EP2601254A1 - Mélanges polymères contenant des halogènes - Google Patents
Mélanges polymères contenant des halogènesInfo
- Publication number
- EP2601254A1 EP2601254A1 EP11736113.9A EP11736113A EP2601254A1 EP 2601254 A1 EP2601254 A1 EP 2601254A1 EP 11736113 A EP11736113 A EP 11736113A EP 2601254 A1 EP2601254 A1 EP 2601254A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- component
- polymer mixture
- polymer
- mixture according
- compound
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 229920002959 polymer blend Polymers 0.000 title claims abstract description 35
- 229910052736 halogen Inorganic materials 0.000 title claims description 18
- 150000002367 halogens Chemical class 0.000 title claims description 16
- 150000001875 compounds Chemical class 0.000 claims abstract description 57
- 229920000642 polymer Polymers 0.000 claims abstract description 40
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical class N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims abstract description 13
- 230000006641 stabilisation Effects 0.000 claims abstract description 13
- 238000011105 stabilization Methods 0.000 claims abstract description 13
- 239000003063 flame retardant Substances 0.000 claims description 41
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 20
- 229910052794 bromium Inorganic materials 0.000 claims description 20
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 claims description 19
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 claims description 19
- -1 fatty acids polyols Chemical class 0.000 claims description 15
- 238000007127 saponification reaction Methods 0.000 claims description 15
- 239000000203 mixture Substances 0.000 claims description 12
- 229920001577 copolymer Polymers 0.000 claims description 11
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 10
- 239000000460 chlorine Substances 0.000 claims description 9
- 229910052801 chlorine Inorganic materials 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 9
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 claims description 8
- 150000001735 carboxylic acids Chemical class 0.000 claims description 8
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 8
- 239000000194 fatty acid Substances 0.000 claims description 8
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- 229920005862 polyol Polymers 0.000 claims description 8
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 claims description 7
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 claims description 7
- 239000006260 foam Substances 0.000 claims description 7
- 150000003077 polyols Chemical class 0.000 claims description 7
- 239000000600 sorbitol Substances 0.000 claims description 7
- 229920003048 styrene butadiene rubber Polymers 0.000 claims description 7
- FBPFZTCFMRRESA-KVTDHHQDSA-N D-Mannitol Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-KVTDHHQDSA-N 0.000 claims description 6
- 229930195725 Mannitol Natural products 0.000 claims description 6
- 125000001931 aliphatic group Chemical group 0.000 claims description 6
- 229920001519 homopolymer Polymers 0.000 claims description 6
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- 235000010355 mannitol Nutrition 0.000 claims description 6
- 239000000178 monomer Substances 0.000 claims description 6
- 229920001169 thermoplastic Polymers 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 5
- HDTRYLNUVZCQOY-UHFFFAOYSA-N α-D-glucopyranosyl-α-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OC1C(O)C(O)C(O)C(CO)O1 HDTRYLNUVZCQOY-UHFFFAOYSA-N 0.000 claims description 4
- JNYAEWCLZODPBN-JGWLITMVSA-N (2r,3r,4s)-2-[(1r)-1,2-dihydroxyethyl]oxolane-3,4-diol Chemical compound OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O JNYAEWCLZODPBN-JGWLITMVSA-N 0.000 claims description 4
- OWEGMIWEEQEYGQ-UHFFFAOYSA-N 100676-05-9 Natural products OC1C(O)C(O)C(CO)OC1OCC1C(O)C(O)C(O)C(OC2C(OC(O)C(O)C2O)CO)O1 OWEGMIWEEQEYGQ-UHFFFAOYSA-N 0.000 claims description 4
- GUBGYTABKSRVRQ-PICCSMPSSA-N Maltose Natural products O[C@@H]1[C@@H](O)[C@H](O)[C@@H](CO)O[C@@H]1O[C@@H]1[C@@H](CO)OC(O)[C@H](O)[C@H]1O GUBGYTABKSRVRQ-PICCSMPSSA-N 0.000 claims description 4
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 claims description 4
- 229930006000 Sucrose Natural products 0.000 claims description 4
- HDTRYLNUVZCQOY-WSWWMNSNSA-N Trehalose Natural products O[C@@H]1[C@@H](O)[C@@H](O)[C@@H](CO)O[C@@H]1O[C@@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 HDTRYLNUVZCQOY-WSWWMNSNSA-N 0.000 claims description 4
- HDTRYLNUVZCQOY-LIZSDCNHSA-N alpha,alpha-trehalose Chemical compound O[C@@H]1[C@@H](O)[C@H](O)[C@@H](CO)O[C@@H]1O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 HDTRYLNUVZCQOY-LIZSDCNHSA-N 0.000 claims description 4
- GUBGYTABKSRVRQ-QUYVBRFLSA-N beta-maltose Chemical compound OC[C@H]1O[C@H](O[C@H]2[C@H](O)[C@@H](O)[C@H](O)O[C@@H]2CO)[C@H](O)[C@@H](O)[C@@H]1O GUBGYTABKSRVRQ-QUYVBRFLSA-N 0.000 claims description 4
- 239000000835 fiber Substances 0.000 claims description 4
- 239000010408 film Substances 0.000 claims description 4
- 239000011265 semifinished product Substances 0.000 claims description 4
- 239000005720 sucrose Substances 0.000 claims description 4
- 239000004416 thermosoftening plastic Substances 0.000 claims description 4
- 125000003262 carboxylic acid ester group Chemical group [H]C([H])([*:2])OC(=O)C([H])([H])[*:1] 0.000 claims description 3
- 238000002360 preparation method Methods 0.000 claims description 3
- 229920002554 vinyl polymer Polymers 0.000 claims description 3
- 239000004794 expanded polystyrene Substances 0.000 claims description 2
- 125000005843 halogen group Chemical group 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 claims description 2
