Classifications

• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
  • F04D—NON-POSITIVE-DISPLACEMENT PUMPS
  • F04D19/00—Axial-flow pumps
  • F04D19/02—Multi-stage pumps
  • F04D19/04—Multi-stage pumps specially adapted to the production of a high vacuum, e.g. molecular pumps
  • F04D19/046—Combinations of two or more different types of pumps
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
  • F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
  • F04C23/00—Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids
  • F04C23/005—Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids of dissimilar working principle
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
  • F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
  • F04C25/00—Adaptations of pumps for special use of pumps for elastic fluids
  • F04C25/02—Adaptations of pumps for special use of pumps for elastic fluids for producing high vacuum
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
  • F04D—NON-POSITIVE-DISPLACEMENT PUMPS
  • F04D15/00—Control, e.g. regulation, of pumps, pumping installations or systems
  • F04D15/02—Stopping of pumps, or operating valves, on occurrence of unwanted conditions
  • F04D15/0245—Stopping of pumps, or operating valves, on occurrence of unwanted conditions responsive to a condition of the pump
  • F04D15/0254—Stopping of pumps, or operating valves, on occurrence of unwanted conditions responsive to a condition of the pump the condition being speed or load
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
  • F04D—NON-POSITIVE-DISPLACEMENT PUMPS
  • F04D15/00—Control, e.g. regulation, of pumps, pumping installations or systems
  • F04D15/02—Stopping of pumps, or operating valves, on occurrence of unwanted conditions
  • F04D15/0281—Stopping of pumps, or operating valves, on occurrence of unwanted conditions responsive to a condition not otherwise provided for
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
  • F04D—NON-POSITIVE-DISPLACEMENT PUMPS
  • F04D19/00—Axial-flow pumps
  • F04D19/02—Multi-stage pumps
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
  • F04D—NON-POSITIVE-DISPLACEMENT PUMPS
  • F04D25/00—Pumping installations or systems
  • F04D25/16—Combinations of two or more pumps ; Producing two or more separate gas flows
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
  • F04D—NON-POSITIVE-DISPLACEMENT PUMPS
  • F04D27/00—Control, e.g. regulation, of pumps, pumping installations or pumping systems specially adapted for elastic fluids
  • F04D27/004—Control, e.g. regulation, of pumps, pumping installations or pumping systems specially adapted for elastic fluids by varying driving speed
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
  • F04F—PUMPING OF FLUID BY DIRECT CONTACT OF ANOTHER FLUID OR BY USING INERTIA OF FLUID TO BE PUMPED; SIPHONS
  • F04F5/00—Jet pumps, i.e. devices in which flow is induced by pressure drop caused by velocity of another fluid flow
  • F04F5/14—Jet pumps, i.e. devices in which flow is induced by pressure drop caused by velocity of another fluid flow the inducing fluid being elastic fluid
  • F04F5/16—Jet pumps, i.e. devices in which flow is induced by pressure drop caused by velocity of another fluid flow the inducing fluid being elastic fluid displacing elastic fluids
  • F04F5/20—Jet pumps, i.e. devices in which flow is induced by pressure drop caused by velocity of another fluid flow the inducing fluid being elastic fluid displacing elastic fluids for evacuating
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
  • F04F—PUMPING OF FLUID BY DIRECT CONTACT OF ANOTHER FLUID OR BY USING INERTIA OF FLUID TO BE PUMPED; SIPHONS
  • F04F5/00—Jet pumps, i.e. devices in which flow is induced by pressure drop caused by velocity of another fluid flow
  • F04F5/54—Installations characterised by use of jet pumps, e.g. combinations of two or more jet pumps of different type
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
  • F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
  • F04C2220/00—Application
  • F04C2220/10—Vacuum
  • F04C2220/12—Dry running
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
  • F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
  • F04C2270/00—Control; Monitoring or safety arrangements
  • F04C2270/02—Power

Definitions

• the present invention relates to a pumping method for reducing the electrical energy consumption of a dry primary vacuum pump, and the pumping device for its implementation. It relates in particular to the rotary lobe dry type vacuum pumps, such as a "Roots” type lobe pump, a "Claw” type nozzle pump, and a “Scroll” type scroll pump. , a screw pump, a piston pump, etc., in single or multi - stage versions.
