EP2658792A1 - Flexibler folienbehälter und verfahren zu seiner herstellung - Google Patents

Flexibler folienbehälter und verfahren zu seiner herstellung

Info

Publication number
EP2658792A1
EP2658792A1 EP11799929.2A EP11799929A EP2658792A1 EP 2658792 A1 EP2658792 A1 EP 2658792A1 EP 11799929 A EP11799929 A EP 11799929A EP 2658792 A1 EP2658792 A1 EP 2658792A1
Authority
EP
European Patent Office
Prior art keywords
container
flexible film
base
container body
rim
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP11799929.2A
Other languages
English (en)
French (fr)
Other versions
EP2658792B1 (de
Inventor
Sandra K. HAND
Marcus R. PLATO
David Richard Stonehouse
Jonathan Hogwood
Andrew Macleod
Wilbert Paulus Johanna Maria SCHOENMAKERS
Ian Dunckley
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hershey Co
Original Assignee
Hershey Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hershey Co filed Critical Hershey Co
Publication of EP2658792A1 publication Critical patent/EP2658792A1/de
Application granted granted Critical
Publication of EP2658792B1 publication Critical patent/EP2658792B1/de
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D75/00Packages comprising articles or materials partially or wholly enclosed in strips, sheets, blanks, tubes or webs of flexible sheet material, e.g. in folded wrappers
    • B65D75/008Standing pouches, i.e. "Standbeutel"
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D1/00Rigid or semi-rigid containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material or by deep-drawing operations performed on sheet material
    • B65D1/40Details of walls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B7/00Closing containers or receptacles after filling
    • B65B7/16Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
    • B65B7/28Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by applying separate preformed closures, e.g. lids, covers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D75/00Packages comprising articles or materials partially or wholly enclosed in strips, sheets, blanks, tubes or webs of flexible sheet material, e.g. in folded wrappers
    • B65D75/52Details
    • B65D75/58Opening or contents-removing devices added or incorporated during package manufacture
    • B65D75/5827Tear-lines provided in a wall portion
    • B65D75/5833Tear-lines provided in a wall portion for tearing out a portion of the wall
    • B65D75/5838Tear-lines provided in a wall portion for tearing out a portion of the wall combined with separate fixed tearing means, e.g. tabs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D77/00Packages formed by enclosing articles or materials in preformed containers, e.g. boxes, cartons, sacks or bags
    • B65D77/10Container closures formed after filling
    • B65D77/20Container closures formed after filling by applying separate lids or covers, i.e. flexible membrane or foil-like covers
    • B65D77/2024Container closures formed after filling by applying separate lids or covers, i.e. flexible membrane or foil-like covers the cover being welded or adhered to the container
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2575/00Packages comprising articles or materials partially or wholly enclosed in strips, sheets, blanks, tubes or webs of flexible sheet material, e.g. in folded wrappers
    • B65D2575/52Details
    • B65D2575/58Opening or contents-removing devices added or incorporated during package manufacture
    • B65D2575/586Opening or contents-removing devices added or incorporated during package manufacture with means for reclosing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2577/00Packages formed by enclosing articles or materials in preformed containers, e.g. boxes, cartons, sacks, bags
    • B65D2577/10Container closures formed after filling
    • B65D2577/20Container closures formed after filling by applying separate lids or covers
    • B65D2577/2041Pull tabs
    • B65D2577/205Pull tabs integral with the closure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2577/00Packages formed by enclosing articles or materials in preformed containers, e.g. boxes, cartons, sacks, bags
    • B65D2577/10Container closures formed after filling
    • B65D2577/20Container closures formed after filling by applying separate lids or covers
    • B65D2577/2075Lines of weakness or apertures
    • B65D2577/2091Lines of weakness or apertures in cover
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/02Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding or erecting a single blank to form a tubular body with or without subsequent folding operations, or the addition of separate elements, to close the ends of the body
    • B65D5/12Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding or erecting a single blank to form a tubular body with or without subsequent folding operations, or the addition of separate elements, to close the ends of the body with end closures formed separately from tubular body
    • B65D5/14Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding or erecting a single blank to form a tubular body with or without subsequent folding operations, or the addition of separate elements, to close the ends of the body with end closures formed separately from tubular body with inset end closures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/42Details of containers or of foldable or erectable container blanks
    • B65D5/44Integral, inserted or attached portions forming internal or external fittings
    • B65D5/441Reinforcements
    • B65D5/443Integral reinforcements, e.g. folds, flaps

