as carbon monoxide, carbon dioxide, unreacted butanes, acetic and acrylic acid.
- the exhaust stream is virtually free of MSA.
- the dissolved MSA is expelled from the absorbent or separated by distillation.
- the separation of the absorbent is preferably carried out by Stripping (stripping) with hydrogen at a maximum of 10% above the pressure of a subsequent hydrogenation of MSA to THF, BDO or GBL preferably at 100 to 250 0 C and pressures (absolute) from 0.8 to 30 bar carried out.
- Stripping stripping
- hydrogen is circulated between hydrogenation and stripping column (circulating gas).
- the thus obtained hydrogen / maleic anhydride stream is now fed to the hydrogenation zone.
- the catalytic hydrogenation of the C4-dicarboxylic acids and / or derivatives thereof is preferably carried out according to the process described in detail in WO 02/48 128, to which reference is expressly made.
- the hydrogenation is then preferably in the gas phase with a catalyst containing ⁇ 80 wt .-%, preferably ⁇ 70 wt .-%, in particular 10 to 65 wt .-% CuO and> 20 wt .-%, preferably> 30 wt.
- % in particular 35 to 90 wt .-% of an oxidic support with acidic centers, wherein the method at a hot-spot temperature of 240 to 310 0 C, preferably 240 to 280 ° C, and catalyst loads of 0.01 to 1, 0, preferably 0.02 to 1, in particular 0.05 to 0.5 kg Edukt / I catalyst hour performed.
- the catalyst according to WO 02/48 128 has copper oxide as the main catalytically active constituent. This is applied to an oxidic support which must have an appropriate number of acidic sites. The required amount of oxidic support depends on the amount of acidic sites contained therein.
- a suitable carrier material having a sufficient number of acidic sites is alumina, the use of which according to one embodiment of the present invention is preferred.
- the lower limit of the amount of carrier consisting of such material is 20% by weight.
- the amount of copper oxide is ⁇ 80% by weight.
- Preferred catalyst compositions comprise ⁇ 70% by weight of copper oxide and> 30% by weight of carrier, particularly preferred catalysts of from 10 to 65% by weight of copper oxide and from 35 to 90% by weight of carrier.
- the catalysts used in the invention which are chromium-free, one or more other metals or a compound thereof, preferably an oxide, from groups 1 to 14 (IA to VIIIA and IB to IVB of the old IUPAC nomenclature) of the Periodic Table of the Elements , If such a further oxide is used, it is preferable to use TiO 2, ZrO 2, SiO 2 and / or MgO.
- the catalysts used can also contain an auxiliary in an amount of 0 to 10 wt .-%.
- Auxiliaries are understood as meaning organic and inorganic Substances which contribute to improved processing during catalyst preparation and / or to an increase in the mechanical strength of the shaped catalyst bodies. Such aids are known in the art; Examples include graphite, stearic acid, silica gel and copper powder.
- the catalysts can be prepared by methods known to those skilled in the art, which are described in WO 02/48 128.
- An important parameter of the hydrogenation is the maintenance of a suitable reaction temperature. This is achieved on the one hand by a sufficiently high inlet temperature of the educts. This is at values of> 220 to 300 0 C, preferably 235 to 270 0 C. In order to obtain an acceptable or high THF selectivity and yield, the reaction must be carried out so that the catalyst bed on which the actual reaction takes place, a suitably high reaction temperature prevails.
- This so-called hot-spot temperature is set in the reactor after the entry of reactants and is at values of 240-310 0 C, preferably 240 to 280 ° C. The process is carried out so that the inlet temperature and the outlet temperature of the reaction gases are below this hot spot temperature.
- the hot-spot temperature is advantageously in the first half of the reactor, in particular in the presence of a tube bundle reactor.
- the hot spot temperature is 5 to 15 ° C, in particular 10 to 15 ° C, above the inlet temperature.
- the hydrogenation is carried out below the minimum temperatures of the hot spot temperature, in the case of using MSA as the starting material, the amount of GBL increases while the amount of THF decreases.
- deactivation of the catalyst by occupying with succinic acid, fumaric acid and / or BSA can be observed at such a temperature in the course of the hydrogenation.
- the catalyst loading of the hydrogenation according to the invention is in the range of 0.01 to 1.0 kg of starting material / liter of catalyst hour.
- a low hydrogen / reactant ratio is desirable.
- the lower limit is a value of 5, but generally higher hydrogen / reactant molar ratios of 20 to 400 are used.
- the use of the catalysts according to the invention described above and the observance of the above-described temperature values allow the use of favorable, low hydrogen / educt ratios, which are preferably from 20 to 200, preferably 40 to 150. The most favorable range is from 50 to 100.