• These dry vacuum pumps are intended in particular for pumping "load lock chamber” type enclosures, transfer chambers or vacuum deposition chambers PVD (for "Physical Vapor Deposition” in English). ) in manufacturing units for semiconductor components, flat screens or photovoltaic substrates.
• the processing steps of the semiconductor substrates are carried out under a very low pressure (vacuum) atmosphere in a process chamber, wherein the atmosphere must be controlled to avoid the presence of any impurity.
• the substrates are packaged and fed one by one by robotic means into a loading / unloading chamber which communicates with a transfer chamber, which precedes the process chamber.
• the loading / unloading chamber and the transfer chamber are then put under a reduced pressure of the order of a primary vacuum (approximately 10 "1 mbar), similar to that prevailing in the process chamber, in order to allow the transfer of the substrate is used for this purpose a gas pumping system comprising a primary vacuum pump connected by a pumping circuit to the enclosure to be emptied, which can be the loading / unloading chamber or the transfer chamber, in order to pump the gases to reach the pressure allowing the transfer of the substrate into the chamber, which is about 10 -1 mbar.
• the pumping system To reduce the pressure in the chamber, from the atmospheric pressure to a transfer pressure of the order of 10 -1 mbar, the pumping system must pump a relatively large flow of gas at the beginning of the pumping.
• the pressure drop in the chamber is carried out in two stages, the first step corresponding to the passage of the atmospheric pressure to the transfer pressure (10 "1 mbar).
• the transfer pressure When the transfer pressure is reached, the pumping system continues to flow. function with a zero gas flow.
• the cycles of descent and rise in pressure succeed each other at a high frequency and consume a large amount of energy due in particular to the rise to atmospheric pressure. Reducing the energy consumed by these pumping systems would have a significant impact on the overall electrical energy savings of a semiconductor manufacturing unit.
• dry primary vacuum pumps represent about 50% of the vacuum pump fleet of a semiconductor manufacturing unit, and about 40% of the unit's overall power consumption.
• the electrical energy consumption of these pumping systems must be reduced.
• Many efforts have been made to reduce the expenditure of electrical energy by acting on the components of the vacuum pump. The actions carried out focused in particular on the friction losses, the dimensioning of the compression stages, the use of frequency converter on the motorization, the IPUP TM concept (for "Integrated Point-of-Use Pump" applied). to dry primary vacuum pumps, optimization of pumping cycles.
• the electrical power required for gas compression is an important parameter in the energy consumption of dry primary vacuum pumps.
• This compression power is mainly used in the last two stages of compression in the case of a multi-stage pump of "Roots" or "Claw” type, and in the last steps in the case of a screw pump.
• This electric power, consumed in the last compression stages is proportional to the compression ratio (pressure difference between the inlet and the outlet of the compression stage), to the volume generated per compression cycle (generated cyclic volume) and at the mass flow rate of pumped gas.
• the term "generated cyclic volume” means the flow rate of a pump relative to the volume of its components, since the flow rate varies with the size of the volume transferred per revolution (geometric dimension of the elements) and with the speed of rotation.
• the reduction of the electric power consumed of a multi-stage dry pump can be obtained by undersizing the last compression stage of the pump, however this power reduction is limited.
• the gas undergoes several successive compressions in the various stages of the pump from the suction pressure at the inlet of the first stage to the atmospheric pressure at the outlet of the last stage. From a certain size of the last discharge stage, the dry primary pump will no longer have the capacity to pump large gas flows during the first pumping step of the process chamber. Also this size optimization does not achieve the energy consumption reduction sought here, which is of the order of 50%.