- 238000000465 moulding Methods 0.000 claims description 2
- 150000001491 aromatic compounds Chemical class 0.000 claims 2
- SHRRVNVEOIKVSG-UHFFFAOYSA-N 1,1,2,2,3,3-hexabromocyclododecane Chemical compound BrC1(Br)CCCCCCCCCC(Br)(Br)C1(Br)Br SHRRVNVEOIKVSG-UHFFFAOYSA-N 0.000 claims 1
- 125000001246 bromo group Chemical group Br* 0.000 claims 1
- 230000007062 hydrolysis Effects 0.000 abstract 1
- 238000006460 hydrolysis reaction Methods 0.000 abstract 1
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 73
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 15
- 239000003017 thermal stabilizer Substances 0.000 description 15
- 239000004793 Polystyrene Substances 0.000 description 12
- 229920002223 polystyrene Polymers 0.000 description 11
- DEIGXXQKDWULML-UHFFFAOYSA-N 1,2,5,6,9,10-hexabromocyclododecane Chemical compound BrC1CCC(Br)C(Br)CCC(Br)C(Br)CCC1Br DEIGXXQKDWULML-UHFFFAOYSA-N 0.000 description 8
- VBICKXHEKHSIBG-UHFFFAOYSA-N 1-monostearoylglycerol Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(O)CO VBICKXHEKHSIBG-UHFFFAOYSA-N 0.000 description 8
- 238000012360 testing method Methods 0.000 description 8
- 239000002253 acid Substances 0.000 description 7
- 229920006248 expandable polystyrene Polymers 0.000 description 7
- 150000004665 fatty acids Chemical class 0.000 description 7
- HEBKCHPVOIAQTA-UHFFFAOYSA-N meso ribitol Natural products OCC(O)C(O)C(O)CO HEBKCHPVOIAQTA-UHFFFAOYSA-N 0.000 description 7
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 6
- 150000001298 alcohols Chemical class 0.000 description 6
- 235000011187 glycerol Nutrition 0.000 description 6
- DCXXMTOCNZCJGO-UHFFFAOYSA-N tristearoylglycerol Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(OC(=O)CCCCCCCCCCCCCCCCC)COC(=O)CCCCCCCCCCCCCCCCC DCXXMTOCNZCJGO-UHFFFAOYSA-N 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 239000004604 Blowing Agent Substances 0.000 description 5
- 125000004432 carbon atom Chemical group C* 0.000 description 5
- 150000002148 esters Chemical class 0.000 description 5
- 229920000728 polyester Polymers 0.000 description 5
- 229920006327 polystyrene foam Polymers 0.000 description 5
- 239000010457 zeolite Substances 0.000 description 5
- UNXHWFMMPAWVPI-UHFFFAOYSA-N Erythritol Natural products OCC(O)C(O)CO UNXHWFMMPAWVPI-UHFFFAOYSA-N 0.000 description 4
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 4
- 229910021536 Zeolite Inorganic materials 0.000 description 4
- 239000000654 additive Substances 0.000 description 4
- 238000000354 decomposition reaction Methods 0.000 description 4
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 4
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000004795 extruded polystyrene foam Substances 0.000 description 4
- 238000001125 extrusion Methods 0.000 description 4
- YQEMORVAKMFKLG-UHFFFAOYSA-N glycerine monostearate Natural products CCCCCCCCCCCCCCCCCC(=O)OC(CO)CO YQEMORVAKMFKLG-UHFFFAOYSA-N 0.000 description 4
- SVUQHVRAGMNPLW-UHFFFAOYSA-N glycerol monostearate Natural products CCCCCCCCCCCCCCCCC(=O)OCC(O)CO SVUQHVRAGMNPLW-UHFFFAOYSA-N 0.000 description 4
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 4
- 150000002924 oxiranes Chemical group 0.000 description 4
- 239000003381 stabilizer Substances 0.000 description 4
- XZIIFPSPUDAGJM-UHFFFAOYSA-N 6-chloro-2-n,2-n-diethylpyrimidine-2,4-diamine Chemical compound CCN(CC)C1=NC(N)=CC(Cl)=N1 XZIIFPSPUDAGJM-UHFFFAOYSA-N 0.000 description 3
- WWZKQHOCKIZLMA-UHFFFAOYSA-N Caprylic acid Natural products CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 description 3
- HEBKCHPVOIAQTA-QWWZWVQMSA-N D-arabinitol Chemical compound OC[C@@H](O)C(O)[C@H](O)CO HEBKCHPVOIAQTA-QWWZWVQMSA-N 0.000 description 3
- UNXHWFMMPAWVPI-QWWZWVQMSA-N D-threitol Chemical compound OC[C@@H](O)[C@H](O)CO UNXHWFMMPAWVPI-QWWZWVQMSA-N 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- HVUMOYIDDBPOLL-XWVZOOPGSA-N Sorbitan monostearate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O HVUMOYIDDBPOLL-XWVZOOPGSA-N 0.000 description 3
- TVXBFESIOXBWNM-UHFFFAOYSA-N Xylitol Natural products OCCC(O)C(O)C(O)CCO TVXBFESIOXBWNM-UHFFFAOYSA-N 0.000 description 3
- YZXBAPSDXZZRGB-DOFZRALJSA-N arachidonic acid Chemical compound CCCCC\C=C/C\C=C/C\C=C/C\C=C/CCCC(O)=O YZXBAPSDXZZRGB-DOFZRALJSA-N 0.000 description 3
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 3
- 239000003822 epoxy resin Substances 0.000 description 3
- UNXHWFMMPAWVPI-ZXZARUISSA-N erythritol Chemical compound OC[C@H](O)[C@H](O)CO UNXHWFMMPAWVPI-ZXZARUISSA-N 0.000 description 3
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- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 description 3
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- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 3
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- QHZLMUACJMDIAE-UHFFFAOYSA-N 1-monopalmitoylglycerol Chemical compound CCCCCCCCCCCCCCCC(=O)OCC(O)CO QHZLMUACJMDIAE-UHFFFAOYSA-N 0.000 description 2
- RZRNAYUHWVFMIP-KTKRTIGZSA-N 1-oleoylglycerol Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)OCC(O)CO RZRNAYUHWVFMIP-KTKRTIGZSA-N 0.000 description 2
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- 239000011777 magnesium Substances 0.000 description 2
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- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 2
- 235000021313 oleic acid Nutrition 0.000 description 2
- SECPZKHBENQXJG-FPLPWBNLSA-N palmitoleic acid Chemical compound CCCCCC\C=C/CCCCCCCC(O)=O SECPZKHBENQXJG-FPLPWBNLSA-N 0.000 description 2
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 2
- 229920002285 poly(styrene-co-acrylonitrile) Polymers 0.000 description 2
- 229920000058 polyacrylate Polymers 0.000 description 2
- 229920000768 polyamine Polymers 0.000 description 2
