EP2501523B1 - Presse à guidage manuel - Google Patents

Presse à guidage manuel Download PDF

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Publication number
EP2501523B1
EP2501523B1 EP10781667.0A EP10781667A EP2501523B1 EP 2501523 B1 EP2501523 B1 EP 2501523B1 EP 10781667 A EP10781667 A EP 10781667A EP 2501523 B1 EP2501523 B1 EP 2501523B1
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EP
European Patent Office
Prior art keywords
pressing
electric motor
motor
manually guided
control device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP10781667.0A
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German (de)
English (en)
Other versions
EP2501523B2 (fr
EP2501523A1 (fr
Inventor
Martin Bungter
Volker Reichel
Jörg Hanisch
Günther Odenthal
Sven Meyer
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Novopress GmbH Pressen und Presswerkzeuge and Co KG
Original Assignee
Novopress GmbH Pressen und Presswerkzeuge and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Application filed by Novopress GmbH Pressen und Presswerkzeuge and Co KG filed Critical Novopress GmbH Pressen und Presswerkzeuge and Co KG
Publication of EP2501523A1 publication Critical patent/EP2501523A1/fr
Application granted granted Critical
Publication of EP2501523B1 publication Critical patent/EP2501523B1/fr
Publication of EP2501523B2 publication Critical patent/EP2501523B2/fr
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING, OR HOLDING
    • B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
    • B25B27/02—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same
    • B25B27/10—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same inserting fittings into hoses
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
    • B21D39/04—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of tubes with tubes; of tubes with rods
    • B21D39/048—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of tubes with tubes; of tubes with rods using presses for radially crimping tubular elements
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/53—Means to assemble or disassemble
    • Y10T29/5367—Coupling to conduit