• Arrangements are also known for reducing the overall energy consumption of the pumping device by using a main dry primary vacuum pump and a dry auxiliary vacuum pump connected to the discharge of the main pump.
• the recommended auxiliary pumps are either diaphragm pumps, piston pumps or "Scroll" type pumps.
• the main dry vacuum pump for example of "Roots” type, comprises a first compression stage connected to a process chamber by a suction orifice and a last compression stage whose discharge orifice is connected to a pipe having a check valve.
• the suction port of the auxiliary pump is connected to the terminal stage of the main vacuum pump of the device and can be mounted parallel to the non-return valve.
• the auxiliary pump is a "Gede”, “Scroll”, piston or diaphragm type vacuum pump.
• the auxiliary pump consumes an electrical energy which is not negligible, which limits the interest of this proposal.
• the volume of gas pumped by the main vacuum pump is large, the total power consumption is higher than in the absence of auxiliary pump.
• the aim of the present invention is to propose a method of pumping a vacuum chamber enabling a substantial reduction (of the order of 50%) and in a very short period of time (a few seconds) of the electrical consumption of a dry primary vacuum pump.
• the invention also aims to provide a pumping device comprising a dry primary vacuum pump whose power consumption is reduced.
• Another object of the invention is to propose a control device for the pumping method that allows a significant reduction in the electrical consumption of a dry primary vacuum pump.
• the object of the present invention is a method of pumping by means of a pumping device comprising a dry primary vacuum pump provided with an orifice gas inlet connected to a vacuum chamber and a gas outlet opening into a conduit.
• the method comprises the following steps:
• the gases contained in the vacuum chamber are pumped by means of the dry primary vacuum pump through the gas inlet orifice,
• the gas outlet orifice of the dry primary vacuum pump is connected to an ejector
• the ejector is started, after a delay, when the pressure of the gases at the outlet of the dry primary vacuum pump passes a setpoint value on the rising edge and the electrical power consumed by the dry primary vacuum pump is exceeded. a rising edge setpoint,
• the ejector is stopped when the electrical power consumed by the dry primary vacuum pump passes a setpoint value on a falling edge and the pressure of the gases in the pipe at the outlet of the dry primary vacuum pump passes a setpoint value. on a falling front.
• the set value of the gas pressure in the duct at the outlet of the dry primary vacuum pump is at most equal to 200 mbar.
• the set value of the electrical power consumed by the dry primary vacuum pump is at least equal to the minimum electrical power consumed increased by 200%.
• the dry primary vacuum pump is started from the beginning of the process to evacuate the enclosure to which it is connected.
• the pump continues to reach the operating limit pressure of the primary vacuum pump which is approximately 10 "1 mbar, when this pressure is reached, the ejector is activated for a very short period of time while the primary vacuum pump continues to operate.
• the invention resides in the fact that the coupling-assisted operation of the dry primary vacuum pump and the ejector will only require a few seconds of operation of the ejector, for a running time in low-consumption mode of the pump.
• dry primary vacuum can be maintained indefinitely as the pumping line is not refilled with a new gas influx.
• the depression of the dry vacuum pump by the ejector does not require electrical energy, the ejector using a compressed fluid.
• the ratio of the fluid consumed by the ejector / gain in electrical energy on the dry primary vacuum pump can thus vary according to the use of the vacuum pump from 1/10 to more than 1/1000.
• the present invention also relates to a pumping device comprising a dry primary vacuum pump provided with a gas inlet port connected to a vacuum chamber and a gas outlet opening into a conduit.
• the device further comprises:
• the pipe connected to the suction orifice of the ejector comprises a suction check valve.
• the ejector is integrated in a cartridge which can be placed in the cover of the primary vacuum pump.
• the dry primary vacuum pump may be selected from a single stage dry primary vacuum pump and a multistage dry primary vacuum pump.