- 229920001707 polybutylene terephthalate Polymers 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 239000004926 polymethyl methacrylate Substances 0.000 description 2
- 229920000098 polyolefin Polymers 0.000 description 2
- 229920001955 polyphenylene ether Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- YPFDHNVEDLHUCE-UHFFFAOYSA-N propane-1,3-diol Chemical compound OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 2
- 239000003380 propellant Substances 0.000 description 2
- 239000005060 rubber Substances 0.000 description 2
- 239000001593 sorbitan monooleate Substances 0.000 description 2
- 235000011069 sorbitan monooleate Nutrition 0.000 description 2
- 229940035049 sorbitan monooleate Drugs 0.000 description 2
- 239000001570 sorbitan monopalmitate Substances 0.000 description 2
- 235000011071 sorbitan monopalmitate Nutrition 0.000 description 2
- 229940031953 sorbitan monopalmitate Drugs 0.000 description 2
- 239000008117 stearic acid Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 150000003440 styrenes Chemical class 0.000 description 2
- SZHOJFHSIKHZHA-UHFFFAOYSA-N tridecanoic acid Chemical compound CCCCCCCCCCCCC(O)=O SZHOJFHSIKHZHA-UHFFFAOYSA-N 0.000 description 2
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- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 description 2
- PLOSOTZQUBEGJE-LUAWRHEFSA-N (Z)-N-cyclopropyl-11-methyldodec-2-enamide Chemical compound CC(C)CCCCCCC\C=C/C(=O)NC1CC1 PLOSOTZQUBEGJE-LUAWRHEFSA-N 0.000 description 1
- GRPTWLLWXYXFLX-UHFFFAOYSA-N 1,1,2,2,3,3-hexabromocyclodecane Chemical compound BrC1(Br)CCCCCCCC(Br)(Br)C1(Br)Br GRPTWLLWXYXFLX-UHFFFAOYSA-N 0.000 description 1
- AUTSLLHNWAZVLE-UHFFFAOYSA-N 1,1,2,2,3-pentabromo-3-chlorocyclohexane Chemical compound ClC1(Br)CCCC(Br)(Br)C1(Br)Br AUTSLLHNWAZVLE-UHFFFAOYSA-N 0.000 description 1
- ACRQLFSHISNWRY-UHFFFAOYSA-N 1,2,3,4,5-pentabromo-6-phenoxybenzene Chemical compound BrC1=C(Br)C(Br)=C(Br)C(Br)=C1OC1=CC=CC=C1 ACRQLFSHISNWRY-UHFFFAOYSA-N 0.000 description 1
- ORYGKUIDIMIRNN-UHFFFAOYSA-N 1,2,3,4-tetrabromo-5-(2,3,4,5-tetrabromophenoxy)benzene Chemical compound BrC1=C(Br)C(Br)=CC(OC=2C(=C(Br)C(Br)=C(Br)C=2)Br)=C1Br ORYGKUIDIMIRNN-UHFFFAOYSA-N 0.000 description 1
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- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- SFRDXVJWXWOTEW-UHFFFAOYSA-N 2-(hydroxymethyl)propane-1,3-diol Chemical group OCC(CO)CO SFRDXVJWXWOTEW-UHFFFAOYSA-N 0.000 description 1
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- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- 235000021357 Behenic acid Nutrition 0.000 description 1
- WERDKABYTRBERY-UHFFFAOYSA-N C1CC(C(C(C1Br)(Br)Br)(Br)Br)(Cl)Cl Chemical compound C1CC(C(C(C1Br)(Br)Br)(Br)Br)(Cl)Cl WERDKABYTRBERY-UHFFFAOYSA-N 0.000 description 1
- 239000005632 Capric acid (CAS 334-48-5) Substances 0.000 description 1
- 239000005635 Caprylic acid (CAS 124-07-2) Substances 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229920001634 Copolyester Polymers 0.000 description 1
- 235000013830 Eruca Nutrition 0.000 description 1
- 241000801434 Eruca Species 0.000 description 1
- 229920005692 JONCRYL® Polymers 0.000 description 1
- 235000021353 Lignoceric acid Nutrition 0.000 description 1
- CQXMAMUUWHYSIY-UHFFFAOYSA-N Lignoceric acid Natural products CCCCCCCCCCCCCCCCCCCCCCCC(=O)OCCC1=CC=C(O)C=C1 CQXMAMUUWHYSIY-UHFFFAOYSA-N 0.000 description 1
- OYHQOLUKZRVURQ-HZJYTTRNSA-N Linoleic acid Chemical compound CCCCC\C=C/C\C=C/CCCCCCCC(O)=O OYHQOLUKZRVURQ-HZJYTTRNSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 1
- 235000021360 Myristic acid Nutrition 0.000 description 1
- TUNFSRHWOTWDNC-UHFFFAOYSA-N Myristic acid Natural products CCCCCCCCCCCCCC(O)=O TUNFSRHWOTWDNC-UHFFFAOYSA-N 0.000 description 1
- 239000006057 Non-nutritive feed additive Substances 0.000 description 1
- 235000021319 Palmitoleic acid Nutrition 0.000 description 1
- 239000005643 Pelargonic acid Substances 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- QHWKHLYUUZGSCW-UHFFFAOYSA-N Tetrabromophthalic anhydride Chemical compound BrC1=C(Br)C(Br)=C2C(=O)OC(=O)C2=C1Br QHWKHLYUUZGSCW-UHFFFAOYSA-N 0.000 description 1
- 239000012963 UV stabilizer Substances 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- QROGIFZRVHSFLM-QHHAFSJGSA-N [(e)-prop-1-enyl]benzene Chemical compound C\C=C\C1=CC=CC=C1 QROGIFZRVHSFLM-QHHAFSJGSA-N 0.000 description 1
- 230000021736 acetylation Effects 0.000 description 1
- 238000006640 acetylation reaction Methods 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 229910000288 alkali metal carbonate Inorganic materials 0.000 description 1
- 150000008041 alkali metal carbonates Chemical class 0.000 description 1
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- 229940114079 arachidonic acid Drugs 0.000 description 1
- 235000021342 arachidonic acid Nutrition 0.000 description 1
- 229940116226 behenic acid Drugs 0.000 description 1
- GONOPSZTUGRENK-UHFFFAOYSA-N benzyl(trichloro)silane Chemical compound Cl[Si](Cl)(Cl)CC1=CC=CC=C1 GONOPSZTUGRENK-UHFFFAOYSA-N 0.000 description 1
- GWYFCOCPABKNJV-UHFFFAOYSA-N beta-methyl-butyric acid Natural products CC(C)CC(O)=O GWYFCOCPABKNJV-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000000071 blow moulding Methods 0.000 description 1
- MPMBRWOOISTHJV-UHFFFAOYSA-N but-1-enylbenzene Chemical compound CCC=CC1=CC=CC=C1 MPMBRWOOISTHJV-UHFFFAOYSA-N 0.000 description 1
- LKAVYBZHOYOUSX-UHFFFAOYSA-N buta-1,3-diene;2-methylprop-2-enoic acid;styrene Chemical compound C=CC=C.CC(=C)C(O)=O.C=CC1=CC=CC=C1 LKAVYBZHOYOUSX-UHFFFAOYSA-N 0.000 description 1
- BZDKYAZTCWRUDZ-UHFFFAOYSA-N buta-1,3-diene;methyl 2-methylprop-2-enoate;prop-2-enenitrile;styrene Chemical compound C=CC=C.C=CC#N.COC(=O)C(C)=C.C=CC1=CC=CC=C1 BZDKYAZTCWRUDZ-UHFFFAOYSA-N 0.000 description 1
