EP2361700B1 - Extrudeuse de fabrication de profilés en métal non ferreux - Google Patents
Extrudeuse de fabrication de profilés en métal non ferreux Download PDFInfo
- Publication number
- EP2361700B1 EP2361700B1 EP11000975A EP11000975A EP2361700B1 EP 2361700 B1 EP2361700 B1 EP 2361700B1 EP 11000975 A EP11000975 A EP 11000975A EP 11000975 A EP11000975 A EP 11000975A EP 2361700 B1 EP2361700 B1 EP 2361700B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- extrusion press
- press according
- electric motor
- phase
- pump
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C23/00—Extruding metal; Impact extrusion
- B21C23/21—Presses specially adapted for extruding metal
- B21C23/211—Press driving devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C31/00—Control devices for metal extruding, e.g. for regulating the pressing speed or temperature of metal; Measuring devices, e.g. for temperature of metal, combined with or specially adapted for use in connection with extrusion presses
Definitions
- the invention relates to an extruder for producing profiles of non-ferrous metal, wherein the extruder has at least one ram, which is driven by at least one hydraulic piston-cylinder system, wherein the at least one hydraulic piston-cylinder system supplied by at least one pump with hydraulic fluid and wherein the at least one pump is driven by an electric motor, which is in communication with a three-phase power supply and is provided with Mittein for soft start.
- a generic extruder is from the EP 2 000 226 B1 known.
- a three-phase asynchronous motor is used to drive the pump.
- star-delta circuit For gently starting such high-performance motors, in particular three-phase motors, it is known that these are formed with a star-delta circuit.
- the star-Dreteck circuit is used to limit the starting current of an asynchronous motor in delta connection. The motor is brought to speed in the star connection. When switching is then theoretically only the delta current needed, which corresponds to the current speed. Thus, the inrush current is reduced to 1/3 of the current in the case of delta direct turn-on.
- the mains phases and motor field may be in opposition. This leads to compensation processes, which can disadvantageously lead to a very high switching current peak.
- the invention is therefore the object of a generic extruder in such a way that on the one hand it is possible to achieve a problematic startup of the system, on the other hand in operation but then also to drive an energy-efficient operation and in particular the motors for driving the pump only in the To operate dimensions as required by the pressing process.
- This object is achieved in that the means for soft start to perform a phase angle of the electric motor supplied AC separation are formed.
- At least two thyristors or bidirectional thyristor triodes are provided to cut at least two of the three phases of the AC voltage.
- the electric motor is in particular an asynchronous motor.
- a pump can supply two or more hydraulic piston-cylinder systems with hydraulic fluid. But it is also possible that several pumps supply via communicating fluid lines at least one hydraulic piston-cylinder system with hydraulic fluid. In the latter case it can be provided that supply the number of pumps via the communicating fluid lines at least two hydraulic piston-cylinder systems with hydraulic fluid.
- thyristors or triacs are preferably provided, which make the phase angle of the voltage and control.
- the thyristors or triacs reduce the voltage when switched on by means of a phase control. Subsequently, the phase control can be reduced until the full mains voltage is reached.
- the electronics can be bridged by means of a relay or a contactor to reduce the power loss. As a result, a start under nominal load is possible.
- variable pump shut-off rules out that pumps only produce waste heat.
- the related risk increases without the use of the invention to the extent the greater the number of unneeded pumps during pressing.
- the embodiment of the invention is characterized by a simple technique that is mature available.
- the pumps not required in the pressing process can be switched off in a simple manner. This can be done in particular from pressing times of more than 90 seconds, which - as stated - corresponds to a large part of the production. Even short cycles are energy-efficient mobile.
- the Fig. 1 shows a press ram 1 of an extruder for producing profiles of non-ferrous metal, which is actuated by two hydraulic piston-cylinder systems 2 (see the direction of the double arrow in Fig. 1 ).
- the hydraulic piston-cylinder systems 2 receive pressurized hydraulic fluid from a pump 3 via a fluid line 8.
