EP2379434A2 - Verfahren zum um- bzw. verladen von mindestens einer ladeeinheit - Google Patents
Verfahren zum um- bzw. verladen von mindestens einer ladeeinheitInfo
- Publication number
- EP2379434A2 EP2379434A2 EP09805988A EP09805988A EP2379434A2 EP 2379434 A2 EP2379434 A2 EP 2379434A2 EP 09805988 A EP09805988 A EP 09805988A EP 09805988 A EP09805988 A EP 09805988A EP 2379434 A2 EP2379434 A2 EP 2379434A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- loading
- unit
- train
- bridge
- loading unit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000000034 method Methods 0.000 title claims abstract description 47
- 230000032258 transport Effects 0.000 claims description 35
- 238000006073 displacement reaction Methods 0.000 claims description 26
- 238000003860 storage Methods 0.000 claims description 15
- 238000010276 construction Methods 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 4
- 238000009434 installation Methods 0.000 description 3
- 238000003032 molecular docking Methods 0.000 description 3
- 238000004590 computer program Methods 0.000 description 2
- 230000003137 locomotive effect Effects 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 230000009897 systematic effect Effects 0.000 description 2
- 230000002146 bilateral effect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000011022 operating instruction Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 239000006163 transport media Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G63/00—Transferring or trans-shipping at storage areas, railway yards or harbours or in opening mining cuts; Marshalling yard installations
- B65G63/02—Transferring or trans-shipping at storage areas, railway yards or harbours or in opening mining cuts; Marshalling yard installations with essentially horizontal transit otherwise than by bridge
- B65G63/022—Transferring or trans-shipping at storage areas, railway yards or harbours or in opening mining cuts; Marshalling yard installations with essentially horizontal transit otherwise than by bridge for articles
- B65G63/025—Transferring or trans-shipping at storage areas, railway yards or harbours or in opening mining cuts; Marshalling yard installations with essentially horizontal transit otherwise than by bridge for articles for containers
Definitions
- the invention relates to a method for reloading or loading at least one loading unit, in particular a container or a swap body, from one and / or on a railroad car, preferably during a traffic stop in a railway safety-related envelope zone, in particular under the trolley wire. Furthermore, the invention also relates to a device for carrying out the method.
- the current transport of goods has, despite computers, unrestricted telecommunications and the use of uniform handling units, such as containers or swap bodies, a serious vulnerability. If the transport medium has to be changed in the transport of goods, that is, if the loading unit has to be transhipped, for example from the ship to a railway or lorry (truck) or vice versa or from one wagon to another, enormous logistic problems have to be solved. Both the transport costs and the duration of the transport in their entirety are very much dependent on how these logistics problems are resolved.
- the object of the invention is therefore to provide a method of the type mentioned above, on the one hand avoids the above disadvantages and on the other hand, an economical, so fast, efficient and cost-effective reloading or loading units allows, so that the weak points of freight transport can be eliminated can.
- the method according to the invention is characterized in that, prior to the entry of a train, at least one loading bridge, optionally with a loading unit, is provided with a moveable sliding unit provided with at least one boom in the region of the loading point parallel to the pulling direction, after the train has stopped at the loading point self-propelled, a lifting and lowering device for the movement of the loading unit in the vertical direction having Verladeicis coupleden, preferably be positioned in the four lower corners of the loading unit, the loading unit with the Verladeicis coupled and the sliding unit from the train to the dock leveler or is loaded from the loading bridge on the train.
- the concept of the invention is based on the perspective of a route terminal in the form of an "intermodal node.”
- a service zone In the loading zone, all automated operations on the track take place following mixed operating instructions, such as those of the train These include: the hold of the train on the loading track and the range of movement of the lifts, and the service zone also operates mobile loaders and other autonomously moving components of the material flow.
- mixed operating instructions such as those of the train
- the service zone also operates mobile loaders and other autonomously moving components of the material flow
- the factors for optimizing their operational data are, on the one hand, the time window for the duration of the deployment Train contents for unloading and loading as well as the number of loading units to be handled. As a result, the number of cohorts of loading equipment can be determined.
- the exporting loading unit but offset by a loading unit in Switzerlandsraum, provided after the train stop are self-propelled at the loading point, a lifting and lowering device for Movement of the importing loading unit in the vertical direction having Verladeos coupleden, preferably in the area of the four lower corners of the loading unit, positioned, the importing loading unit is with the Verladeos recognizeden and the sliding unit from the train to the Ladebr.