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical class C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 1
- 235000019437 butane-1,3-diol Nutrition 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 150000001733 carboxylic acid esters Chemical group 0.000 description 1
- 239000012159 carrier gas Substances 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- SECPZKHBENQXJG-UHFFFAOYSA-N cis-palmitoleic acid Natural products CCCCCCC=CCCCCCCCC(O)=O SECPZKHBENQXJG-UHFFFAOYSA-N 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- LDHQCZJRKDOVOX-NSCUHMNNSA-N crotonic acid Chemical compound C\C=C\C(O)=O LDHQCZJRKDOVOX-NSCUHMNNSA-N 0.000 description 1
- WHHGLZMJPXIBIX-UHFFFAOYSA-N decabromodiphenyl ether Chemical compound BrC1=C(Br)C(Br)=C(Br)C(Br)=C1OC1=C(Br)C(Br)=C(Br)C(Br)=C1Br WHHGLZMJPXIBIX-UHFFFAOYSA-N 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 229920000359 diblock copolymer Polymers 0.000 description 1
- AFABGHUZZDYHJO-UHFFFAOYSA-N dimethyl butane Natural products CCCC(C)C AFABGHUZZDYHJO-UHFFFAOYSA-N 0.000 description 1
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Chemical class C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- BEFDCLMNVWHSGT-UHFFFAOYSA-N ethenylcyclopentane Chemical compound C=CC1CCCC1 BEFDCLMNVWHSGT-UHFFFAOYSA-N 0.000 description 1
- FARYTWBWLZAXNK-WAYWQWQTSA-N ethyl (z)-3-(methylamino)but-2-enoate Chemical compound CCOC(=O)\C=C(\C)NC FARYTWBWLZAXNK-WAYWQWQTSA-N 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 150000008282 halocarbons Chemical class 0.000 description 1
- 239000012760 heat stabilizer Substances 0.000 description 1
- 229920005669 high impact polystyrene Polymers 0.000 description 1
- 239000004797 high-impact polystyrene Substances 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- 238000005805 hydroxylation reaction Methods 0.000 description 1
- 239000000543 intermediate Substances 0.000 description 1
- 229910052740 iodine Inorganic materials 0.000 description 1
- YAQXGBBDJYBXKL-UHFFFAOYSA-N iron(2+);1,10-phenanthroline;dicyanide Chemical compound [Fe+2].N#[C-].N#[C-].C1=CN=C2C3=NC=CC=C3C=CC2=C1.C1=CN=C2C3=NC=CC=C3C=CC2=C1 YAQXGBBDJYBXKL-UHFFFAOYSA-N 0.000 description 1
- 239000001282 iso-butane Substances 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 235000020778 linoleic acid Nutrition 0.000 description 1
- OYHQOLUKZRVURQ-IXWMQOLASA-N linoleic acid Natural products CCCCC\C=C/C\C=C\CCCCCCCC(O)=O OYHQOLUKZRVURQ-IXWMQOLASA-N 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 235000013310 margarine Nutrition 0.000 description 1
- 239000003264 margarine Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- VUZPPFZMUPKLLV-UHFFFAOYSA-N methane;hydrate Chemical compound C.O VUZPPFZMUPKLLV-UHFFFAOYSA-N 0.000 description 1
- 229920012128 methyl methacrylate acrylonitrile butadiene styrene Polymers 0.000 description 1
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 1
- FUZZWVXGSFPDMH-UHFFFAOYSA-N n-hexanoic acid Natural products CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 229960002446 octanoic acid Drugs 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 150000001282 organosilanes Chemical class 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920001643 poly(ether ketone) Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 159000000001 potassium salts Chemical class 0.000 description 1
- 235000019260 propionic acid Nutrition 0.000 description 1
- 229960004063 propylene glycol Drugs 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 1
- HEBKCHPVOIAQTA-ZXFHETKHSA-N ribitol Chemical compound OC[C@H](O)[C@H](O)[C@H](O)CO HEBKCHPVOIAQTA-ZXFHETKHSA-N 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000011877 solvent mixture Substances 0.000 description 1
- 239000004334 sorbic acid Substances 0.000 description 1
- 235000010199 sorbic acid Nutrition 0.000 description 1
- 229940075582 sorbic acid Drugs 0.000 description 1
- 238000013112 stability test Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 229920001909 styrene-acrylic polymer Polymers 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 235000000346 sugar Nutrition 0.000 description 1
- 150000008163 sugars Chemical class 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 150000003568 thioethers Chemical class 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 150000003752 zinc compounds Chemical class 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/02—Halogenated hydrocarbons
Definitions
- the invention relates to polymer blends containing at least one polymer, at least one organic halogenated compound such as halogenated flame retardants, and at least one further compound for thermal stabilization of the organic halogenated compound.
- Polymers are now used in many areas as materials in which the fire behavior of the materials used is of essential importance, for example in the construction sector, in living and clothing textiles or in vehicle construction. Therefore, the polymers used must also meet the applicable fire protection requirements.
- a class of flame retardants commonly used in polymers are the halogenated organic flame retardants.
- the effect of the halogenated flame retardants is that they release halogen radicals at elevated temperatures.
- the halogen radicals interrupt the radical chain reactions that occur during combustion by trapping the radicals that support combustion. Hydrogen halides also frequently occur as intermediates.
- a problem with the use of the halogenated organic flame retardant compounds in polymers is that the polymers often have to be mixed with flame retardants at elevated temperatures in order to achieve a uniform distribution of the flame retardants in the polymer matrix.