Definitions

  • the invention relates to a hand-held pressing device for connecting two workpieces.
  • the pressing device according to the invention is suitable for connecting a pipe to a press fitting by pressing.
  • the invention relates hand-held pressing tools for pressing cable lugs.
  • Such hand-held pressing devices have a pressing tool with several pressing jaws.
  • the press jaws enclose the press fitting inserted over the pipe in a press tool for pipe connections. By closing the pressing jaws a deformation or pressing of the press fitting and the tube takes place.
  • pressing tools for cable lugs these are pressed by closing of pressing jaws, the lug is arranged between at least two pressing jaws.
  • One of the press jaws can be fixed here.
  • the pressing tool is connected to a usually electro-hydraulic or electromechanical conversion device.
  • the conversion device is usually driven by an electric motor with the interposition of a transmission.
  • a hydraulic conversion device has a hydraulic pump in which it is Usually is a piston pump or a gear pump. The pump is driven by a brush motor.
  • the pumps used through which a high torque must be generated, require a design-related relatively low drive speed of usually 2,000 to 5,000 revolutions per minute.
  • a reduction gear is interposed between the motor and the pump.
  • a working piston is displaced by the hydraulic medium conveyed by the pump.
  • the working piston is connected to the pressing jaws so that high pressing forces can be transmitted to the pressing jaws via the working piston.
  • the pressure chamber provided for actuating the working piston is opened by a valve, which is usually designed as a needle valve, so that a sudden pressure reduction takes place in the pressure chamber.
  • the pressure reduction leads to a speed increase of the pump, which is detected by a speed sensor and leads to an automatic shutdown of the electric motor.
  • a return spring is then used to push back the working piston and thus open the pressing jaws.
  • a drive unit for a hand-held pressing device consisting of an electric motor and a hydraulic conversion device.
  • the pump driven by the motor delivers a hydraulic medium through which a working piston is displaced.
  • the working piston can be connected with a pressing tool.
  • Such hand-held pressing devices must be maintained at regular intervals. Investigations have shown that the maintenance interval determining component is the brush motor. Due to the frequent start-up under load and due to the provision of stop functions, in which a short circuit is generated via the brush, the brushes of the brush motor are exposed to very heavy wear.
  • the object of the invention is to provide a hand-held pressing device, are realized in the longer maintenance intervals.
  • the hand-held pressing device for connecting a pipe to a press fitting by pressing has a pressing tool with several pressing jaws.
  • the pressing tool is driven by an electric motor with the interposition of a conversion device.
  • the conversion device is, in particular, an electrohydraulic or electromechanical conversion device.
  • the electric motor is a brushless electric motor.
  • a brushless electric motor has the considerable advantage over the brush motor used in known pressing tools that no wear-prone brushes are provided. By using a brushless electric motor can be omitted due to the heavy loads with high wear brushes. This makes it possible to significantly extend the maintenance cycles.
  • the number of compressions that can be carried out between two maintenance operations can in particular be at least doubled or even tripled.
  • An inventive advantage of the use of a brushless electric motor for operating the pressing device is that additional functions can be realized in a simple manner by a brushless electric motor or the control device of the brushless electric motor.
  • control of the rotational speed which is required to produce a desired torque or a desired pressing force, takes place via a control device connected to or integrated into the electric motor.
  • a determination of the current engine speed and the electric motor is turned off at a speed increase.
  • a brushless electric motor according to the invention has the advantage that the maintenance costs are reduced, since replacement of the brushes or the entire brush motor is not required.
  • the electric motor is an external or internal rotor motor.
  • the electric motor is a brushless external rotor motor.
  • External rotor motors have the advantage over brushless internal rotor motors that they rotate slower and have a higher torque with the same overall dimension.
  • a seven-pole external rotor motor has a stator with twelve slots, each second slot being wound. It follows that the field rotates by 60 ° when changing the phase.
  • the bell surrounding the stator or the external rotor in this example has fourteen magnets or seven pole pairs, which are arranged distributed over 360 °.
  • the external rotor moves seven times slower than the field, so that the outer rotor rotates by a movement of the field by 60 ° by only 8.57 °. As a result, a low speed is realized in an external rotor.
  • the brushless electric motor is directly connected to the converter.
  • a mandatory when using brush motors reduction gear can be omitted in this preferred embodiment of the invention.
  • the output shaft of the electric motor is connected directly to the hydraulic pump, ie to the drive shaft of the hydraulic pump. Due to the possible omission of the transmission in this embodiment, the cost can be reduced. In particular, however, the required space can be significantly reduced.
  • a particular advantage of using the brushless motor with omission or greatly simplifying a reduction gear is that the efficiency can be significantly improved. In particular, due to the friction occurring in the transmission losses occur which can be greatly reduced by a great simplification or even by completely omitting the transmission.
  • the output shaft of the electric motor is arranged such that it is coaxial with the drive shaft of the hydraulic pump.
  • a simple connection of the shafts can be realized in a small space.
  • a determination of the current rotational speed takes place via a control device connected to or integrated into the electric motor.
  • the voltage induced in the windings can be used to draw conclusions about the engine speed.
  • This speed increase of the motor can be determined in a simple manner via the control device and used to switch off the electric motor.
  • the speed sensor required in known pressing devices which is absolutely necessary for determining the speed increase when opening the valve, can be eliminated by the inventive use of a brushless electric motor. As a result, the manufacturing cost can be reduced. In particular, this has the advantage that an important for the function of the pressing device component is replaced by the control device of the engine and thereby a much more reliable speed determination is carried out. Failure of the speed sensor, which can lead to significant damage to the pressing tool, can no longer occur.