- the loading bridge is transported with the loading unit by means of the movable displacement unit or a self-propelled repositioning vehicle to a terminal vehicle, which takes over the loading unit and transported to a storage location, and the movable
- the highest possible time efficiency - for example, according to a 24h / 365d scheme - is the key criterion for cost-effective operation.
- the fixed costs in this case are determined by two factors: a basic investment in the railway infrastructure and an investment in lifting devices and other modular parts of the plant, such as lifting devices, loading machines, and other components that can be integrated into an automatic operation.
- the invention is characterized according to a further feature that before entering a train with at least one cut-off for a load of a charging unit a loading bridge with a provided under the docking movable, Moving unit is provided with at least one boom and at least one to be exported loading unit in the area of the freestanding parallel to the pulling direction, after Switzerlandshalt at the loading point self-propelled, a lifting and lowering device for the movement of the exporting loading unit in the vertical direction having loading accessories on both sides the train, in the area of the four lower corners of the loading unit, to be exported, provided on the loading bridge, loading unit with the sliding unit and the loading equipment is loaded onto the train from the dock leveler and the docking unit or repositioning vehicle optionally transports the empty dock leveler parallel to an importing loading unit of the train. It is of course within the scope of the invention, if only a payload or possibly a discharge of a charging unit should take place in an "intermodal node".
- both the displacement unit and the repositioning vehicle in a rationalization of the reloading or loading process, in particular simultaneously, in, preferably in an automatic, operation, wherein the displacement unit for Um- or Loading and repositioning vehicle may be used for the removal of the imported loading units or for the transport of the loading bridges.
- the loading units are transported in at least one, preferably two superimposed loading levels on the loading-ground plane of the loading bridges via at least one, guided on a crane track, top spreader in the track direction.
- This measure increases the flexibility of the handling terminal, since preferably can be operated simultaneously at different heights and increases the availability in case of failure.
- the loading units are transported transversely to the track direction in at least one loading plane via at least one, optionally movable, gantry crane, wherein the
- load units can be rotated by a maximum of 360 °.
- a gantry crane makes it possible, for example, to move a container from the left transport track to the center or right and vice versa.
- This gantry crane is also able to rotate the containers around its own axis by 360 °. This possibility must be given, because for security reasons the doors of for example
- the loading units to be exported are retrieved from a, preferably fully automatic, sorting and storage system in the loading cycle for loading and optionally the imported loading units in a, preferably fully automatic, sorting and storage system before their transfer into the further material flow to subsequent Resources buffered by rules.
- the concrete location of the interface between automatic and manual operation determines as much as possible both the efficiency and the cost-effectiveness or the costs of a terminal.
- Such a fully automated sorting and storage system increases the efficiency enormously.
- the loading or filling of the sorting and storage system is carried out with loading units by means of conventional, conventional means of transport or with one or a train forming repositioning vehicles.
- the interface between automatic and manual operation is given.
- the device according to the invention is characterized in that provision is made for providing the exporting or temporary storage of the importing loading unit a loading bridge, which consists of a table-like frame, possibly with a central through hole for the sliding unit.
- a loading bridge which consists of a table-like frame, possibly with a central through hole for the sliding unit.
- Such a dock leveler is structurally very simple in construction and inexpensive to manufacture.
- a further device for carrying out the method is characterized in that the displacement unit is formed by a mobile handling device, wherein the transfer or loading movement of the loading unit via at least one positionable under the loading unit, movable plate and the plate as a loading device is formed, at least the
- Base surface of the loading unit corresponds and in transport or rest position on a, on the side facing away from the loading surface of the loading device, provided base frame and / or a base plate and that at least one boom is provided between the loading device and the base frame or the base plate, on the base frame or on the
- the sliding unit or loading machine consists of three components, namely an arrangement of two pivotable bridge girders with a displacement device, a transfer pallet and a structure with a rail-mounted chassis.
- the two arms or bridge girders are mounted in the horizontal by 90 ° pivotable. They move between the two end positions “longitudinal attachment of the bridge to the construction of the loading machine" and “forming a bridge arch between the lower edge of the loading unit and the loading edge of the trolley".
- the two hydraulically operated counter bearings of Opposite loading equipment or lifts are the bridge piers. Their positioning is electronically controlled by sensors that monitor all potential points of failure and danger.
- This temporary bridge forms a very robust construction on which the transfer pallet can move.
- the transfer pallet also has the above-mentioned alignment pins for safe operation, with their load movement can run free at any time.