- the polymers are often processed in forming processes that are carried out at elevated temperatures. At the temperatures required, the decomposition of a part of the halogenated flame retardants used often takes place. In particular in extrusion processes, the thermosensitive flame retardants are exposed to significant temperature loads due to the residence time and due to local, shear-induced temperature peaks. The additives can be degraded and the effective amount in the product can be reduced.
- the hydrogen halide formed during the degradation of the additives has a corrosive effect on the systems used. It has therefore begun to add a stabilizer to the polymers in addition to the halogenated organic flame retardant, which decomposition of the Flame retardant in the processing of the polymers should prevent or at least reduce.
- WO 2005/103133 A1 describes, for example, the addition of a thermally stabilizing amount of at least one acrylate or methacrylate polymer which melts in a temperature range from 50 to 150 ° C.
- US 2003/0195286 A1 discloses a flame retardant additive composition with improved thermal stability containing an alkyl tin mercaptoalkanoate and a zeolite.
- zinc compounds such as zinc stearate are used in combination with zeolites as thermal stabilizers.
- EP 0 848 727 B1 describes flame retardant compositions containing hexabromocyclododecane and at least one halogenated epoxy resin as thermal stabilizer for the hexabromocyclododecane.
- the hydrogen halides formed on decomposition of the halogenated flame retardants can be trapped by acid scavengers, as mentioned, for example, in WO 2009/065880.
- acid scavengers for example, hydroxides of magnesium, aluminum or zinc or else alkali metal carbonates or alkali metal hydrogen carbonates are used for this purpose.
- thermal stabilizers for the organic halogenated flame retardants there is a need for further thermal stabilizers which exhibit good activity on the stability of the flame retardants in the processing of the polymers and at the same time do not adversely affect the protective effect of the flame retardants.
- the halogenated flame retardant and thermal stabilizer-treated polymers should continue to show good fire performance. This object is achieved by the use of compounds having a Versei- number of 80 to 300 mg KOH / g and an OH number of 200 to 800 mg KOH / g for the stabilization of halogenated flame retardants and by polymer blends containing (a) at least one polymer .
- An object of the present invention is the use of compounds (c) having a saponification number of 80 to 300 mg KOH / g and an OH number of 200 to 800 mg KOH / g for the stabilization of halogenated organic compounds, in particular halogenated organic flame retardants. These compounds are used as component (c) in the polymer mixtures according to the invention.
- (c) preferably has a saponification number of 100 to 250 mg KOH / g, particularly preferably 120 to 220 mg KOH / g. Also according to the invention preferably (c) has a hydroxyl number of 200 to 600 mg KOH / g, and more preferably from 220 to 500 mg KOH / g. Very particularly preferably, (c) has a saponification number of 100 to 220 mg KOH / g and an OH number of 200 to 600 mg KOH / g, and particularly preferably a saponification number of 120 to 200 mg KOH / g and an OH number of 220 to 500 mg KOH / g.
- the hydroxyl number is determined according to the invention according to the German DIN standard DIN 53240.
- the OH number means the amount of potassium hydroxide in milligrams, which is equivalent to the amount of acetic acid that reacts with the acetylation of one gram of the sample substance with this.
- the saponification number is determined according to the invention according to DIN EN ISO 3681.
- the saponification is the formation of potassium salts from derivatives of organic acids. and the saponification value as the amount of potassium hydroxide (KOH) in milligrams needed to saponify one gram of the product tested.
- acid and / or epoxide groups are present in the compound to be investigated, these groups must be quantified in advance and taken into account in the determination of the hydroxyl or saponification number.
- the amount of epoxide groups can e.g. are determined according to ASTM D 1652-04, the amount of acid groups can be determined, for example, according to DIN EN 12634.
- the at least one compound used as component (c) preferably contains at most 1% by weight, preferably at most 0.5% by weight and particularly preferably at most 0.2% by weight of epoxide groups, based on the total weight of the compound according to ASTM 1652-04.
- the epoxy group is understood as meaning the entire epoxide radical of the formula -C (H) OC (H 2 ) having a molecular weight of 43 g / mol.
- the at least one compound used as component (c) has an acid number of at most 15 mg KOH / g, preferably at most 10 mg KOH / g and particularly preferably at most 5 mg KOH / g, determined according to DIN EN 12634.
- the at least one compound used as component (c) most preferably contains at most the above-stated amounts of epoxide groups and at most the acid numbers given above.
- the at least one compound used as component (c) contains carboxylic acid ester groups and free OH groups. According to a particularly preferred embodiment of the invention, the at least one compound used as component (c) contains as functional groups only OH and carboxylic ester groups. In this case, component (c) is very particularly preferably selected from polyesters which have been partially esterified with carboxylic acids.
- a polyol according to the invention is a compound having at least two OH groups.
- these include, for example, dihydric alcohols such as ethylene glycol, 1, 2-propylene glycol, 1, 3-propylene glycol, 1, 4-butanediol, 1, 3-butanediol, alcohols having 3 OH groups such as trimethylolmethane and glycerol, tetrahydric alcohols such as Threit, erythritol, Sorbitan (cyclic anhydride of sorbitol) and pentaerythritol, pentahydric alcohols such as arabitol, adonitol and xylitol, hexahydric alcohols such as sorbitol, mannitol and dicitric acid and sugars such as sucrose, trehalose and maltose.
- dihydric alcohols such as ethylene glycol, 1, 2-propylene glycol, 1, 3-propylene glycol, 1, 4-
- sorbitol is also called sorbitol, mannitol also mannitol, erythritol also erythrol, threitol also threitol, xylitol also xylitol, arabitol also arabitol and pentaerythritol also pentaerythritol.
- Partially esterified means that at least one OH group is esterified and at least one OH group is free.
- the carboxylic acid component of the partially esterified polyols for example, low fatty acids having 1 to 6 carbon atoms such as formic acid, acetic acid, propionic acid, acrylic acid, butyric acid, isobutyric acid, crotonic acid, pentanoic acid, isovaleric acid, hexanoic acid, sorbic acid, middle fatty acids having 7 to 1 1 carbon atoms and higher fatty acids with 12 to 30 carbon atoms are used.
- low fatty acids having 1 to 6 carbon atoms such as formic acid, acetic acid, propionic acid, acrylic acid, butyric acid, isobutyric acid, crotonic acid, pentanoic acid, isovaleric acid, hexanoic acid, sorbic acid, middle fatty acids having 7 to 1 1 carbon atoms and higher fatty acids with 12 to 30 carbon atoms are used.
- the medium and higher fatty acids include, for example, enanthic acid (C7), caprylic acid (C8), pelargonic acid (C9), capric acid (C10), undecanoic acid (C11), lauric acid (C12), tridecanoic acid (C13), myristic acid (C14), pentadecanoic acid (C14).