- a part, advantageously the bulk, of the hydrogen is circulated.
- the cycle gas compressor known to those skilled in the art is generally used.
- the amount of hydrogen chemically consumed by the hydrogenation is supplemented.
- a portion of the cycle gas is discharged to remove inert compounds, such as n-butane.
- the one in the circle Guided hydrogen can also be used, optionally after preheating, to evaporate the educt stream.
- the volume flow of the reaction gases is an important factor of the method according to the invention.
- the GHSV values of the process according to the invention are values of 100 to 10,000 Nm 3 / m 3 h, preferably 1000 to 3000 Nm 3 / m 3 h, in particular 1100 to 2500 Nm 3 / m 3 h.
- the pressure at which the hydrogenation according to the invention is carried out is at values of 1 to 30 bar, preferably 2 to 9 bar, in particular 3 to 7 bar.
- the hydrogenation step according to the invention is preferably carried out in one or more separate reactors.
- the hydrogenation is preferably at least one tubular reactor such as at least one shaft reactor and / or at least one tube reactor used, with a single reactor can be operated in liquid or trickle mode. If two or more reactors are used, at least one can be operated in sump mode and at least one in trickle mode.
- the gas stream leaving the reactor is cooled to 10 to 60 ° C.
- the reaction products are condensed out and passed into a separator.
- the non-condensed gas stream is withdrawn from the separator and fed to the cycle gas compressor.
- a small amount of circulating gas is discharged.
- the condensed hydrogenation effluent, the crude hydrous THF, is continuously removed from the system and fed to the workup.
- the crude hydrous THF obtained by gas-phase hydrogenation of MSA is generally 61% by weight THF, 4% by weight n-butanol (n-BuOH), 0.7% by weight methanol (MeOH), 0.5% by weight of ethanol (EtOH), 1% by weight of propanol (ProOH), 400 ppm of gamma-butyrolactone (GBL), 120 ppm of butyraldehyde (BA), 100 ppm of butyl methyl ether (BME), further O-functionalized CH Compounds in concentrations ⁇ 200 ppm, as well as water.
- the crude hydrous THF is then purified by distillation in at least one distillation column.
- the waste streams of the distillation obtained during the distillative workup of the crude hydrous THF containing THF-containing can according to the inventive method to 0.1 to 99%, preferably 75% in the above-described production method of THFs, in particular in the separation of the Absorptionsmit- means or the hydrogenation of the C4-dicarboxylic acids and / or their derivatives are recycled.
- These THF-containing waste streams of the distillation generally contain up to 99% by weight of THF, up to 2% by weight of butanol, ethanol, propanol, GBL and 3-methyl THF and up to 5% n-butyraldehyde and butyl methyl ester.
- the crude hydrous THF is preferably purified by distillation with three columns as described, for example, in DE-A 37 26 805 and DE-A 102 09 632.
- THF-containing waste streams of the distillation of the crude hydrous THFs are preferably the bottom products in question.
- Distillation columns are the bottom product of the first and third column into consideration, wherein the bottom product of the third column is particularly preferred.
- the bottom product of the third column of the distillation process according to DE-A 37 26 805 or DE-A 102 09 632 which in each case serves for purifying the THF by itself, is particularly preferably used in the process according to the invention.
- This bottom product generally has up to 99% by weight of THF, up to 0.5% by weight of butanol, ethanol, propanol, GBL and water and up to 2% of n-butyraldehyde and butyl methyl ester and traces of methyl -THF on.
- This bottom product of the third column is particularly preferably obtained according to DE-A 102 09 632 by passing the crude hydrous tetrahydrofuran through three distillation columns, withdrawing water from the bottom of the first column, adding hydrous tetrahydrofuran from the top of the second column to the first column. , a side draw of the first column into the second column passes, the
- the bottom product of the third column of the distillation of the hydrous crude THF can be recycled as THF-containing waste stream in the separation of the absorbent or the hydrogenation of C4-dicarboxylic acids and / or their derivatives.
- the bottom product is preferably recirculated to the above-described removal of the absorbent before the hydrogenation of the C 4 -dicarboxylic acids and / or their derivatives and together with the C 4 -dicarboxylic acids and / or their derivatives obtained after separation of the absorbent into the catalytic hydrogenation to the THF be guided.
- This type of recycling is advantageous because a separate evaporator unit for the bottom product of the third column and a separate hydrogenation is saved.
