EP2592174A1 - Système de couche doté d'une surface de substrat structurée et son procédé de fabrication - Google Patents

Système de couche doté d'une surface de substrat structurée et son procédé de fabrication Download PDF

Info

Publication number
EP2592174A1
EP2592174A1 EP11188983.8A EP11188983A EP2592174A1 EP 2592174 A1 EP2592174 A1 EP 2592174A1 EP 11188983 A EP11188983 A EP 11188983A EP 2592174 A1 EP2592174 A1 EP 2592174A1
Authority
EP
European Patent Office
Prior art keywords
layer
boundary surface
substrate
roughness
layer system
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP11188983.8A
Other languages
German (de)
English (en)
Inventor
Alessandro Casu
Oliver Lüsebrink
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Siemens AG
Siemens Corp
Original Assignee
Siemens AG
Siemens Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Siemens AG, Siemens Corp filed Critical Siemens AG
Priority to EP11188983.8A priority Critical patent/EP2592174A1/fr
Priority to EP12761600.1A priority patent/EP2761057B1/fr
Priority to PCT/EP2012/068055 priority patent/WO2013072092A1/fr
Priority to US14/354,571 priority patent/US10371004B2/en
Publication of EP2592174A1 publication Critical patent/EP2592174A1/fr
Withdrawn legal-status Critical Current

Links

Images

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D25/00Component parts, details, or accessories, not provided for in, or of interest apart from, other groups
    • F01D25/005Selecting particular materials
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/30Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
    • C23C28/32Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer
    • C23C28/321Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer with at least one metal alloy layer
    • C23C28/3215Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one pure metallic layer with at least one metal alloy layer at least one MCrAlX layer
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/30Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
    • C23C28/34Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates
    • C23C28/345Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/30Coatings combining at least one metallic layer and at least one inorganic non-metallic layer
    • C23C28/34Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates
    • C23C28/345Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer
    • C23C28/3455Coatings combining at least one metallic layer and at least one inorganic non-metallic layer including at least one inorganic non-metallic material layer, e.g. metal carbide, nitride, boride, silicide layer and their mixtures, enamels, phosphates and sulphates with at least one oxide layer with a refractory ceramic layer, e.g. refractory metal oxide, ZrO2, rare earth oxides or a thermal barrier system comprising at least one refractory oxide layer
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F01D5/12Blades
    • F01D5/28Selecting particular materials; Particular measures relating thereto; Measures against erosion or corrosion
    • F01D5/282Selecting composite materials, e.g. blades with reinforcing filaments
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24355Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]

Definitions

  • the same definition applies to the rough surface 16 'of the substrate 4' with r ' s (maximum difference between the highest elevation 24 and the deepest depression 21 of the rough surface 16' of the substrate 4 ', analogous to r s ) and d' s (maximum Distance between two tips of two directly adjacent elevations 24 of the substrate 4 '; analogous to d s ).
  • the values r ' s and d' s result from the casting or smoothing of the substrate 4 '.
  • the value R s ie the maximum difference between the highest elevation 224 'and the deepest depression 221' of the layer 7, for the interface 10 is comparable to the value r s of the prior art (FIG. Fig. 1 ).
  • FIG. 3 shows by way of example a gas turbine 100 in a longitudinal partial section.
  • the layer composition comprises Co-30Ni-28Cr-8A1-0.6Y-0.7Si or Co-28Ni-24Cr-10A1-0.6Y.
  • nickel-based protective layers such as Ni-10Cr-12A1-0,6Y-3Re or Ni-12Co-21Cr-11A1-0,4Y-2Re or Ni-25Co-17Cr-10Al-0,4Y-1 are also preferably used , 5RE.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Metallurgy (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • General Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Composite Materials (AREA)
  • Turbine Rotor Nozzle Sealing (AREA)
  • Coating By Spraying Or Casting (AREA)
EP11188983.8A 2011-11-14 2011-11-14 Système de couche doté d'une surface de substrat structurée et son procédé de fabrication Withdrawn EP2592174A1 (fr)