  • a determination or calculation of the engine torque and / or the pressing force generated by the pressing jaws takes place directly via the parameters of the brushless electric motor.
  • the valve which opens the pressure chamber in conventional pressing devices can be omitted or at least greatly simplified.
  • the valve, which is opened in known pressing devices upon reaching the pressing force can be simplified in this preferred embodiment, at least in such a way that it is only an emergency valve, which avoids damaging the pressing device in the event of failure of the control device.
  • Another advantage of using a brushless electric motor, in particular in connection with the already existing or connected to the electric motor control device, is that upon reaching the set pressing force or when errors occur, the motor can be decelerated by appropriate control commands or by software , The high wear occurring in brush motors, which occurs when braking the motor via the generated short circuit, can thus be avoided.
  • Another advantage of using a brushless electric motor is that sensorless commutation is possible.
  • the provision of error-prone tachometer for pressing force monitoring or flow control is therefore no longer necessary.
  • an adjustment device is provided.
  • pressing parameters can be entered in a simple manner, for example, via keys and a display. These are transmitted to the control device of the electric motor, so that an immediate simple control of the electric motor and thus the entire pressing device is possible.
  • the desired pressing force it is thus possible for the desired pressing force to be input only via the setting device.
  • a mechanical change by which, for example, the pressure point at which the valve opens is varied is not required.
  • the construction of the pressing device is considerably simplified. Furthermore, eliminates mechanical components that, in particular due to the high forces that occur, possibly damaged or at least maintenance-intensive.
  • the type of pressing tool used it is possible, for example via the setting, to enter the type of pressing tool used.
  • This has the advantage that a hand-held pressing device can be provided, in which the pressing tool is replaceable.
  • a complex adaptation of the pressing device to the pressing tool is no longer necessary. It is only necessary to enter, for example, a code of the pressing tool.
  • an automatic recognition of the type of pressing tool by the pressing device This can be done by an identification of the pressing tool, which is detected in particular automatically by the control device. The user can thus replace the pressing tool and does not have to take care that the corresponding pressing parameters are adjusted. As a result, it is avoided, for example, that the maximum permissible pressing force for a particular pressing tool is exceeded.
  • a signal output device is connected to the control device of the brushless electric motor.
  • the signal output device can be signaled in a simple way the completion of the compression. Also, the occurrence of disturbances or the need to perform maintenance can be signaled by the signal output device.
  • the signal output device may be an acoustic and / or tactile (vibration) signal output device. The particular acoustic signal output can in this case be realized directly by the control device.
  • the signal output device may also have a display.
  • the hand-held pressing device is operated in a preferred embodiment such that the control device connected to the electric motor, as described above, is used for determining the rotational speed and / or the torque and / or other pressing parameters.
  • the controller may also be used to control a signal output device.
  • the hand-held pressing device for connecting pipes by means of a press fitting by pressing has a brushless electric motor 10, the output shaft 12 is connected to an eccentric. About the eccentric pump piston 16 is operated. Further, the brushless electric motor 10 is not for power supply with one represented rechargeable battery, such as a battery or a power supply or the network connected.
  • a control valve 18 Via a control valve 18, the hydraulic fluid is supplied to a chamber 20.
  • a moving piston 22 in the drawing is moved to the left.
  • the left in the figure the end of the working piston 22 is connected to the pressing jaws 24 of the pressing tool 26 -.
  • the pressing jaws 24 enclose the pipe, not shown, and surrounding the pipe press fitting, which are arranged in a recess 25.
  • the illustrated pressing device thus has three main components, the pressing tool 26, a converting device 28 and the electric motor 10.
  • a needle valve 30 is provided which opens the chamber 20 upon reaching the pressing force, so that the pressure in the chamber abruptly decreases. Due to this pressure decrease in the chamber 20, the engine speed increases significantly. This speed increase is detected by a control device 32 which is connected to the brushless electric motor 10, and leads to the switching off of the electric motor 10. As soon as the electric motor 10 is switched off, the working piston 22 is returned to its, in Fig. 1 pushed back home position shown.
  • control device 32 may be connected to an adjusting device 34, which is provided in particular on the housing, not shown, of the pressing device.
  • the adjustment 34 which has, for example, a display 36 and input buttons 38, pump parameters, press forces, etc. can be selected.
  • the inventively provided Brushless electric motor can be used as a signal output device. This can be an acoustic signal output, a tactile signal output, such as the generation of vibrations, or else an optical signal output via a display.
  • the already existing display 36 of the adjustment can be used for signal output.
  • a further preferred embodiment of a pressing device is a pressing device for cable lugs ( Fig. 2 ).
  • This in Fig. 2 schematically illustrated pressing device for cable lugs is shown in a non-sectional side view, the operation of that of the basis Fig. 1 corresponds to described pressing tool.
  • a brushless electric motor 10 is also provided according to the invention, which is also connected to an eccentric.
  • Within a housing 41 are thus the same components, as by reference Fig. 1 visible, arranged. Only provided for receiving the pressing jaws, substantially cylindrical intermediate part 42 (FIG. Fig. 1 ) deleted. Instead, with the working piston 22 (FIG. Fig. 1 ) Pressing jaws 44 ( Fig. 2 ) connected.
  • the pressing jaws 44 are arranged within a pressing jaw head 46.
  • the pressing jaw head 46 has an opening 48 into which the crimping cable lug is inserted.
  • the structure of the in Fig. 2 illustrated pressing tool, in particular with regard to the design of the drive for the pressing jaws, the basis Fig. 1 described pressing tool.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Control Of Motors That Do Not Use Commutators (AREA)
  • Press Drives And Press Lines (AREA)
  • Control Of Presses (AREA)
  • Battery Mounting, Suspending (AREA)
  • Auxiliary Devices For And Details Of Packaging Control (AREA)