- the at least one compound used as component (c) is selected from polyesters which are partially esterified with carboxylic acids
- the partially esterified esters can be compounds of a certain carboxylic acid with a particular polyol; mixed esters of different carboxylic acids with one kind of polyols can also be mixed Esters of a carboxylic acid with different polyols and mixed esters of different carboxylic acids are used with different polyols.
- (c) is selected from glycerol partially esterified with carboxylic acids, sorbitol, mannitol, sucrose, maltose, trehalose, sorbitan and mixtures thereof.
- Component (c) is particularly preferably selected from polyesters which are partially esterified with fatty acids, particularly preferably from polyesters partially esterified with fatty acids with C 6 to C 24.
- the at least one compound used as component (c) is particularly preferably selected from the group consisting of glycerol, in each case partially esterified with carboxylic acids with C6 to C24, sorbitan, trehalose, sucrose, maltose, sorbitol, mannitol and mixtures thereof ,
- component (c) is selected from sorbitan monopalmitate, sorbitan monostearate, sorbitan monooleate, sorbitan monolaurate, Glycerol monopalmitate, glycerol monostearate, glycerol monooleate, glycerol monolaurate and mixtures thereof.
- component (c) it is possible to use one of the abovementioned compounds, but also mixtures of two or more thereof.
- the polymer mixtures according to the invention contain as component (b) at least one halogen-containing organic compound, which is preferably a halogenated organic flame retardant.
- Halogen-containing or halogenated in the context of the present invention means that the corresponding compound contains at least one substituent selected from the group consisting of F, Cl, Br and I.
- the at least one organic halogen-containing compound used as component (b) is preferably selected from the group consisting of bromine-containing compounds and compounds containing bromine and chlorine, in particular bromine-containing flame retardants and bromine- and chlorine-containing flame retardants.
- component (b) preferably has a halogen content of at least 30% by weight, more preferably at least 40% by weight and most preferably at least 50% by weight, based on the organic halogen-containing compound.
- Component (b) is preferably selected from the group consisting of bromine-containing flame retardants and bromine- and chlorine-containing flame retardants whose bromine content or bromine and chlorine content is at least 30% by weight, more preferably at least 40% by weight and very particularly preferably at least 50 wt .-%, based on the organic halogen-containing compound, is. Particularly preferred are aliphatic, cycloaliphatic and aromatic bromine-containing and chlorine and bromine-containing compounds.
- aliphatic, cycloaliphatic and aromatic bromine compounds having a bromine content of at least 30 wt .-%, more preferably at least 40 wt .-% and most preferably at least 50 wt .-%, based on the organic halogen-containing compound such as hexabromocyclodecane, Pentabrommonochlorcyclohexan , Pentabromochlorochlorocyclohexane, Pentabromphenylallylether, Tetrabrombisphenol-A and its ethers, tetrabromophthalic anhydride,
- component (b) is particularly preferably selected from hexabromocyclododecane, bromine-containing styrene-butadiene Copolymers and bromine and chlorine-containing styrene-butadiene copolymers.
- the styrene-butadiene copolymers are preferably present in the form of block polymers.
- the component (b) is usually in amounts of 0.05 to 5 wt .-%, preferably from 0, 1 to 4 wt .-% and particularly preferably from 0.5 to 2.5 wt .-%, based on the total weight of components (a), (b) and (c) used.
- the weight ratio of component (c) to at least one organic halogen-containing compound is preferably in the range of 0.1 to 10.
- Component (c) is preferably used in an amount of 0.05 to 5 wt.%, Preferably 0.1 to 1.5 4 wt .-% and particularly preferably from 0.1 to 2.5 wt .-%, based on the total weight of components (a), (b) and (c) used.
- the polymer mixture contains at least one polymer as component (a), preferably the at least one polymer used as component (a) is thermoplastic.
- thermoplastics are usually uncrosslinked linear or branched polymers, which can be repeatedly transferred by temperature change in a flowable or deformable state and solidified again.
- Thermoplastic polymers are often processed at higher temperatures in a flowable or deformable state, for example by injection molding and extrusion. Especially in these processes, the flame retardants contained in the polymers must be stabilized.
- component (a) is preferably selected from homopolymers and copolymers which contain vinylaromatic monomer units, in particular selected from homopolymers and copolymers which are composed of vinylaromatic monomer units.
- vinyl aromatic monomer units are styrene and C 1 -C 4 -alkyl-substituted styrenes, such as alphamethylstyrene, betamethylstyrene, o-methylstyrene, m-methylstyrene, p-methylstyrene and ethylstyrene.
- Styrene homopolymers and styrene copolymers are preferably used as components (a), particularly preferably glass-clear polystyrene (GPPS), impact polystyrene (HIPS), anionically polymerized polystyrene or impact polystyrene (A-IPS), styrene- ⁇ -methylstyrene copolymers, acrylonitrile-butadiene-styrene polymer ( ABS), styrene-acrylonitrile copolymers (SAN), acrylonitrile-styrene-acrylic ester copolymers (ASA), methacrylate-butadiene-styrene copolymers (MBS), methyl methacrylate-acrylonitrile-butadiene-styrene copolymers (MABS) or mixtures thereof or Mixtures of the aforementioned styrenes and homopolymers and copolymers with polyphenylene ether (PPE
- the polymers and copolymers containing vinylaromatic monomer units mentioned can be used to improve the mechanical properties or for the temperature resistance optionally using compatibilizers with other thermoplastic polymers such as polyamine (PA), polyolefins such as polypropylene (PP) or polyethylene (PE), polyacrylates such as polymethyl methacrylate (PMMA ), Polycarbonate (PC), polyester esters such as polyethylene terephthalate (PET) or polybutylene terephthalate (PBT), polyethersulfones (PES), polyether ketones or polyether sulfides (PES) or mixtures thereof, usually in proportions of not more than 30% by weight in total , preferably in the range of 1 to 10 wt .-%, based on the total polymer mixture.
- PA polyamine
- PE polyolefins
- PE polypropylene
- PE polyethylene
- PMMA polyacrylates
- PC Polycarbonate
- PET polyethylene terephthalate
- PBT polybutylene
- mixtures in the stated quantitative range are also possible, for example, with hydrophobically modified or functionalized polymers or oligomers, rubbers such as polyacrylates or polydienes, for example styrene-butadiene block copolymers or biodegradable aliphatic or aliphatic / aromatic copolyesters.