Definitions

  • This application is directed to containers and more particularly to containers constructed of flexible film and processes for their manufacture.
  • the portion of the pillow pack most easily seen by the consumer is its narrow sides; the major surfaces of the package that provide the greatest area for graphics face toward the top of the shelf.
  • the reduced space for advertisements and branding can mean a lost opportunity to achieve a sale through brand recognition or a promotion advertised on the package.
  • the consumer must look more carefully to find his or her brand of choice on the store shelf, and may give up if the product cannot be found quickly.
  • Exemplary embodiments are directed to flexible film containers and processes for manufacturing such containers.
  • the flexible film containers are self-supporting despite being formed of flexible film. That is, they do not require a rigid support placed within the container or in forming the side walls of the container to maintain its shape.
  • a flexible film container comprises a container top, a container base, and a container body that connects the container top to the container base.
  • the container body has at least three discrete sidewalls and is formed of a continuous web of a flexible film.
  • the container body includes one or more pleats formed in the side walls of the container to provide stanchions that help support the container.
  • the container is a three piece construction having a top film lid.
  • the container is a two-piece construction with a formed-sealed bottom and top film lid.
  • a process for manufacturing a flexible film container comprises providing a web of flexible film, sealing a first end of the flexible film to an opposing end of the flexible film to create a continuous container body, forming at least three discrete side walls in the continuous container body, attaching a container top to the container body, attaching a container base to container body, and filling the container body with container contents.
  • the flexible film container has a semi-rigid structure that is self-supporting and does not rely on or require the use of a tray, carton, or other support Attorney Docket No.: 00101 -0520-PCT positioned within the container, nor does it need to be used in combination with cardboard or other rigid supporting structure to form the sides of the container.
  • Still another advantage of certain embodiments which use a resealable lid is that the container may better prevent spilling, maintain product freshness, and provide for an easily portable package that can also serve as a casual serving dish.
  • Figure 1 is a perspective view of a flexible film container in accordance with an exemplary embodiment.
  • Figure 2a is a schematic cross-sectional view of the flexible film container of Figure 1.
  • Figures 2a- 1 through 2a-3 are alternative schematic cross-sectional views in accordance with various embodiments.
  • Figure 2b is an exploded view of the flexible film container of Figure 1.
  • Figure 3 is a schematic pictorial and textual illustration of a process for manufacturing the flexible film container of Figure 1.
  • Figure 4 is a perspective view of a flexible film container in accordance with an exemplary embodiment.
  • Figure 5a is a schematic cross-sectional view of the flexible film container of Figure 4.
  • Figure 5b is an exploded view of the flexible film container of Figure 4, including an enlarged view of a pleat formed in the container body.
  • Figure 6 is a schematic pictorial and textual illustration of a process for manufacturing the flexible film container of Figure 4.
  • Figure 7a is a schematic illustration of a process for manufacturing a flexible film container in accordance with an exemplary embodiment using a vertical arrangement.
  • Figure 7b is a schematic illustration of a process for manufacturing a flexible film container in accordance with another exemplary embodiment using a vertical arrangement.
  • the container has the ability to be self-supporting and does not suffer from the drawbacks frequently experienced with known packaging designs.
  • FIG 1 illustrates a perspective view of a flexible film container 100 in accordance with an exemplary embodiment.
  • the flexible film container 100 includes a top 1 10, a base 130 and a body 120 that is intermediate to, and connects, the top 1 10 to the base 130.
  • the top 1 10 and base 130 are formed as individual, discrete elements that are subsequently joined to the body 120 to form the container 100.
  • the body 120 of the container 100 is multi-sided, so that the container 100 has at least three discrete sidewalls 121. In a typical embodiment, the body 120 has four discrete sidewalls 121 , such that the container 100 is a rectangular solid.
  • the body 120 is constructed from a continuous web of film material connected at opposing ends using, for example, a heat seal or weld lap joint. Attorney Docket No.: 00101-0520-PCT
  • the flexible film used for the container body 120 is any suitable thin film for use in packaging.