- the pump 3 in turn is driven by an electric motor 4.
- the electric motor 4 is electrically connected to a three-phase network 5, which has the three phases L 1 , L 2 and L 3 . Between the three-phase network 5 and the Electric motor 4, a motor controller (electronic circuit) is arranged, which is referred to as means 6 for soft start.
- a motor controller electronic circuit
- the means 6 for soft start are in Fig. 2 shown in more detail.
- the means 6 comprise for two phases - namely for the phases L1 and L3 - depending on a bidirectional thyristor triode 7.
- the operation of the bidirectional thyristor triode 7 is in the FIGS. 3a to 3c played.
- Fig. 3a the uninfluenced sinusoidal curve of the voltage U of a phase over time t is sketched. This voltage curve corresponds to the full network performance and is supplied to the electric motor 4 when the engine is running and should bring full power.
- the phase of the voltage waveform U is cut. Accordingly, the power is transmitted from the mains to the electric motor 4 only when the bidirectional thyristor triode 7 is "ignited".
- the times t, to which this takes place periodically, are indicated by the arrows 9 - symbolizing the ignition - in Fig. 3b and 3c specified. Only the solid areas of the voltage curve thus ensure that the electric motor 4 energy is supplied from the three-phase network 5.
- the dashed curves indicate the time range over which - in the absence of ignition which has not yet occurred - no energy is supplied to the electric motor 4.
- FIGS. 3b and 3c show that depending on the ignition timing more or less energy is passed from the three-phase system to the electric motor. In the situation, how they look Fig. 3b results, it is more energy than in the case of the later ignition according to Fig. 3c ,
- Fig. 4 It can be seen that three electric motors 4 operate in parallel in order to supply two hydraulic piston-cylinder systems 2 connected in parallel with pressurized fluid via a fluid line 8.
- FIG. 3 shows three pumps 3 associated with the piston-cylinder systems 2, each electric motor 4 of each pump 3 being provided with means 6 for soft starting and the two lower pumps being switched off as required.
- Fig. 5 is shown - but only very schematically - that between an upper state (“pump X on”) and a lower state (“pump X off”) can also be acted upon by the means 6 for soft start to either start the electric motor or shut down.
- the pumps can be operated as needed. For example, they only start to block change or depending on the press speed that is to be achieved.
- the retrofitting of the proposed system according to the invention is simple, since the electric motor or frequency converter does not have to be FU-suitable. Power cables can be used without screen. Furthermore, there is only a small amount of space in the control cabinet.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Motor And Converter Starters (AREA)
- Fluid-Pressure Circuits (AREA)
- Extrusion Of Metal (AREA)
- Control Of Ac Motors In General (AREA)
- Control Of Presses (AREA)
Claims (9)
- Presse à filer pour la fabrication de profilés en métal non ferreux, la presse à filer comportant au moins un piston de presse (1) qui est entraîné par au moins un système hydraulique de piston/cylindre (2), l'au moins un système hydraulique de piston/cylindre (2) étant alimenté en fluide hydraulique par au moins une pompe (3) et l'au moins une pompe (3) étant entraînée par un moteur électrique (4) qui est en liaison avec un réseau de courant triphasé (5) et qui est muni de moyens (6) pour un démarrage en douceur,