- hydrophobically modified or functionalized polymers or oligomers rubbers such as polyacrylates or polydienes, for example styrene-butadiene block copolymers or biodegradable aliphatic or aliphatic / aromatic copolyesters.
- Suitable compatibilizers are e.g. Maleic anhydride-modified styrene copolymers, polymers containing epoxy groups or organosilanes.
- component (a) is selected from expandable / expanded styrene polymers.
- This may be, for example, so-called expandable polystyrene (EPS) or extruded polystyrene foam (XPS).
- Expandable / expanded styrene polymers generally contain one or more blowing agents in a homogeneous distribution in a proportion of 2 to 10% by weight, preferably 3 to 7% by weight, based on the polystyrene.
- Suitable blowing agents are the physical blowing agents commonly used in EPS or XPS, such as aliphatic hydrocarbons having 2 to 7 carbon atoms, alcohols, ketones, ethers, carbon dioxide, water or halogenated hydrocarbons. Preference is given to using isobutane, n-butane, isopentane, n-pentane for EPS and C0 2 , ethanol, water and fluorinated hydrocarbons for XPS.
- the polymer mixture according to the invention preferably contains
- component (c) 0.05 to 5 parts by weight of component (c).
- the polymer mixture contains
- component (c) 0.1 to 4 parts by weight of component (c), and most preferably
- component (c) 0.1 to 2.5 parts by weight of component (c).
- the weight percentages are based on the total weight of components (a), (b) and (c).
- the polymer mixture may comprise further additives customary in polymers, for example fillers, plasticizers, soluble and insoluble inorganic and / or organic dyes and pigments, athermanous compounds (eg graphite, carbon black, aluminum powder), UV Stabilizers and processing aids.
- Their proportion is generally 0 to 45, preferably 0 to 20, in particular 0 (when present 0.2) to 10 wt .-%, based on the total weight of components (a), (b) and (c).
- the preparation of the polymer mixtures according to the invention is carried out according to methods known per se by mixing the components. It may be advantageous to premix individual components. It is also possible to mix the components in solution or suspension while removing the solvent / suspension medium.
- the evaporation of the solvent mixtures can be carried out, for example, in evaporation extruder.
- the mixing of the components takes place in substance at temperatures in which the polymer or polymers used are meltable, for example by co-extrusion, kneading or rolling of the components.
- Expandable propellant-containing styrenic polymers can be prepared in the extruder, for example, by the process described in WO 2009/065880 A2 and subsequently granulated.
- the components (b) and (c) are preferably metered together.
- the two components can either be initially introduced with the styrene polymer, but can also be dispersed together via a side stream extruder or in the form of a suspension and metered into the mainstream stream of the blowing agent-containing styrene polymer melt and extruded together through a die plate, preferably with subsequent sub-water granulation.
- the process for the preparation of the polymer mixtures according to the invention thus comprises the steps
- component (i) providing the component (a), (ii) adding component (b) and (c) to component (a) and / or separately
- Another object of the present invention is the use of the polymer blends described above for the production of films, semi-finished products, foams, fibers and moldings.
- the novel polymer blends can be processed by the known process of thermoplastic processing, for example by extrusion, injection molding, calendering, blow molding or sintering.
- the invention also relates to the corresponding films, semi-finished products, foams, fibers and shaped articles containing a polymer mixture as described above.
- Another object of the present invention is the use of compounds (c) having a saponification number of 80 to 300 mg KOH / g and an OH number of 200 to 800 mg KOH / g for the stabilization of halogenated flame retardants.
- halogenated organic flame retardant (b) and optionally thermal stabilizer were placed in a test tube, which was closed with a rubber stopper, which had two glass tubes. Nitrogen was introduced through one glass tube and discharged through the second glass tube. The exhaust gas flow was passed through distilled water and the conductivity of the water was recorded as a function of time.
- the hydrogen halide forming upon decomposition of the halo-containing flame retardants is introduced into the water by the carrier gas stream and increases its conductivity.
- the stability time t st is used, which indicates the time after which the conductivity has changed by 50 ⁇ 5 * ⁇ 1 .
- halogenated organic compounds used were the flame retardants hexabromocyclododecane (HBCD, CD 75-P from Chemtura Co.) and a brominated styrene-butadiene diblock copolymer (FR1, M w : 56000 g / mol, styrene block 37% by weight, 1, 2 - Vinyl content 72% by weight; prepared according to Example 8 of WO 2007/058736, with a Br content of about 60% by weight).
- HBCD hexabromocyclododecane
- FR1 brominated styrene-butadiene diblock copolymer
- thermal stabilizers zinc stearate (Sigma Aldrich), hydrotalcite (Kyowa Chemical Industry Co.), Al (OH) 3 (Nabaltec AG), glycerol tristearate (Sigma Aldrich), zeolite A (Sigma Aldrich), glycerol (Sigma Aldrich), glycidyl methacrylate Copolymer (Joncryl ADR-4368 BASF SE), brominated epoxy resin (F2200 HM, ICL Industrial Products), Mg (OH) 2 (Albemerle Co.), sorbitan monolaurate (Sigma Aldrich), glycerol monostearate (Evonik Goldschmidt), glycerol monolaurate (Danisco) sorbitan monostearate ( Sigma Aldrich), sorbitan monooleate (Sigma Aldrich), sorbitan monopalmitate (Sigma Aldrich) and glycerol monooleate (Sigma Aldrich).
- the corresponding expandable polystyrenes were first prepared by mixing 7% by weight of n-pentane into a polystyrene melt of PS 148G (viscosity number VZ: 83 ml / g, BASF SE). After cooling the propellant-containing polystyrene melt of originally 260 C ° to a temperature of 190 ° C, a polystyrene melt containing HBCD mixed with the respective stabilizer, mixed via a side stream extruder into the main stream. The mixture of Polystyrene melt, blowing agent, flame retardant and thermal stabilizer was conveyed at a rate of 60 kg / h through a die plate with 32 holes (nozzle diameter 0.75 mm).
- HBCD flame retardant
- the granules of expandable polystyrene were prefoamed by the action of flowing steam and, after 12 hours of storage, were sealed by further treatment with steam in a closed mold to form foam blocks with a density of 15 kg / m 3 .
- the fire behavior of the foam panels was determined after storage for 72 hours at a foam density of 15 kg / m 3 in accordance with DIN 4102.