• the present invention therefore proposes to reduce the electrical energy consumption of a dry primary vacuum pump by lowering the pressure in the final compression stage by means of an ejector that does not consume electrical energy.
• the invention proposes to use a multi-stage ejector, usually used in the field of handling which differs from vacuum pumps used in the field of semiconductor.
• An ejector is a static device that operates from the principle of the venturi effect: phenomenon of the dynamics of fluids where gaseous or liquid particles are accelerated due to a narrowing of their circulation zone, aspiration occurring at the level of the strangulation. As the compressed gas passes through the nozzles, aspiration takes place through each stage.
• An ejector makes it possible to obtain a suction without using moving parts, thus causing no wear or maintenance, which is not the case, for example, with a diaphragm or piston pump.
• An ejector makes it possible to create the vacuum from a compressed fluid, such as a gas such as nitrogen or compressed air for example, so without consuming electrical energy.
• this ejector is very small: its size is slightly larger than a match, which is not the case of a diaphragm pump or piston. Thus it can easily be integrated into the cover of a vacuum pump, which allows appreciable volume gain.
• the ejector is integrated into a cartridge that can be placed inside the hood of the dry primary vacuum pump.
• the gas outlet port of the dry primary vacuum pump opens on a conduit provided with a check valve, the check valve being disposed between the dry primary vacuum pump and the ejector.
• This pumping device makes it possible to lower the pressure at the outlet of the primary vacuum pump thus reducing the heating of the last compression stage of the primary vacuum pump.
• the present invention also relates to a control device for the pumping method described above, comprising:
• control means for supplying the driving fluid of the ejector
• FIG. 1 represents an embodiment of a vacuum device according to the invention
• FIG. 2 schematically shows the operation of an ejector
• FIG. 3 illustrates the pumping method according to the invention
• FIG. 4 shows the evolution of the electric power W consumed by the dry primary vacuum pump in watts, which is represented on the ordinate, as a function of the elapsed time T in seconds represented on the abscissa,
• FIG. 5 represents an embodiment of a control device for the pumping method according to the invention.
• a pumping device 1 comprises a dry primary vacuum pump 2, for example a multi-stage "Roots" vacuum pump, whose suction orifice is connected by a conduit 3 to a chamber 4 to empty, such as a lock, a transfer chamber or a process chamber.
• the gas outlet port of the vacuum pump 2 is connected to a duct 5.
• a discharge check valve 6 is preferably placed on the duct 5, in order to allow the isolation of a volume 7 included between the gas outlet port of the primary vacuum pump 2 and the check valve 6.
• the primary vacuum pump 2 draws the gases from the chamber 4 at its inlet, and compresses them to discharge at its outlet in the conduit 5 to 6.
• the non-return valve 6 closes in order to prevent any increase of pressure, from the atmosphere to the outlet of the exhaust gases. the vacuum pump 2 primary.
• the pumping device 1 also comprises an ejector 8 arranged in parallel with the discharge check valve 6, and the suction orifice and the discharge orifice are respectively connected to the conduit 5 by first 9 and second 10 pipes mounted in 5.
• the ejector 8 can then be triggered as a function of the combination of a set value Wc of the electrical power consumed by the primary vacuum pump 2 and a setpoint value Pc the pressure measured in the volume 7 between the gas outlet orifice of the primary vacuum pump 2 and the non-return valve 6.
• the ejector 8 needs a pressurized working fluid.
• the driving fluid which may be for example nitrogen or compressed air, is sent for a time for example less than 3 seconds to the inlet of the ejector 8, resulting in a depression at the valve antiretour suction 11 which opens and allows emptying the volume 7 of 2 cm 3 .
• the pressure Pm measured in the volume 7 decreases from the value of the atmospheric pressure of 1013 mbar to a value measured Pm less than a set value Pc, which is for example of the order of 200 mbar.
• the ejector 8 stopped.