  • very thin films may be used to form the container body 120 and/or other elements of the container 100, while still providing a container that is semi-rigid and self-supporting.
  • the film may have a thickness in the range of between about 25 microns and about 250 microns, more typically between about 75 microns and about 150 microns.
  • the film may be a single layer of film material.
  • the film may instead be a composite or laminate film of multiple layers.
  • One or more such layers may be provided as a barrier layer to preserve freshness of the container contents.
  • Suitable materials for use in the film, either as a single layer or as a component of a multi-layer film include, for example, ethylene vinyl alcohol copolymer, polyamide, polyacrylonitrile, polyethylene terephthalate, polyalkene (polyolefin), polylactic acid (PLA), cellophane, and bioplastic-based film. It will be appreciated that in some cases, selection of particular film materials and/or the order in which those materials are arranged in a laminate film may depend on the particular contents to be stored in the container 100. For example, it may be desirable to achieve a permeability for a container used to store chocolate that is different than if the contents are to be nuts or dried fruit.
  • the base 130 provides a bottom to the container 100 (see, for example, Figure 2b).
  • the base 130 is formed as a discrete element from the container body 120 and is typically, but not necessarily, also formed from flexible film.
  • the characteristics of the types of flexible films that may be used to form the base 130 are those as described above with respect to the container body 120, although it will be appreciated that the base 130 may be constructed of a material other than a flexible film, including rigid materials such as cardboard or injection molded thermoplastic.
  • the base 130 may include a rim 132 that extends about the periphery of the base 130 and provides a surface coextensive with the lower edge of the body 120.
  • the base rim 132 can thus aid in the manufacture of the container 100 by providing an overlapping surface by which the base 130 can be joined to the body 120 to form a seam.
  • the increased thickness of the subsequently formed seam where the base rim 132 meets the body 120 aids in rendering the container 100 self-supporting.
  • the base 130 may be attached to the body 120 by a heat seal, weld lap joint, or some other method of heat sealing the base rim 132 to the body 120.
  • the base is sized such that the base rim 132 is positioned on the inner surface of the body 120.
  • the base 130 could be sized so that the base rim 132 is external to the body 120.
  • the base rim 132 is shown extending toward the space defined by the container 100. This provides a flat bottom to the container 100, resulting in better stacking and increased headspace.
  • the base 130 may be constructed such that the base rim 132 extends away from the container 100, i.e., the reverse of the configuration shown in Figure 2a (and illustrated in Figure 2a-l ). This alternate configuration reduces the space within the container 100 by the height of the base rim 132, as the major surface of the base 130 extends into the container 100 instead of the base rim 132.
  • the container 100 also includes a top 1 10.
  • the top is formed as a discrete element from the container body 120 and is typically also formed of flexible film.
  • the top 1 10 may be partially constructed of a rigid material, such as cardboard or injection molded plastic, instead of a flexible film.
  • the top 1 10 includes an aperture for consumers to access the contents of the container 100.
  • the aperture may be formed in the top 1 10 during manufacture.
  • the aperture to access the container contents may be accomplished by the consumer by virtue of removing a perforated portion 1 12 formed in the top 1 10.
  • the use of a perforated portion 1 12 can be used to provide evidence of tampering or other access to the container contents prior to that of the consumer that purchased the product.
  • the top 1 10 may include a lid 1 15, also typically formed of a flexible film.
  • the lid 1 15 may include a tab 1 17 and can be attached to the top 1 10 by an adhesive so that it can be peeled or otherwise removed from the top 1 10 to expose the aperture formed in the top 1 10 (or to expose the perforated portion 1 12 to be removed to form the aperture) of the container 100 for access to the container contents.
  • the lid 1 15 may be attached and configured to be permanently removed from the container 100.
  • the lid 1 15 may be resealable.
  • the use of a resealable lid can maintain better freshness of the container contents and prevent spills.
  • one or more edges or corners of the lid 1 15 are permanently attached to the top 1 10, while one or more other edges or corners of the lid 1 15 are removably attached to the top 1 10 by an adhesive or other element that permits repeated opening and re-sealing of the lid 1 15 to the top 1 10.