- This test represents the stress due to a small, defined flame (match flame). Under this stress, the flammability and the flame propagation must be limited within a certain time. The test is carried out in a burner box equipped with a burner. The sample is flamed for 15 seconds and then the flame is removed. The duration between the start of the flame and the time at which the flame tip of the burning sample reaches a certain mark is measured, unless the flame goes out by itself.
- the compounds having a saponification number of 80 to 300 mg KOH / g and an OH number of 200 to 800 mg KOH / g are very suitable for the stabilization of organic halogenated compounds.
- the compounds to be used according to the invention show a significantly greater extension of time until the predetermined amount of halogenated compound is decomposed than the other thermal stabilizers known from the prior art.
- V5 glycerol tristearate
- V10 glycerin
- V7 equal proportions of glycerol tristearate and glycerol
- magnesium hydroxide which has proved to be the best stabilizer not according to the invention with respect to the stabilization of HBCD (see A, V11), reduces the flame resistance of expanded polystyrene foam equipped therewith to the extent that this polystyrene foam does not pass the B2 test exists (B, V12).
- B, V12 the flame resistance of expanded polystyrene foam equipped therewith to the extent that this polystyrene foam does not pass the B2 test exists (B, V12).
- B, V12 the known as a thermal stabilizer from the prior art hydrotalcite.
- Polystyrene foam finished according to the invention with glycerol monostearate shows very good stabilization (see A, Example 5) and passes the B2 test (B, Example 9).
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- Chemical & Material Sciences (AREA)
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- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
Abstract
La présente invention concerne des mélanges polymères contenant au moins un polymère, au moins un composé organique halogéné tel que des agents ignifuges halogénés, ainsi qu'au moins un autre composé de stabilisation thermique du composé organique halogéné, qui présente un degré de saponification de 80 à 300 mg KOH/g et un nombre OH de 200 à 800 mg KOH/g.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP11736113.9A EP2601254A1 (fr) | 2010-08-05 | 2011-07-28 | Mélanges polymères contenant des halogènes |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP10171986 | 2010-08-05 | ||
| EP11736113.9A EP2601254A1 (fr) | 2010-08-05 | 2011-07-28 | Mélanges polymères contenant des halogènes |
| PCT/EP2011/063012 WO2012016906A1 (fr) | 2010-08-05 | 2011-07-28 | Mélanges polymères contenant des halogènes |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP2601254A1 true EP2601254A1 (fr) | 2013-06-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP11736113.9A Withdrawn EP2601254A1 (fr) | 2010-08-05 | 2011-07-28 | Mélanges polymères contenant des halogènes |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP2601254A1 (fr) |
| RU (1) | RU2013109371A (fr) |
| WO (1) | WO2012016906A1 (fr) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2014014648A2 (fr) * | 2012-07-18 | 2014-01-23 | Rohm And Haas Company | Textiles comprenant un ignifugeant à base de polymère bromé |
| WO2014066089A1 (fr) * | 2012-10-24 | 2014-05-01 | Dow Global Technologies Llc | Ester de glycérol et polymère bromé utilisés dans un polymère styrénique |
| EP2789651A1 (fr) | 2013-04-11 | 2014-10-15 | Basf Se | Composition d'agents ignifuges destinée à être utilisée dans des mousses polymères de styrène |
| EP2957595A1 (fr) | 2014-06-18 | 2015-12-23 | Basf Se | Composition d'agents ignifuges destinée à être utilisée dans des mousses polymères de styrène |
| EP2957413A1 (fr) | 2014-06-18 | 2015-12-23 | Basf Se | Procédé de dégazage de granulés polymères ignifugés, contenant des agents gonflants, ou de produits recyclés en mousse ignifugés |
| MX2022015715A (es) | 2020-06-10 | 2023-01-24 | Basf Se | Composicion de polimero de estireno pirorretardante y proceso para reciclar desechos que contienen polimero de estireno. |
Family Cites Families (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1997009374A1 (fr) | 1995-09-07 | 1997-03-13 | Bromine Compounds Ltd. | Produits ignifuges du type hexabromocyclododecane thermiquement stables |
| US5639799A (en) * | 1996-10-15 | 1997-06-17 | Albemarle Corporation | Heat stabilized flame retardant styrenic polymer foam compositions |
| JP2001504527A (ja) | 1996-10-15 | 2001-04-03 | アルベマール・コーポレーシヨン | 熱安定化された難燃性の熱可塑性重合体組成物 |
| US6376584B1 (en) * | 1999-02-25 | 2002-04-23 | Ciba Specialty Chemicals Corporation | Hydroxy-substituted N-alkoxy hindered amines and compositions stabilized therewith |
| BR0003178B1 (pt) * | 1999-10-07 | 2011-10-04 | composisição polimérica a base de poliolefinas reticuláveis com elevado coeficiente térmico de trabalho em cabo automotivo, e processo de preparação de uma composição polimérica. | |
| EP1092748A1 (fr) | 1999-10-15 | 2001-04-18 | Albemarle Corporation | Additives ignifuges stabilisés et leurs utilisations |
| DE10333892A1 (de) * | 2003-07-22 | 2005-02-10 | Ami-Agrolinz Melamine International Gmbh | Kunststofferzeugnis hoher Festigkeit und Flexibilität |
| US20050215695A1 (en) | 2004-03-29 | 2005-09-29 | Goossens Danielle F | Stabilized flame retardant additives and their use |
| DE102004061985A1 (de) * | 2004-12-23 | 2006-07-06 | Rehau Ag + Co | TPV-Alternative |
| BRPI0619699A2 (pt) | 2005-11-12 | 2011-10-11 | Dow Global Technologies Inc | copolìmero bromado termicamente estável, mistura de polìmeros, artigo moldado e processo para preparar um copolìmero bromado |
| WO2009065880A2 (fr) | 2007-11-21 | 2009-05-28 | Basf Se | Polymères styréniques expansibles ignifugés et leur procédé de production |
| EP2123659A1 (fr) * | 2008-05-15 | 2009-11-25 | Arkema France | Composés de monoalkyltine à pureté élevée et utilisations associées |
-
2011
- 2011-07-28 EP EP11736113.9A patent/EP2601254A1/fr not_active Withdrawn
- 2011-07-28 WO PCT/EP2011/063012 patent/WO2012016906A1/fr not_active Ceased
- 2011-07-28 RU RU2013109371/05A patent/RU2013109371A/ru not_active Application Discontinuation
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2012016906A1 * |
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| Publication number | Publication date |
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| RU2013109371A (ru) | 2014-09-10 |
| WO2012016906A1 (fr) | 2012-02-09 |
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