• the valve 11 closes, thus isolating a volume 7 of 2 cm 3 at a pressure Pm value lower than the set value Pc.
• This value Pm of the pressure can be maintained for 24 hours during a vacuum holding phase, without it being necessary to reactivate the ejector 8. If an increase in pressure brings the value Pm above the value of Pc setpoint is detected, the ejector 8 can be activated again.
• the volume 7 between the gas outlet orifice of the primary vacuum pump 2 and the discharge check valve 6 is minimized by design, in order to reduce the size of the ejector 8 and to shorten the duration necessary for the emptying 7. Nevertheless, the ejector 8 can be either integrated into the body of the primary vacuum pump 2, in order to minimize the total volume to be pumped, or installed on the conduit 5 connected to the outlet orifice of the gas of the vacuum pump 2 and having a discharge check valve 6.
• the average time required to empty the chamber 4 by means of the primary vacuum pump 2 is between 4 and 18 seconds, for example when using a vacuum pump having a flow rate of the order of 100 m 3 / h. .
• the average time is around 4 seconds for an average volume of 6 liters.
• the ejector 20 is preferably of multi-stage type and composed of at least three stages in order to reach a pressure Pm lower than the reference value Pc (for example of the order of 200 mbar). flow pumped zero in the shortest possible time, this in order to minimize the consumption of compressed fluid (nitrogen or air for example) necessary for the operation of the ejector 20. Nevertheless the ejector could as well be made of d one or two stages depending on the pressure value Pm to be obtained.
• the ejector 20 comprises a plurality of nozzles 21 connected in series forming the suction stages. Each nozzle 21 comprises communication orifices 22 with the external space and valves 23 which make it possible to close the communication orifices 22.
• FIGS. 3 and 4 which illustrate the pumping method according to one embodiment of the invention will now be considered.
• the primary vacuum pump 2 When a vacuum chamber is in a vacuum holding phase, the primary vacuum pump 2 operates at a low rotational speed, for example 50 Hz, called “stand-by mode", and the electric power Wm consumed is moderate, of the order of 200W for example for a multi-stage "Roots" vacuum pump. This electric power Wm consumed is at a minimum value Wb which can be maintained for a duration which can exceed 20 hours.
• the vacuum pump 2 accelerates its speed of rotation, from 50 to 100 Hz, to reach its target speed.
• This phase 31 of speed increase is very power consuming because it is to overcome all the forces of inertia of moving parts in the vacuum pump 2 dry primary.
• the electric power Wm required for the primary vacuum pump 2 increases rapidly until it reaches a maximum electrical power Ws.
• the electrical power Wm consumed by the primary vacuum pump 2 is continuously measured so as to detect the precise moment Te when the electric power Wm consumed reaches the rising edge and exceeds the value of the predetermined electrical power Wc that has been set.
• this reference electric power Wc is chosen so as to be as far as possible from the minimum electrical power Wb of the phase 30, for example Wb + 200%.
• the detection of the set value Wc of the electrical power is performed by detecting an intensity threshold on the speed selector controlling the motor of the vacuum pump 2 primary, for example.
• the detection of the set value Wc of the consumed electrical power triggers a delay 32 of A (Tc - Td) differing the moment Td from the triggering of the ejector 8.
• the delay function makes it possible to turn on the ejector 8 in the optimum zone of the pumping sequence, that is to say at the end of the first phase 31 of the high-speed pumping, and not all along the pumping cycle. Indeed the ejector 8 does not provide significant savings on the consumption of the vacuum pump 2 outside this optimal area.
• This delay function makes it possible to take into account a range of volume of the enclosure 4 to empty ranging from 3 liters to 25 liters.
• the delay 32 is between 0.1 and 10 seconds and can cover most scenarios.