- the bottom product of the third column of the distillation of the hydrous crude THF directly into the catalytic hydrogenation of the C4 dicarboxylic acids and / or derivatives thereof in the hydrogenation zone.
- the bottom product first evaporated and then preferably mixed with the hydrogen / maleic anhydride stream from the Absorptionsstoffabtrennung before or in the hydrogenation zone.
- the bottom product of the third column can also be catalytically dissolved in a separate hydrogenation zone, which may consist of one or more separate hydrogenation reactors. be hydrogenated and then recycled to the distillation.
- a separate hydrogenation zone which may consist of one or more separate hydrogenation reactors. be hydrogenated and then recycled to the distillation.
- the separate hydrogenation reactor for the hydrogenation stage of the process according to the invention is fed with exhaust gas hydrogen from the MSA hydrogenation to give THF.
- the recirculation preferably takes place in the first column, but recirculation into the second column is likewise possible.
- the hydrogenation of the bottom product in the separate hydrogenation takes place in the liquid phase of heterogeneous catalysts which may be fixed or suspended, with fixed catalysts (fixed bed catalysts) are preferred.
- the catalysts which can be used preferably contain at least one metal from the 7th, the 8th, the 9th, the 10th or the 11th group of the Periodic Table of the Elements or their compounds, for example oxides.
- the catalysts which can be used according to the invention more preferably contain at least one element selected from the group consisting of Re, Fe, Ru, Co, Rh, Ir, Ni, Pd, Pt, Cu and Au.
- the catalysts which can be used according to the invention comprise at least one element selected from the group consisting of Ni, Pd, Pt, Ru and Cu.
- the catalysts which can be used according to the invention furthermore preferably contain Pd, Pt, Ru or Ni.
- At least one heterogeneous catalyst is suitable, wherein at least one of the abovementioned metals (active metals) can be used as metal as such, as Raney catalyst and / or applied to a conventional support. If two or more active metals are used, they may be present separately or as an alloy. In this case, it is possible to use at least one metal as such and at least one other metal as Raney catalyst or at least one metal as such and at least one other metal applied to at least one support, or at least one metal as Raney catalyst and at least one other metal applied to at least one support, or at least one metal as such and at least one metal other than Raney's catalyst and at least one other metal applied to at least one support.
- active metals active metals
- the catalysts used may, for example, also be so-called precipitation catalysts.
- Such catalysts can be prepared by reacting their catalytically active components from their salt solutions, in particular from the solutions of their nitrates and / or acetates, for example by adding solutions of alkali metal and / or alkaline earth metal hydroxide and / or carbonate.
- Solutions for example, sparingly soluble hydroxides, oxide hydrates, basic salts or carbonates precipitates, the resulting precipitate then dries and then by calcination at generally 300 to 70O 0 C, in particular 400 to 600 0 C in the corresponding oxides, mixed oxides and / or mixed-valent oxides, which by treatment with hydrogen or hydrogen-containing gases in the range of generally 50 to 700 ° C, in particular 100 to 400 0 C are reduced to the respective metals and / or oxide compounds lower oxidation state and converted into the actual catalytically active form. This is usually reduced until no more water is formed.
- the precipitation of the catalytically active components can be carried out in the presence of the relevant support material.
- the catalytically active components can advantageously be precipitated simultaneously with the carrier material from the relevant salt solutions.
- Hydrogenation catalysts are preferably used which contain the hydrogenation-catalyzing metals or metal compounds deposited on a support material.
- such carrier materials are generally suitable for the process according to the invention, in which the catalytically hydrating component has been applied to a carrier material, for example by impregnation.
- the manner of applying the catalytically active metal to the support is generally not critical and can be accomplished in a variety of ways.
- the catalytically active metals can be applied to these support materials, for example, by impregnation with solutions or suspensions of the salts or oxides of the elements concerned, drying and subsequent reduction of the metal compounds to the respective metals or compounds of lower oxidation state by means of a reducing agent, preferably with hydrogen or complex hydrides .
- a reducing agent preferably with hydrogen or complex hydrides
- Another possibility for applying the catalytically active metals to these carriers is to impregnate the carrier with solutions of thermally easily decomposable salts, for example with nitrates or thermally easily decomposable complex compounds, for example carbonyl or hydrido complexes of the catalytically active metals, and the like impregnated carrier for thermal decomposition of the adsorbed metal compounds to temperatures in the range of 300 to 600 ° C to heat.
- This thermal decomposition is preferably carried out under a protective gas atmosphere.
- Suitable shielding gases are, for example, nitrogen, carbon dioxide, hydrogen or the noble gases.
- the catalytically active metals can be deposited on the catalyst support by vapor deposition or by flame spraying.