- the rail-guided vehicle moves on tracks and it positions itself independently at its loading position. Before starting the loading operation, it is fixed on the tracks by a hydraulic track clamp.
- a further device according to the invention for carrying out the method is characterized in that a self-propelled transport machine, formed from two interconnected bogies, with a lifting device for lifting the loading bridge, the loading device and the loading unit is provided as a repositioning vehicle.
- At least one top spreader guided on a crane track in the track direction, is provided in at least one, preferably two loading planes above the loading ground plane, the crane track optionally being bent at one end, preferably up to an angle of 90 ° from the loading direction, is performed.
- this gives the possibility on the sides, on which loaders act, to pick up the containers from above with top spreader, move them and put them down again. Due to the curved crane runway, the loading unit can be driven out of the immediate loading area and either stored temporarily or reloaded onto a vehicle.
- an optionally movable, gantry crane which transports at least one loading unit transversely to the track direction in at least one loading plane, wherein the loading unit is optionally rotatable by a maximum of 360 °.
- a transhipment terminal in question may comprise several main tracks, which are preferably guided in parallel. With such a gantry crane thus a crossing of the tracks is possible.
- the transfer or loading system according to the invention for carrying out the method is characterized in that, preferably above the loading ground plane, a safety-related, virtual loading tunnel or a
- Hall construction which has openings in the hall roof for the passage of the loading units and the hall roof preferably roofs two main tracks, four tracks for the loading equipment and three sorting tracks for the displacement unit. Since the method described above for loading and unloading is a completely autonomous and fully automatic process, certain safety regulations must be adhered to. The most important principle for fully automated systems is that access for people during operation is prohibited, so the system must be secured. In this case, the fuse is based on a hall construction because it has several advantages of working in an environmentally protected area. The first advantage that speaks for a hall, is in the sense of high availability to safely locate the position of the lift. The positioning of these takes place on an optical basis, which can be influenced by winter conditions such as snow, fog or heavy rain.
- any multi-lane of main tracks increases the capacity of a fully automatic loading and unloading terminal.
- Fig. 1 is a schematic representation of a charging zone as part of an "intermodal
- FIG. 7 a repositioning vehicle
- FIG. 11 shows schematically a transfer or loading installation with a top spreader
- FIG. 12 shows schematically a transfer or loading installation with a gantry crane
- Fig. 13 shows schematically a transfer or loading system with four loading levels.
- the loading zone is used in an "intermodal node" for reloading or loading at least one loading unit 1, 2, in particular a container or a swap body, from and / or onto a railroad car 3 in a transit-proof envelope section.
- the railway waggons 3 are not shown in this very simplified sketch and only indicated by the rectangle takes place during a service stop under the trolley 4 and only from a train side.
- the train with the, or preferably several, to be imported loading unit 1 moves in the railway safety-technically completed envelope on a branching off from the main track other main track.
- the other main track is defined as loading track 5.
- the tracks 6 are provided for Verladells wornen 7.
- At least on one side of the loading track 5 runs a sorting track 8 for the to be exported loading units 2.
- On the sorting track 8 move a movable displacement unit 9 or a repositioning vehicle 10
- the loading bridge 11 has at least one, preferably two, arms 12 for displacing the loading unit 1, 2.
- the loading bridge 11 with the imported loading unit 1 is subsequently transported by means of a self-propelled repositioning vehicle 10 to a terminal vehicle which takes over the loading unit 1 and transports it to a storage location.
- the shift unit 9 is driven under the loading bridge 11 for the exporting loading unit 2.
- the loading unit 2 to be exported is transported by the self-propelled repositioning vehicle 10 to the height of the now cleared area.
- the movable displacement unit 9 is moved.
- the displacement unit 9 is positioned below the charge bridge 11.
- the exporting loading unit 2 is loaded on the train with the shift unit 9 and the loading assistance devices 7.
- the movement of the loading unit 2 is indicated by the arrows 14.
- the empty cargo bridge 11 is then positioned parallel to the next loading unit 1 of the train to be imported and if necessary the above loading cycle is repeated.
- this method for reloading or loading of at least one loading unit 1, 2 is also useful if, for example, only one loading unit 1, 2 is loaded or unloaded.
- a loading bridge 11 with a moveable shift unit 9 provided under the dock leveler is provided parallel to the pulling direction in the region of the free position (FIG. 4).
- the exporting, on the loading bridge 11 The loading unit 2 provided with the shifting unit 9 and the loading aids 7 is loaded onto the train by the loading bridge 11 (FIG. 5) and the shifting unit 9 or the repositioning vehicle 10 convey, if appropriate, the empty cargo bridge parallel to an importing one Loading unit 1 of the train (Fig. 6).