• the start of the ejector 8 creates a vacuum in the volume 7 of the duct 5 connected to the gas outlet port of the primary vacuum pump 2. This decreases the pressure difference between the last stage of the pump with primary vacuum 2 and the duct 5, proportionally reducing the electric power Wm consumed by the primary vacuum pump 2.
• the ejector 8 is switched on and relieves the primary vacuum pump 2 earlier, thus offsetting the additional electrical power required to compress the gases against the atmospheric pressure of 1013mbar, which simultaneously results in the decrease of the pressure Pm in the volume 7.
• the electric power Wm again crosses the setpoint value Wc on the falling edge. Then, after a certain operating time 34, the stop 35 of the ejector 8 is triggered at the moment Ta determined from the measurement of the pressure Pm in the volume 7 between the outlet port of the pump gases primary vacuum 2 and the discharge check valve 6. Once the pressure Pm in the volume 7 at the outlet of the vacuum pump 2 has decreased until reaching the setpoint value Pc and the electric power Wm consumed by the primary vacuum pump 2 is already below the setpoint value. Wc, the suction check valve 11 is closed to isolate the duct 9 connected to the suction of the ejector 8 and maintain the volume 7 at a pressure Pm lower than the set value Pc. Consecutively the motor fluid supply of the ejector 8 is stopped in order to optimize the fluid consumption.
• a control device of the ejector comprises a contact 50 for detecting the set point value of the pressure Pc in the volume 7 and a contact 51 for detecting the set value of the electric power Wc.
• a valve 52 coupled to a relay 53 controls the supply of motor fluid to the ejector 8.
• a contact 55 activates the speed selector 56 to adjust the rotational speed of the primary vacuum pump 2 in the 50-100Hz range.
• the contact 50 and the contact 51 are represented normally open (ie no passers) which corresponds to the case where the pressure Pm is lower than the reference value Pc, of the order of 200 mbar, and where the electric power Wm consumed is less than a set value Wc which can be equal to Wb + 200%.
• the valve 52, which controls the driving fluid of the ejector 8 can not be actuated in this case.
• the pressure Pm increases until the atmospheric pressure is reached in the volume 7 between the gas outlet orifice of the primary vacuum pump 2 and the non-return valve 6.
• the electric power Wm consumed by the dry primary vacuum pump 2 also increases.
• a first step the contact 50 responsive to the detection of the set value of the pressure Pc switches and becomes on.
• a second step the information of the rising edge crossing of the set value of the electric power Wc is received, and the time delay adjusted to a value of between 0.1 and 10 seconds is triggered. At the end of the delay period, there occurs the closing of the contact 51 which becomes in turn.
• valve 52 which controls the driving fluid of the ejector 8 is then activated for the start of the ejector 8, allowing the depression of the volume 7 located at the outlet of the dry primary vacuum pump 2.
• the supply of the valve 52 is in conjunction with the supply of the relays 53 and 54 to which the valve 52 is coupled.
• the function of the relays 53 and 54 is to ensure the self-supply of the valve 52 once the electrical power Wm consumed by the primary vacuum pump 2 has become less than its setpoint value Wc crossed on a falling edge.
• the operation of the ejector causes a decrease in the power Wm consumed until the set value Wc is exceeded, triggering the opening of the contact 51.
• the contact 50 is always closed, the supply of the valve 52 is carried out via the relays 53 and 54. Then the pressure Pm measured in the volume 7 having decreased until reaching a value lower than its reference value Pc, the opening of the contact 40 acting on the valve 52 causes the suspension of the arrival of the driving fluid in the ejector 8.
• the speed of the pump can be reduced from 100 Hz to 50 Hz. ("stand-by" mode) to ensure additional gain in power consumption.
• the contact 55 by closing allows to drive directly this passage in "stand-by” mode on the speed selector 56 of the motor of the vacuum pump 2 primary. This contact 55 is itself dependent on the relay 53 controlled parallel to the valve 52.
• the control device of the primary vacuum pump 2 allows the "stand-by" mode of the primary vacuum pump 2 to be switched on as soon as the setpoint value Pc of the pressure is reached on the falling edge.