- the content of these supported catalysts on the catalytically active metals is in principle not critical to the success of the process according to the invention. In general, higher levels of catalytically active metals of these supported catalysts result in higher space-time conversions than lower levels.
- the supported catalysts whose content of catalytically active metals in the range of 0.01 to 90 wt .-%, preferably in the range of 0.1 to 40 wt .-% based on the total weight of the catalyst, is.
- these content data refer to the entire catalyst including carrier material, but the different carrier materials have very different specific weights and specific surface areas, it is also conceivable that these data can be exceeded or exceeded, without adversely affecting the result of the process according to the invention.
- the catalytically active metals may be applied to the respective carrier material.
- the catalytically active metals can be applied to the support, for example, by the process of DE-A 25 19 817, EP-A 1 477 219 or EP-A 0 285 420.
- the catalytically active metals are present as alloys which are produced by thermal treatment and / or reduction of, for example, by impregnation of the support material with a salt or complex of the abovementioned metals.
- chromium-containing catalysts Due to the toxicity of chromium-containing catalysts, preference is given to using chromium-free catalysts.
- chromium-free catalysts are also suitable for use in the process according to the invention, which, however, does not give rise to the desired advantages, which are, in particular, of environmental and operational nature.
- Both the activation of the precipitation catalysts and of the supported catalysts can also be carried out in situ at the beginning of the reaction by the hydrogen present. Preferably, these catalysts are activated separately before use.
- Suitable support materials both for precipitation catalysts and for supported catalysts are the oxides of aluminum and titanium, zirconium dioxide, silicon dioxide, clays such as montmorillonites, bentonites, silicates such as magnesium or aluminum silicates, zeolites such as the structural types ZSM-5 or ZSM-10, or activated carbon can be used.
- Preferred support materials are aluminas, titanium dioxides, silica, zirconia and activated carbon.
- carrier materials can also serve as carriers for catalysts which can be used in the process according to the invention.
- metallic supports on which the hydrogenation-active metal has been deposited for example Cu on the e.g. Pd, Pt or Ru was separated from the corresponding metal salts dissolved in water.
- catalysts according to the invention are supported catalysts which contain Ni, Pt and / or Pd, particular preferred supports being activated carbon, aluminum oxide, titanium dioxide and / or silicon dioxide or mixtures thereof.
- An inventively employable heterogeneous catalyst can be used as a suspension catalyst and / or as a fixed bed catalyst in the process according to the invention.
- the process according to the invention can be carried out batchwise, semi-continuously or continuously. Continuous performance is preferred.
- the experimental plant consists of an oxidation reactor, an absorption column for separating the MSA from the exhaust gas of the oxidation reactor by means of dibutyl phthalate (DBP) as a solvent, a column for stripping the maleic anhydride (MSA) from the solvent by means of hydrogen, the hydrogenation reactor, in the MSA to THF and the secondary components is hydrogenated and an interconnection of three columns according to DE 10209632 for purifying the THF.
- DBP dibutyl phthalate
- MSA maleic anhydride
- FIG. 1 experimental system is shown schematically.
- a stream of 99.8% by weight of THF, 0.1% by weight of butanol and 0.1% by weight of n-BA ("n BA metering") is fed into the absorption column.
- the composition of this stream corresponds to the actual composition of a bottom product of the third column of the pilot plant and simulates the return of this bottom product as THF-containing waste stream.
- the oxidation reactor was operated at a pressure of 2.9 bar and a temperature of 403 0 C with 41, 2 kg / h of air and 1, 4% butane at a conversion of about 83%.
- the MSA prepared in the oxidation was absorbed in the absorption column in dibutyl phthalate.
- the resulting solution consisting of 9.5% by weight MSA in dibutyl phthalate was charged at a flow rate of 60 g / h consisting of 99.8% THF, 0.1% butanol and 0.1% n-BA (n-butyraldehyde ), so that an n-BA concentration in the feed to the stripper of about 0.3 wt .-% n-BA was established.
- the result was a concentration of 0.0125 wt .-% n-BA in the discharge of the hydrogenation and a concentration of 1, 7 - 2 wt .-% in the bottom of the third column, at a take-off amount of a simulated THF-containing waste stream ( Bottom product of the third column) of 60 g / h corresponded.
- the maximum concentration of n-BA in the hydrogenation discharge is thus lower than the simulated concentration in the THF-containing waste stream.
- n-BA is converted into harmless compounds by this type of recycling.
- the yield of THF in the distillation was 97.5%.