Claims (8)

  1. Appareil de serrage à main destiné à relier deux pièces, notamment un tuyau équipé d'une monture de serrage par compression, ledit appareil comprenant
    un outil de serrage (26) comportant plusieurs mâchoires de serrage (24) et
    un moyen de conversion (28) relié à l'outil de serrage (26) et entraîné par un moteur électrique (10),
    caractérisé en ce que
    le moteur électrique (10) est conçu comme un moteur électrique sans balais,
    le moteur électrique (10) est relié à un moyen de commande (32) servant à commander la vitesse de rotation et la détermination de la vitesse de rotation courante du moteur est effectuée à l'aide du moyen de commande (32) et le moteur électrique (10) est arrêté lorsque la vitesse de rotation augmente.
  2. Appareil de serrage à main selon la revendication 1, caractérisé en ce que le moteur électrique (10) est conçu sous la forme d'un moteur à rotor extérieur sans balais.
  3. Appareil de serrage à main selon la revendication 1, caractérisé en ce que le moteur électrique (10) est conçu sous la forme d'un rotor interne sans balais.
  4. Appareil de serrage à main selon l'une des revendications 1 à 3, caractérisé en ce que le moteur électrique (10) est relié directement au moyen de conversion (28), notamment à une pompe hydraulique (16) du moyen de conversion (28).
  5. Appareil de serrage à main selon la revendication 1 à 4, caractérisé en ce que la détermination du couple du moteur et/ou de la force de serrage générée par les mâchoires de serrage (24) est effectuée à l'aide du moyen de commande (32).
  6. Appareil de serrage à main selon l'une des revendications 1 à 5, caractérisé par un moyen de réglage (34) relié au moyen de commande (32) et servant à entrer des paramètres de serrage.
  7. Appareil de serrage à main selon la revendication 1 à 6, caractérisé par un moyen de sortie de signal (40) relié au moyen de commande (32).
  8. Procédé pour faire fonctionner un moyen de serrage à main selon l'une des revendications 1 à 7, dans lequel on démarre la compression,
    on détecte la tension induite dans les enroulements du moteur,
    on détermine la vitesse de rotation du moteur en se fondant sur la tension détectée et
    on arrête le moteur lorsque la vitesse de rotation augmente.
EP10781667.0A 2009-11-17 2010-11-17 Presse à guidage manuel Active EP2501523B2 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE202009015515U DE202009015515U1 (de) 2009-11-17 2009-11-17 Handgeführtes Pressgerät
PCT/EP2010/067641 WO2011061212A1 (fr) 2009-11-17 2010-11-17 Presse à guidage manuel

Publications (3)

Publication Number Publication Date
EP2501523A1 EP2501523A1 (fr) 2012-09-26
EP2501523B1 true EP2501523B1 (fr) 2015-04-29
EP2501523B2 EP2501523B2 (fr) 2023-04-19

Family

ID=43536575

Family Applications (1)

Application Number Title Priority Date Filing Date
EP10781667.0A Active EP2501523B2 (fr) 2009-11-17 2010-11-17 Presse à guidage manuel

Country Status (6)

Country Link
US (1) US20120284981A1 (fr)
EP (1) EP2501523B2 (fr)
AU (1) AU2010320961B2 (fr)
DE (1) DE202009015515U1 (fr)
ES (1) ES2543168T5 (fr)
WO (1) WO2011061212A1 (fr)

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EP3650176A1 (fr) 2018-11-07 2020-05-13 Von Arx AG Machine à presser
EP3939746B1 (fr) * 2018-12-07 2023-08-23 Emerson Professional Tools AG Machine à presser pourvue d'élément de sécurité
WO2024182513A1 (fr) * 2023-03-01 2024-09-06 Milwaukee Electric Tool Corporation Outil hydraulique avec moteur électrique à rotor externe
US12224545B2 (en) 2021-06-21 2025-02-11 Milwaukee Electric Tool Corporation Systems and methods for evaluating crimp applications