Priority Applications (4)

Application Number Priority Date Filing Date Title
EP11188983.8A EP2592174A1 (fr) 2011-11-14 2011-11-14 Système de couche doté d'une surface de substrat structurée et son procédé de fabrication
EP12761600.1A EP2761057B1 (fr) 2011-11-14 2012-09-14 Système de couche doté d'une surface de substrat structurée et son procédé de fabrication
PCT/EP2012/068055 WO2013072092A1 (fr) 2011-11-14 2012-09-14 Système stratifié à surface de substrat structurée et procédé de fabrication
US14/354,571 US10371004B2 (en) 2011-11-14 2012-09-14 Layer system with a structured substrate surface and production process

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP11188983.8A EP2592174A1 (fr) 2011-11-14 2011-11-14 Système de couche doté d'une surface de substrat structurée et son procédé de fabrication

Publications (1)

Publication Number Publication Date
EP2592174A1 true EP2592174A1 (fr) 2013-05-15

Family

ID=46880707

Family Applications (2)

Application Number Title Priority Date Filing Date
EP11188983.8A Withdrawn EP2592174A1 (fr) 2011-11-14 2011-11-14 Système de couche doté d'une surface de substrat structurée et son procédé de fabrication
EP12761600.1A Active EP2761057B1 (fr) 2011-11-14 2012-09-14 Système de couche doté d'une surface de substrat structurée et son procédé de fabrication

Family Applications After (1)

Application Number Title Priority Date Filing Date
EP12761600.1A Active EP2761057B1 (fr) 2011-11-14 2012-09-14 Système de couche doté d'une surface de substrat structurée et son procédé de fabrication

Country Status (3)

Country Link
US (1) US10371004B2 (fr)
EP (2) EP2592174A1 (fr)
WO (1) WO2013072092A1 (fr)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20200064670A1 (en) * 2018-08-22 2020-02-27 Innolux Corporation Electronic device and method for manufacturing the same

Citations (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0486489B1 (fr) 1989-08-10 1994-11-02 Siemens Aktiengesellschaft Revetement anticorrosion resistant aux temperatures elevees, notamment pour elements de turbines a gaz
EP0412397B1 (fr) 1989-08-10 1998-03-25 Siemens Aktiengesellschaft Revêtement protecteur contenant du rhénium possédant une résistance plus grande à la corrosion et l'oxydation
EP0892090A1 (fr) 1997-02-24 1999-01-20 Sulzer Innotec Ag Procédé de fabrication de structure smonocristallines
EP0786017B1 (fr) 1994-10-14 1999-03-24 Siemens Aktiengesellschaft Couche de protection de pieces contre la corrosion, l'oxydation et les contraintes thermiques excessives, et son procede de production
WO1999067435A1 (fr) 1998-06-23 1999-12-29 Siemens Aktiengesellschaft Alliage a solidification directionnelle a resistance transversale a la rupture amelioree
US6024792A (en) 1997-02-24 2000-02-15 Sulzer Innotec Ag Method for producing monocrystalline structures
WO2000044949A1 (fr) 1999-01-28 2000-08-03 Siemens Aktiengesellschaft Superalliage a base de nickel presentant une bonne usinabilite
EP1048751A1 (fr) * 1999-04-29 2000-11-02 Hort, Stefan Procédé pour appliquer un revêtement dur sur un substrat et substrat revêtu
EP1306454A1 (fr) 2001-10-24 2003-05-02 Siemens Aktiengesellschaft Revêtement protecteur contenant du rhénium pour la protection d'un élément contre l'oxydation et la corrosion aux températures élevées
EP1319729A1 (fr) 2001-12-13 2003-06-18 Siemens Aktiengesellschaft Pièce résistante à des températures élevées réalisé en superalliage polycristallin ou monocristallin à base de nickel
EP1204776B1 (fr) 1999-07-29 2004-06-02 Siemens Aktiengesellschaft Piece resistant a des temperatures elevees et son procede de production
WO2008049460A1 (fr) * 2006-10-24 2008-05-02 Siemens Aktiengesellschaft PROCÉDÉ POUR RÉGLER LA RUGOSITÉ de surface LORS D'UNE OPÉRATION DE REVÊTEMENT À BASSE TEMPÉRATURE, ET ÉLÉMENT DE CONSTRUCTION
EP1939317A2 (fr) * 2006-12-15 2008-07-02 United Technologies Corporation Revêtement de barrière thermique
DE102008009504A1 (de) * 2008-02-15 2009-08-20 Miele & Cie. Kg Mehrlagig beschichtetes Substrat sowie Verfahren zu dessen Herstellung
EP2128300A1 (fr) * 2008-05-29 2009-12-02 Siemens Aktiengesellschaft Procédé destiné à l'injection de flammes à vitesse élevée