• the "stand-by” mode consists in automatically reducing the rotation speed of the primary vacuum pump 2 from 100 Hz to 50 Hz. In this "stand-by" mode, the speed reduction advantageously generates an additional gain on the electrical power consumed by the primary vacuum pump. Conditioning the passage in "stand-by" mode at a set pressure Pc at the outlet of the primary vacuum pump 2 makes it possible to minimize any risk of a significant change in the pressure at the inlet of the vacuum pump 2 primary.
• curve 36 corresponds to operation without starting the ejector and without using the "stand-by" mode, and curve 37 would be obtained without the use of "stand-by" mode.
• the control device of the ejector 8 allows the start of the ejector 8 according to the combination of criteria relating to the electrical power Wm consumed by the primary vacuum pump 2 and the pressure Pm measured in the volume 7 , and allows the stop of the ejector 8 according to the combination of criteria relating to the electric power Wm consumed by the primary vacuum pump 2 and the pressure Pm measured in the volume 7.
• the control device would unexpectedly trigger the start-up of the ejector 8. If the rising edge of the set electrical power Wc was used alone, to control the ejector 8, it is sufficient that a mechanical seizure of the primary vacuum pump 2 occurs to generate an increase in the electric power Wm, causing the start of the ejector 8.
• the detection of the crossing of the value setpoint Wc of the electric power via the speed selector 56 of the motor of the vacuum pump 2 primary makes it possible to obtain a rising edge information.
• the value of the set electrical power Wc must be as far as possible from the initial value Wb of the electrical power in order to to delay the start of the ejector 8 as much as possible.
• the contact 50 for the detection of the setpoint value the pressure Pc pressure, the contact 50 for the detection of the pressure setpoint value Pc and the contact 51 for the detection of the set value of the electrical power Wc are connected in series.
• the set value Wc of the electrical power is again exceeded in the downward direction after reaching a maximum threshold Ws of electrical power, but the electric power Wm consumed remains far from the initial value Wb of electrical power.
• the measurement of the electric power Wm based on a value of electrical power of setpoint Wc is therefore not usable alone to control the ejector 8.
• the dry primary vacuum pump 2 equipped with a speed selector 56 slows down when it has to suck up a large gas load. This slowing down corresponds to an additional electric power Wm consumed by the pump during the opening of the communication with the enclosure 4.
• This additional electric power is all the more important that the initial value of the rotational speed of the vacuum pump 2 is high at the moment of the opening of the communication with the enclosure 4. Having previously slowed the pump of 100 Hz at 50 Hz, the peak of maximum electrical power Ws will be much lower, optimizing a little more the overall consumption of the primary vacuum pump 2 on a pumping cycle.

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• Engineering & Computer Science (AREA)
• Mechanical Engineering (AREA)
• General Engineering & Computer Science (AREA)
• Physics & Mathematics (AREA)
• Fluid Mechanics (AREA)
• Jet Pumps And Other Pumps (AREA)
• Compressors, Vaccum Pumps And Other Relevant Systems (AREA)
• Applications Or Details Of Rotary Compressors (AREA)
• Control Of Positive-Displacement Pumps (AREA)
• Drying Of Solid Materials (AREA)

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• 2009
  • 2009-11-18 FR FR0958138A patent/FR2952683B1/fr not_active Expired - Fee Related
• 2010
  • 2010-10-27 EP EP10790462.5A patent/EP2501936B1/de active Active
  • 2010-10-27 CN CN201080052223.2A patent/CN102713299B/zh active Active
  • 2010-10-27 JP JP2012539382A patent/JP5769722B2/ja active Active
  • 2010-10-27 WO PCT/FR2010/052305 patent/WO2011061429A2/fr not_active Ceased
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  • 2010-11-02 TW TW099137629A patent/TWI507604B/zh active

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