caractérisé en ce que
les moyens pour le démarrage en douceur (6) sont conçus pour réaliser une entrée de phases de la tension alternative (U) alimentée vers le moteur électrique (4). - Presse à filer selon la revendication 1,
caractérisée en ce que
les moyens pour le démarrage en douceur (6) comprennent au moins un thyristor. - Presse à filer selon la revendication 1,
caractérisée en ce que
les moyens pour le démarrage en douceur (6) comprennent au moins un thyristor triode bilatéral (triac) (7). - Presse à filer selon la revendication 2 ou 3,
caractérisée en ce qu'
au moins deux thyristors ou thyristors triodes bilatéraux (7) sont présents, pour le contrôle inversé d'au moins deux des trois phases (L1, L2, L3) de la tension alternative (U). - Presse à filer selon la revendication 4,
caractérisée en ce que
trois thyristors ou thyristors triodes bilatéraux (7) sont présents, pour le contrôle inversé de toutes les trois phases (L1, L2, L3) de la tension alternative. - Presse à filer selon l'une quelconque des revendications 1 à 5,
caractérisée en ce que
le moteur électrique (4) est un moteur asynchrone. - Presse à filer selon l'une quelconque des revendications 1 à 6,
caractérisée en ce qu'
une pompe (3) alimente en fluide hydraulique (2) deux systèmes hydrauliques piston/cylindre ou plus. - Presse à filer selon l'une quelconque des revendications 1 à 6,
caractérisée en ce que
plusieurs pompes (3) alimentent par l'intermédiaire de conduits à fluide communicants (8) au moins un système piston/cylindre (2) en fluide hydraulique. - Presse à filer selon la revendication 8,
caractérisée en ce que
la quantité de pompes (3) alimente par l'intermédiaire des conduits à fluide (8) au moins deux systèmes piston/cylindre (2) en fluide hydraulique.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102010009365 | 2010-02-25 | ||
| DE102011009689A DE102011009689B4 (de) | 2010-02-25 | 2011-01-28 | Strangpresse zum Herstellen von Profilen aus Nichteisenmetall |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP2361700A1 EP2361700A1 (fr) | 2011-08-31 |
| EP2361700B1 true EP2361700B1 (fr) | 2012-10-17 |
Family
ID=44065597
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP11000975A Active EP2361700B1 (fr) | 2010-02-25 | 2011-02-08 | Extrudeuse de fabrication de profilés en métal non ferreux |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US9211577B2 (fr) |
| EP (1) | EP2361700B1 (fr) |
| JP (1) | JP5436476B2 (fr) |
| CN (1) | CN102166829B (fr) |
| DE (1) | DE102011009689B4 (fr) |
| ES (1) | ES2393680T3 (fr) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102011009689B4 (de) | 2010-02-25 | 2012-09-13 | Sms Meer Gmbh | Strangpresse zum Herstellen von Profilen aus Nichteisenmetall |
| JP5834517B2 (ja) * | 2011-06-15 | 2015-12-24 | 宇部興産機械株式会社 | 押出プレス |
| WO2013149639A1 (fr) * | 2012-04-02 | 2013-10-10 | Siemens Aktiengesellschaft | Système d'entraînement électrique |
| EP2873083B1 (fr) * | 2012-08-30 | 2018-03-28 | Siemens Aktiengesellschaft | APPAREIL DE COMMUTATION POUR COMMANDER D'ALIMENTATION ASSOCIE& xA;D'UN MOTEUR ÉLECTRIQUE DISPOSÉ EN AVAL |
| CN103433317A (zh) * | 2013-08-19 | 2013-12-11 | 无锡源创机械科技有限公司 | 一种节能伺服型材挤压机控制系统 |