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5817372A (en) * 1997-09-23 1998-10-06 General Electric Co. Process for depositing a bond coat for a thermal barrier coating system
DE10117127B4 (de) * 2001-04-06 2009-12-31 Alstom Technology Ltd. Verbundaufbau zwischen metallischen und nichtmetallischen Materialien
DE102005050873B4 (de) * 2005-10-21 2020-08-06 Rolls-Royce Deutschland Ltd & Co Kg Verfahren zur Herstellung einer segmentierten Beschichtung und nach dem Verfahren hergestelltes Bauteil
US9272324B2 (en) 2009-12-08 2016-03-01 Siemens Energy, Inc. Investment casting process for hollow components
US20110132562A1 (en) 2009-12-08 2011-06-09 Merrill Gary B Waxless precision casting process

Patent Citations (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0486489B1 (fr) 1989-08-10 1994-11-02 Siemens Aktiengesellschaft Revetement anticorrosion resistant aux temperatures elevees, notamment pour elements de turbines a gaz
EP0412397B1 (fr) 1989-08-10 1998-03-25 Siemens Aktiengesellschaft Revêtement protecteur contenant du rhénium possédant une résistance plus grande à la corrosion et l'oxydation
EP0786017B1 (fr) 1994-10-14 1999-03-24 Siemens Aktiengesellschaft Couche de protection de pieces contre la corrosion, l'oxydation et les contraintes thermiques excessives, et son procede de production
EP0892090A1 (fr) 1997-02-24 1999-01-20 Sulzer Innotec Ag Procédé de fabrication de structure smonocristallines
US6024792A (en) 1997-02-24 2000-02-15 Sulzer Innotec Ag Method for producing monocrystalline structures
WO1999067435A1 (fr) 1998-06-23 1999-12-29 Siemens Aktiengesellschaft Alliage a solidification directionnelle a resistance transversale a la rupture amelioree
WO2000044949A1 (fr) 1999-01-28 2000-08-03 Siemens Aktiengesellschaft Superalliage a base de nickel presentant une bonne usinabilite
EP1048751A1 (fr) * 1999-04-29 2000-11-02 Hort, Stefan Procédé pour appliquer un revêtement dur sur un substrat et substrat revêtu
EP1204776B1 (fr) 1999-07-29 2004-06-02 Siemens Aktiengesellschaft Piece resistant a des temperatures elevees et son procede de production
EP1306454A1 (fr) 2001-10-24 2003-05-02 Siemens Aktiengesellschaft Revêtement protecteur contenant du rhénium pour la protection d'un élément contre l'oxydation et la corrosion aux températures élevées
EP1319729A1 (fr) 2001-12-13 2003-06-18 Siemens Aktiengesellschaft Pièce résistante à des températures élevées réalisé en superalliage polycristallin ou monocristallin à base de nickel
WO2008049460A1 (fr) * 2006-10-24 2008-05-02 Siemens Aktiengesellschaft PROCÉDÉ POUR RÉGLER LA RUGOSITÉ de surface LORS D'UNE OPÉRATION DE REVÊTEMENT À BASSE TEMPÉRATURE, ET ÉLÉMENT DE CONSTRUCTION
EP1939317A2 (fr) * 2006-12-15 2008-07-02 United Technologies Corporation Revêtement de barrière thermique
DE102008009504A1 (de) * 2008-02-15 2009-08-20 Miele & Cie. Kg Mehrlagig beschichtetes Substrat sowie Verfahren zu dessen Herstellung
EP2128300A1 (fr) * 2008-05-29 2009-12-02 Siemens Aktiengesellschaft Procédé destiné à l'injection de flammes à vitesse élevée