- FIGS. 1 to 3 Analogously, the method according to FIGS. 1 to 3 is applicable when only one loading unit 1 is unloaded.
- Shift unit 9 and the repositioning vehicle 10 simultaneously in operation.
- the displacement unit 9 for reloading and the repositioning vehicle 10 can be used for the supply transport of the loading units 2 to be exported, the removal of the imported loading units 1 or for the transport of the loading bridges 11.
- a self-propelled transport machine formed from two interconnected bogies 15, is provided as a repositioning vehicle 10.
- a loading bridge 11 is provided to provide the exporting 2 or for the temporary storage of the importing loading unit 1.
- This loading bridge 11 consists of a table-like frame that dominates the sorting track 8.
- both the shift unit 9 as well as the repositioning vehicle 10 can be positioned.
- retaining pin 16 are provided for the corner fittings of the loading units 1, 2, the so-called container fittings.
- the displacement unit 9 is formed from a mobile handling device, wherein the transfer or loading movement of the loading unit 1, 2 via at least one, under the loading unit 1, 2 positionable, movable plate and the plate is designed as a loading device.
- This plate is at least equal to Base surface of the loading unit 1, 2 and is arranged in the transport or rest position on a, on the side facing away from the loading surface of the loading device, provided base frame and / or a base plate.
- Between the loading device and the base frame or the base plate at least one arm is provided, which is arranged on the base frame or on the base plate and, preferably telescopically or swingable, perpendicular to the longitudinal side of the loading unit, can be extended.
- the loading device is movable on the boom in its longitudinal extent via a drive.
- a very similar displacement unit 9 is known from the already cited AT 502 634 B.
- the arms 12 are mounted on the sliding unit 9 and are also activated by this. For example, when loading, they lift the transfer pallet together with the loading unit 1, 2 out of the loading bridge 11, swing out the outriggers 12, they are supported and the container can be moved.
- the loading units 2 to be exported are retrieved from a, preferably fully automatic, sorting and storage system between the service zone and the interface to driver-operated transport vehicles in the loading cycle for loading. Replenishment of the sorting and storage system with loading units by means of conventional, conventional means of transport.
- the factors for optimization on the one hand are the time window for the duration of the train content T 1 for unloading and loading and the number of loading units 1, 2 to be handled.
- the number of cohorts of loading aids 7 can be determined.
- the reloading time is substantially shortened, so that they are replaced by these systematic basis, new train services are being created which will increase the competitiveness of rail freight transport enormous.
- Times 1 3 and 1 4 reflect the entry and exit times of the train. The individual sequences correspond to the individual trains for loading.
- FIG. 1 A first step in achieving this goal is shown in FIG.
- the transfer or loading system shown schematically are two main tracks as loading tracks 5, which lie under the trolley wire 4 and parallel to each loading track 5 tracks 6 are provided for the Verladeicis wornen 7 on both sides.
- the outermost track strands and the midway between the two loading tracks 5 provided strand are the sorter 8.
- On the sorting track 8 move the movable shift unit 9 or the repositioning vehicle 10.
- the loading bridges 11 for the imported 1 or exporting loading units 2 arranged.
- This loading level is referred to below as the loading ground plane 24.
- At least one, preferably two superimposed loading planes above the loading ground plane 24 has at least one crane track 19 in the track direction guided, Topspreader 20 provided.
- Topspreader 20 can the Loading units 1, 2 taken from above, transported horizontally and set down again.
- the crane runway 19 is optionally guided bent at one end, preferably up to an angle of 90 °, out of the loading direction. Due to the curved crane track 19, the loading unit 1, 2 are driven out of the immediate loading area and either stored or transferred to a vehicle. By arranging Topspreadem 20 at different heights, the flexibility of the handling terminal is enormous increased and also shortens the loading time, since several loading units 1, 2 can be transported simultaneously.
- the crane runway 19 with the Topspreader 20 can for a load capacity of 40 1 as
- Double-girder bridge crane be executed.
- FIG. 1 Another variation to achieve the above object is shown in FIG. 1
- Ladegleisen 5 provided strand are the sorting tracks. 8
- a gantry crane 22 is provided, which in a loading plane a loading unit 1, 2 transverse to the track direction can transport.
- This gantry crane 22 is designed such that it can turn a loading unit 1, 2 optionally 360 °. Of course, this gantry crane 22 can also be moved.