  • the lid 1 15 may be formed integral with the top 1 10 to accomplish the permanent attachment of the lid 1 15 to the top 1 10 (See Figure 4).
  • the top 1 10 may include a top rim 1 14 to provide a surface coextensive with the upper edge of the container body 120 to join the top 1 10 to the container body 120 by heat sealing or forming a weld lap joint, or other suitable method of joining the two elements 1 10, 120 of the container 100.
  • the top rim 1 14 is positioned vertically and extends away from the container 100, with the upper edge 124 of the container body 120 folded over the top rim 1 14, such that the seam thickness is that of the thickness of the film used for the top 1 10 plus twice the thickness of the film used for the body 120.
  • top rim 1 14, base rim 132 or container body 120 may be introduced into the top rim 1 14, base rim 132 or container body 120 to increase the thickness of the seams.
  • the upper edge 124 of the container body 120 is joined to the top rim 1 14 by a seam without doubling over the upper edge 124 of the body 120.
  • the flexible film container 100 illustrated here includes pleats 125, which are overlapping folds formed in the container body 120.
  • the Attorney Docket No.: 00101 -0520-PCT pleats 125 are arranged as stanchions, positioned in a substantially vertical manner and which add strength to the container 100.
  • the pleats 125 thus aid in making the container 100 self-supporting, particularly in embodiments in which the container 100 has a height that approaches or exceeds that of the length or width dimension of the container 100.
  • the pleats 125 are formed in the sidewalls 121 of the body 120, positioned adjacent and on each side of the corners 126 of the body 120.
  • the pleats 125 may be formed directly in the corners 126 or near the middle of the side wall 121, away from the corners 126. In some cases, it may be desirable to introduce some combination of pleats 125 at various locations of the body 120.
  • the embodiment illustrated in Figures 4, 5a and 5b is also a rectangular solid, in this embodiment being substantially cubic, having a slight taper from top to bottom, such that the area of the base 130 is less than the area of the top 1 10.
  • the container may also taper from bottom to top. The use of a taper may further enhance the container's self supporting characteristics and its stackabiiity.
  • the flexible film used to form the container body 120 may be adjusted by cutting, folding or other manipulation to account for less material being needed at the end of the container having the smaller area.
  • the container has no taper in either direction, having sidewalls 121 that are fully vertically oriented, such that the body 120 is perpendicular to each of the top 1 10 and base 130.
  • sidewalls 121 that are fully vertically oriented, such that the body 120 is perpendicular to each of the top 1 10 and base 130.
  • the container 100 can have any multi-sided geometry and in one embodiment is a prism. That is, the top 1 10 and base 130 can be polygons that form two congruent parallel or substantially parallel bases that are joined by the container body 120.
  • the multiple sides of the body 120 can be formed, for example, by creasing the film when making the container body 120 and/or when forming the seams that attach the body 120 to the top 1 10 and base 130, which further serve to hold the body 120 in the particular geometric configuration desired.
  • Exemplary embodiments thus result in a flexible film container 100 that, despite being formed of a flexible film, is retained in an orientation by the interconnection of the top and bottom members 1 10, 130 with the body 120 that renders it semi-rigid and self-supporting.
  • the container 100 so constructed is stackable and retains its shape, even when empty.
  • containers 100 in accordance with exemplary embodiments do not require the use of trays, cartons or other rigid support, either within the container or in the formation of the container body 120.
  • Such containers 100 are stackable and provide a better shelf presence, including more space for graphics and other branding elements.
  • the shape and construction of the container 100 also allows it to conveniently be used as a casual serving dish from which its contents may be consumed directly.
  • the container 100 may bear graphics or other indicia printed thereon to identify and market the product being sold.
  • at least a portion of the container 100 is transparent to permit a consumer to view the contents within the container 100.
  • the container body 120 and/or the top 1 10 and/or the base 130 may be constructed entirely of a transparent flexible film, such that the full contents of the container 100 can be viewed except for portions obscured by graphics or labeling information.
  • some or all of the container 100 may be formed of a translucent or opaque film.
  • Containers in accordance with exemplary embodiments can be made in any suitable manner to carry out the cutting, folding and seam forming steps described herein.