- the experimental apparatus in this experiment corresponds to the scrubbing apparatus described under 1a), but no stream of 99.8% by weight of THF, 0.1% by weight of butanol and 0.1% by weight of nitrogen is introduced into the absorption column. BA (“n BA dosage”) fed.
- the yield of THF in the distillation was 99. 5%.
- the comparison of inventive and comparative example shows that no adjustment of the by-products by the recycling takes place.
- the THF yield could be recovered by recovering THF from waste streams by 2%. could be increased.
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- Chemical & Material Sciences (AREA)
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Abstract
La présente invention a pour objet un procédé de production de tétrahydrofurane par absorption d'acides dicarboxylique en C4 et/ou de leurs dérivés à partir d'un mélange de produits bruts dans un solvant organique ou de l'eau comme milieu absorbant, par séparation du milieu absorbant, par hydrogénation catalytique des acides dicarboxyliques en C4 ainsi obtenus et/ou de leurs dérivés et par distillation du tétrahydrofurane brut hydraté dans au moins une colonne de distillation, les courants de sortie de la distillation contenant le THF étant hydratés de façon catalytique avec recyclage total ou partiel dans le procédé.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP09744694A EP2356098A1 (fr) | 2008-11-17 | 2009-11-05 | Procédé de production de tétrahydrofurane |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP08169253 | 2008-11-17 | ||
| PCT/EP2009/064660 WO2010054976A1 (fr) | 2008-11-17 | 2009-11-05 | Procédé de production de tétrahydrofurane |
| EP09744694A EP2356098A1 (fr) | 2008-11-17 | 2009-11-05 | Procédé de production de tétrahydrofurane |
Publications (1)
| Publication Number | Publication Date |
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| EP2356098A1 true EP2356098A1 (fr) | 2011-08-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| EP09744694A Withdrawn EP2356098A1 (fr) | 2008-11-17 | 2009-11-05 | Procédé de production de tétrahydrofurane |
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| Country | Link |
|---|---|
| US (1) | US20110245517A1 (fr) |
| EP (1) | EP2356098A1 (fr) |
| KR (1) | KR20110083501A (fr) |
| CN (1) | CN101868449B (fr) |
| WO (1) | WO2010054976A1 (fr) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2501781B1 (fr) | 2009-11-19 | 2014-03-19 | Basf Se | Procédé pour la production sélective d'oléfines légères |
| CN102617518B (zh) * | 2011-01-27 | 2014-10-01 | 中科合成油技术有限公司 | 顺酐气相加氢一步法制备四氢呋喃 |
| CN117000151A (zh) * | 2023-08-16 | 2023-11-07 | 东华工程科技股份有限公司 | 一种制备聚合级四氢呋喃的系统及方法 |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5293763A (en) * | 1976-02-04 | 1977-08-06 | Mitsubishi Chem Ind Ltd | Preparation of tetrahydrofuran |
| US4257961A (en) * | 1980-06-11 | 1981-03-24 | E. I. Du Pont De Nemours And Company | Purification of tetrahydrofuran |
| JPH06501875A (ja) * | 1990-07-27 | 1994-03-03 | イー・アイ・デュポン・ドウ・ヌムール・アンド・カンパニー | 水素化触媒およびテトラヒドロフランの製造方法 |
| BE1012274A7 (fr) * | 1998-11-10 | 2000-08-01 | Pantochim Sa | Procede a haute productivite pour la preparation de gamma butyrolactone et de tetrahydrofurane. |
| DE10061556A1 (de) * | 2000-12-11 | 2002-06-13 | Basf Ag | Verfahren zur Herstellung von Tetrahydrofuran |
| DE10209632A1 (de) * | 2002-03-02 | 2003-09-11 | Basf Ag | Verfahren zur destillativen Aufarbeitung von Tetrahydrofuran |
-
2009
- 2009-11-05 CN CN200980101073.7A patent/CN101868449B/zh not_active Expired - Fee Related
- 2009-11-05 WO PCT/EP2009/064660 patent/WO2010054976A1/fr not_active Ceased
- 2009-11-05 KR KR1020107011339A patent/KR20110083501A/ko not_active Withdrawn
- 2009-11-05 EP EP09744694A patent/EP2356098A1/fr not_active Withdrawn
- 2009-11-05 US US12/740,468 patent/US20110245517A1/en not_active Abandoned
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2010054976A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101868449A (zh) | 2010-10-20 |
| KR20110083501A (ko) | 2011-07-20 |
| US20110245517A1 (en) | 2011-10-06 |
| CN101868449B (zh) | 2014-10-01 |
| WO2010054976A1 (fr) | 2010-05-20 |
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