Also Published As

Publication number Publication date
US20140302282A1 (en) 2014-10-09
EP2761057A1 (fr) 2014-08-06
US10371004B2 (en) 2019-08-06
WO2013072092A1 (fr) 2013-05-23
EP2761057B1 (fr) 2020-03-25

Similar Documents

Publication Publication Date Title
EP2593582B1 (fr) Système stratifié céramique poreux
EP2097616B1 (fr) Élément structurel ayant dans sa surface des évidements s'étendant en oblique, et procédé d'exploitation d'une turbine
EP2330230A1 (fr) Matériel de masquage, couche de masquage, procédé de masquage d'un substrat et procédé de revêtement d'un substrat
EP1952931A1 (fr) Mechtrode ayant une alimentation en poudre et procédé d'utilisation de cette mechtrode
WO2014075947A1 (fr) Surface modifiée autour d'un trou
EP2907888A1 (fr) Aube de compresseur dotée d'un revêtement dur résistant à la corrosion
EP2450465A1 (fr) Système de couche poreux doté d'une couche intérieure poreuse
EP2373824B1 (fr) Procédé de revêtement d'un composant à trous de refroidissement par film et composant
EP2216509A1 (fr) Composant de turbine doté d'une couche de protection pouvant être enlevée simplement, ensemble de composants de turbines, turbine et procédé de protection d'un composant de turbine
WO2013053509A1 (fr) Couche céramique double à base d'oxyde de zircon
EP2589682A1 (fr) Couche d'isolation thermique en céramique sur une surface structurée et procédé de fabrication
WO2011107167A1 (fr) Système de couche d'isolation thermique céramique à couche de liaison modifiée
EP2088224A1 (fr) Procédé de fabrication d'une couche rugueuse et système de couche
EP2584067A1 (fr) Composant avec graphène et procédé de fabrication de composants avec graphène
WO2009053154A1 (fr) Procédé pour éliminer une couche métallique au moyen du procédé fic au cours d'une étape intermédiaire
EP2733236A1 (fr) Système de couche céramique double couche avec couche extérieure poreuse et évidements à l'intérieur
EP2597259A1 (fr) Surface modifiée autour d'un trou
EP2761057B1 (fr) Système de couche doté d'une surface de substrat structurée et son procédé de fabrication
WO2013060499A1 (fr) Surface pourvue de dépressions spécialement formées et élément
EP1806430A1 (fr) Revêmtement céramique ayant une haute porositée, utilisation de celle-ci revêtement et composant comprenant telle revêtement
EP2589681A1 (fr) Combinaison de structures colonnaires et globulaires
WO2008086912A1 (fr) Électrode d'érosion à structure modulaire et son utilisation
WO2009089840A1 (fr) Procédé et dispositif d'usinage par électro-érosion régulé
EP1932935A1 (fr) Procédé de fabrication d'une aube de turbine avec une couche d'oxide, une aube de turbine et son utilisation, et procédé de fonctionnement d'une turbine
EP2599890A1 (fr) Couche en céramique protégée contre l'éclatement et système de couche

Legal Events

Date Code Title Description
PUAI Public reference made under article 153(3) epc to a published international application that has entered the european phase

Free format text: ORIGINAL CODE: 0009012

AK Designated contracting states

Kind code of ref document: A1

Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR

AX Request for extension of the european patent

Extension state: BA ME

STAA Information on the status of an ep patent application or granted ep patent

Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN

18D Application deemed to be withdrawn

Effective date: 20131116