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DE202009015515U1 (de) 2009-11-17 2011-04-07 Novopress Gmbh Pressen Und Presswerkzeuge & Co. Kommanditgesellschaft Handgeführtes Pressgerät
DE202011101675U1 (de) * 2011-06-10 2012-09-13 Novopress Gmbh Pressen Und Presswerkzeuge & Co. Kg Elektrohydraulisches Pressgerät
SE535919C2 (sv) * 2011-06-30 2013-02-19 Atlas Copco Ind Tech Ab Elektriskt motordrivet verktyg
US10226826B2 (en) 2013-10-22 2019-03-12 Milwaukee Electric Tool Corporation Hydraulic power tool
CN111451998A (zh) * 2014-07-07 2020-07-28 塞母布雷有限公司 流体动力压缩或切割工具和致动流体动力压缩工具的方法
DE102015102806B4 (de) 2015-02-27 2025-08-07 Gustav Klauke Gmbh Hydraulisch betriebenes Handgerät
CN205977914U (zh) 2015-05-06 2017-02-22 米沃奇电动工具公司 液压动力工具
WO2016205404A1 (fr) 2015-06-15 2016-12-22 Milwaukee Electric Tool Corporation Outil de sertissage hydraulique
ITUA20161807A1 (it) * 2016-03-18 2017-09-18 Cembre Spa Utensile oleodinamico di compressione o taglio
US11000713B2 (en) * 2016-05-06 2021-05-11 Lukas Hydraulik Gmbh Method for operating a work appliance or rescue appliance, work appliance or rescue appliance, and energy source
DE102016111874A1 (de) 2016-06-29 2018-01-04 Gustav Klauke Gmbh Verfahren zum Betreiben eines hydraulisch betriebenen Handgerätes sowie hydraulisch betriebenes Handgerät
WO2019108537A1 (fr) * 2017-11-28 2019-06-06 Hubbell Incorporated Outil électrique à réglage de force à tête interchangeable
EP3731997B1 (fr) * 2017-12-21 2024-06-26 WS Wieländer + Schill Engineering GmbH & Co. KG Outil hydraulique pour un dispositif de traction et/ou de pressage
CN107900968B (zh) * 2017-12-25 2023-12-15 南阳淅减汽车减振器有限公司 一种减震器油缸底盖压装装置
EP3513911B2 (fr) 2018-01-17 2025-03-26 Emerson Professional Tools AG Machine de pressage
JP7083915B2 (ja) * 2018-04-17 2022-06-13 ルーカス ヒュードラウリク ゲーエムベーハー 作業装置または救助装置の動作方法、および作業装置または救助装置
EP3643422B8 (fr) 2018-10-25 2023-07-26 Emerson Professional Tools AG Machine de pressage destinée au pressage d'outils
DE102019124845B4 (de) * 2019-09-16 2023-11-02 Viega Technology Gmbh & Co. Kg Presskraftübersetzer, Presswerkzeug, System und Verfahren zur Herstellung einer dichten Verbindung eines Pressverbinders mit einem Werkstück
EP4005733A1 (fr) * 2020-11-27 2022-06-01 Hilti Aktiengesellschaft Engrenage excentrique pour une machine-outil
EP4006382A1 (fr) 2020-11-30 2022-06-01 Hilti Aktiengesellschaft Élément ressort sur le dispositif d'accouplement
USD1025732S1 (en) * 2023-08-03 2024-05-07 Qing Dai Hydraulic tool

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EP2501523B2 (fr) 2023-04-19
ES2543168T3 (es) 2015-08-17
US20120284981A1 (en) 2012-11-15
ES2543168T5 (es) 2023-10-04
EP2501523A1 (fr) 2012-09-26
AU2010320961B2 (en) 2015-10-08
WO2011061212A1 (fr) 2011-05-26
HK1175436A1 (en) 2013-07-05
AU2010320961A1 (en) 2012-05-31
DE202009015515U1 (de) 2011-04-07

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