| WO2018067506A1 (fr) | 2016-10-06 | 2018-04-12 | Black & Decker Inc. | Batterie et système de moteur pour le remplacement d'un moteur à combustion interne |
| JP7375603B2 (ja) * | 2020-02-20 | 2023-11-08 | Ubeマシナリー株式会社 | 押出プレス装置 |
| DE102024202706A1 (de) * | 2023-10-09 | 2025-04-10 | Sms Group Gmbh | Verfahren zum Einstellen eines Antriebsstrangs für eine Umformanlage |
Family Cites Families (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2931497A (en) * | 1957-04-03 | 1960-04-05 | Schloemann Ag | Hydraulic drives for extrusion press |
| JPH0614571A (ja) | 1992-06-25 | 1994-01-21 | Matsushita Electric Works Ltd | 誘導電動機の駆動回路 |
| US5325694A (en) * | 1993-03-15 | 1994-07-05 | Granco Clark, Inc. | Extrusion billet taper quenching system |
| JP2718892B2 (ja) * | 1994-05-18 | 1998-02-25 | 株式会社荏原製作所 | 電動機の制御方法 |
| JPH081233A (ja) | 1994-06-20 | 1996-01-09 | Kobe Steel Ltd | 押出プレスの速度制御装置および速度制御方法 |
| US6163129A (en) * | 1999-03-11 | 2000-12-19 | Eaton Corporation | Method of controlling the starting, stopping and speed of an AC induction motor |
| JP2001168253A (ja) * | 1999-12-10 | 2001-06-22 | Toyota Autom Loom Works Ltd | 半導体素子の実装構造及び給電側充電装置 |
| JP2002369563A (ja) | 2001-06-06 | 2002-12-20 | Yamada Electric Mfg Co Ltd | 多相誘導電動機の始動装置 |
| US6912849B2 (en) * | 2002-04-09 | 2005-07-05 | Komatsu Ltd. | Cylinder driving system and energy regenerating method thereof |
| US6621742B1 (en) * | 2002-04-29 | 2003-09-16 | Fujitsu Limited | System for programming a flash memory device |
| DE102005001764A1 (de) * | 2004-01-15 | 2005-10-06 | Sms Eumuco Gmbh | Verfahren zur Regelung der Lage eines Lochdorns einer Strangpresse zum Herstellen von Hohlprofilen |
| KR100704543B1 (ko) * | 2005-07-26 | 2007-04-10 | 황수명 | 복수개의 모터를 기동/정지하는 장치 및 그 제어 방법 |
| JP4832165B2 (ja) | 2006-05-31 | 2011-12-07 | 富士フイルム株式会社 | ポジ型感光性組成物及びそれを用いたパターン形成方法 |
| ITMI20071153A1 (it) | 2007-06-06 | 2008-12-07 | Presezzi Extrusion S P A | Pressa di tipo migliorato per l'estrusione di profili di metalli non ferrosi. |
| JP2009022993A (ja) | 2007-07-23 | 2009-02-05 | Ube Machinery Corporation Ltd | 押出プレス及び押出プレスの制御方法 |
| CN201102323Y (zh) * | 2007-09-03 | 2008-08-20 | 韩超 | 多功能液压机 |
| BRMU8701723U2 (pt) * | 2007-11-01 | 2009-06-23 | Weg Automacao S A | disposição construtiva em chave de partida estática |
| JP5419389B2 (ja) | 2008-06-11 | 2014-02-19 | 株式会社荏原製作所 | 三相電動機の制御装置 |
| DE102011009689B4 (de) | 2010-02-25 | 2012-09-13 | Sms Meer Gmbh | Strangpresse zum Herstellen von Profilen aus Nichteisenmetall |
-
2011
- 2011-01-28 DE DE102011009689A patent/DE102011009689B4/de not_active Expired - Fee Related
- 2011-02-08 ES ES11000975T patent/ES2393680T3/es active Active
- 2011-02-08 EP EP11000975A patent/EP2361700B1/fr active Active
- 2011-02-15 US US13/027,303 patent/US9211577B2/en active Active
- 2011-02-25 JP JP2011040158A patent/JP5436476B2/ja active Active
- 2011-02-25 CN CN201110046122.0A patent/CN102166829B/zh active Active
Also Published As
| Publication number | Publication date |
|---|---|
| DE102011009689A1 (de) | 2011-08-25 |
| ES2393680T3 (es) | 2012-12-27 |
| US20110203345A1 (en) | 2011-08-25 |
| CN102166829A (zh) | 2011-08-31 |
| JP5436476B2 (ja) | 2014-03-05 |
| CN102166829B (zh) | 2016-02-24 |
| US9211577B2 (en) | 2015-12-15 |
| JP2011177014A (ja) | 2011-09-08 |
| EP2361700A1 (fr) | 2011-08-31 |
| DE102011009689B4 (de) | 2012-09-13 |
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