- a hall structure 23 is that it must not be a pillar in the middle of the hall. To meet this requirement, this is optionally carried out as a suspended structure. This can be designed so that it can be clad with corrugated sheets to create a closed space. The entrance and the exit should be left open. Further, recesses or openings 24 for passage of the loading units 1, 2 are optionally provided in the roof.
- a transfer or loading system with four loading levels is shown schematically, with such a handling or loading system is fully automated.
- Four different loading levels are defined in this handling or loading system.
- the first level is defined as the loading ground plane 24, which is at the same level as the loading aids 7.
- the displacement of the unloaded loading units 1, 2 is ensured by means of the mobile repositioning vehicles 10.
- Loading unit 1, 2 are lifted over another, the other three loading levels are used.
- the second loading level 25 three top spreaders 20 move, these are each mounted above the sorting track 8. These cranes are able to grip a loading unit 1, 2 from above and to move them parallel to the transport direction of the repositioning vehicle 10.
- three top spreaders 20 likewise move above the lower three. With the second and third loading level 25, 26, the flexibility of the terminal is increased. Three loading units 1, 2 can be moved simultaneously or be moved.
- In the fourth loading level 27 is a transport for crossing the tracks instead.
- This gantry crane 22 is mainly used to change the loading track 5.
- the gantry crane 22 allows, for example, a loading unit 1, 2 from the left loading track 5 to the center or rights to move and vice versa.
- This gantry crane 22 is also able to rotate the load units 1, 2 about its own axis by 360 °. This possibility must be given, since for security reasons the doors of dangerous goods transports on the course should not be accessible. For this reason, containers are loaded door to door on the train. In order to accomplish this safety regulation, the possibility must be given for turning.
- the fourth loading level 27 may not be the same as the other three over the entire length available, but only set up at certain points, depending on what requirements are placed on the terminal. Since the complete planning of a handling or loading system is modular, the fourth loading level 27 can also be provided as often as desired. All cranes, such as Topspreader 20 and gantry crane 22 should be able to lift load units 1, 2 with 36 t weight.
- the hall construction 23 can also be seen as a virtual loading tunnel, the logistics processes provided in this transfer or loading installation being processed by software.
Landscapes
- Loading Or Unloading Of Vehicles (AREA)
- Auxiliary Methods And Devices For Loading And Unloading (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AT19952008A AT507755A1 (de) | 2008-12-22 | 2008-12-22 | Verfahren zum um- bzw. verladen von mindestens einer ladeeinheit |
| AT7132009A AT507712A3 (de) | 2008-12-22 | 2009-05-11 | Verfahren zum um- bzw. verladen von mindestens einer ladeeinheit |
| PCT/AT2009/000494 WO2010071912A2 (de) | 2008-12-22 | 2009-12-21 | Verfahren zum um- bzw. verladen von mindestens einer ladeeinheit |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP2379434A2 true EP2379434A2 (de) | 2011-10-26 |
Family
ID=42136183
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP09805988A Withdrawn EP2379434A2 (de) | 2008-12-22 | 2009-12-21 | Verfahren zum um- bzw. verladen von mindestens einer ladeeinheit |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP2379434A2 (de) |
| AT (1) | AT507712A3 (de) |
| WO (1) | WO2010071912A2 (de) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2625124B1 (de) * | 2010-10-05 | 2014-12-10 | Edag Production Solutions Gmbh & Co. Kg | Modulare containerumschlageinrichtung |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2002036460A2 (en) * | 2000-10-23 | 2002-05-10 | Dunstan Paul D | Container terminal apparatus |
| AT502700B1 (de) | 2005-05-11 | 2007-12-15 | Hans G Unseld | Verfahren und umladesystem zum um- bzw. verladen von mindestens einer ladeeinheit |
| AT502634B1 (de) | 2005-11-04 | 2007-12-15 | Hans G Unseld | Mobiles umschlaggerät |
-
2009
- 2009-05-11 AT AT7132009A patent/AT507712A3/de not_active Application Discontinuation
- 2009-12-21 WO PCT/AT2009/000494 patent/WO2010071912A2/de not_active Ceased
- 2009-12-21 EP EP09805988A patent/EP2379434A2/de not_active Withdrawn
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2010071912A2 * |
Also Published As
| Publication number | Publication date |
|---|---|
| AT507712A2 (de) | 2010-07-15 |
| WO2010071912A2 (de) | 2010-07-01 |
| WO2010071912A3 (de) | 2010-11-25 |
| AT507712A3 (de) | 2010-12-15 |
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