  • FIGs 3 and 6 exemplary processes for making the containers of Figures 1 and 4, respectively, are schematically illustrated, which may be carried out in an automated and/or continuous manner.
  • a length of film is cut from a reel, which is used to form the container body 120 as step s301/s601 .
  • the film is generally first formed into a circular shape by wrapping a first end of the film around to meet the opposing second end, followed by shaping the circular film body into the multi-sided body having the desired number of sidewalls 121.
  • the pleats 125 are formed at step s603.
  • Pleat formation involves various steps of folding and overlapping the film as the film is formed into the body 120 having the desired shape.
  • the body 120 is sealed to hold it in its enclosed formation at step s305/s605, which may be accomplished after the Attorney Docket No.: 00101-0520-PCT desired shape of the body 120 is realized, particularly in embodiments in which pleats 125 are formed in the sidewalls 121 of the body 120.
  • the top 1 10 or base 130 is thereafter attached to the container body 120, which may occur by heat sealing the top 110 or base 130 to the container body 120 at step s307/s607 to form the seam as previously described.
  • the contents may be filled by jumble packing from a hopper; alternatively, the contents may be filled by placement of the contents in a predetermined, specific arrangement. In some embodiments, it may be desirable to fill the container to about 95% of its volume for better stacking of full containers.
  • the top 1 10, cut and formed from a separate film reel, is sealed to the container body 120 first (s307/s607), followed by filling the container 100 with its contents through the still-open bottom of the container (s309/s609).
  • the base 130, cut and formed from another separate film reel, is then placed and sealed to create the finished product (s31 l/s61 1), which is ready for packing, delivery and sale.
  • the gas Prior to attaching the base 130 and sealing the contents within the container 100 (until subsequently opened by the consumer), it may be desirable to introduce a gas into the container 100.
  • the gas may be used to pressurize the container 100 to give it further rigidity and protect the contents during shipping and handling. It may be desirable to introduce a gas to the container 100, such as nitrogen, that does not contain oxygen. This reduces or eliminates the amount of oxygen within the container 100 and maintains the freshness of its contents.
  • FIGs 7a and 7b illustrate alternative continuous processes for manufacturing flexible film containers 100 using a vertical fill in accordance with additional exemplary embodiments.
  • the flexible film forming the container body 120 is formed around and pulled along a square mandrel 710, with the film secured to itself by a heat seal or other method of forming a seam.
  • the base 130 (or alternatively the top 1 10) is applied, followed by filling the container 100 with its contents.
  • the top 1 10 (or Attorney Docket No.: 00101 -0520-PCT alternatively the base 130) is then attached to complete the container construction.
  • the mandrel may be heated, which can further assist in imparting shape to the container body 120 and may also provide better sealing when the seams are formed to secure ends of the container body 120 and to secure the container body 120 to the top 1 10 and base 130.
  • Figure 7b illustrates a process similar to that shown and described in Figure 7a, but using a two piece construction.
  • the base 130 is illustrated as being formed and sealed using a gusseted arrangement such that the flexible film used to form the base 130 is contiguous with the flexible film used to form the container body 120, which is still formed by pulling the film along the square mandrel 710.
  • the container 100 is filled and the top 1 10 is applied.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Packages (AREA)
  • Laminated Bodies (AREA)
EP11799929.2A 2010-12-30 2011-12-09 Flexibler folienbehälter Not-in-force EP2658792B1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US201061428246P 2010-12-30 2010-12-30
PCT/US2011/064197 WO2012091885A1 (en) 2010-12-30 2011-12-09 Flexible film container and method for making same

Publications (2)

Publication Number Publication Date
EP2658792A1 true EP2658792A1 (de) 2013-11-06
EP2658792B1 EP2658792B1 (de) 2017-08-16

Family

ID=45401178

Family Applications (1)

Application Number Title Priority Date Filing Date
EP11799929.2A Not-in-force EP2658792B1 (de) 2010-12-30 2011-12-09 Flexibler folienbehälter

Country Status (9)

Country Link
US (1) US20130327780A1 (de)
EP (1) EP2658792B1 (de)
CN (1) CN103402885A (de)
AU (1) AU2011352982B2 (de)
BR (1) BR112013016827A2 (de)
CA (1) CA2824600C (de)
ES (1) ES2646747T3 (de)
MX (1) MX346512B (de)
WO (1) WO2012091885A1 (de)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20170081074A1 (en) * 2014-05-15 2017-03-23 The Hershey Company Flexible film container and manufacturing method
US20230234762A1 (en) * 2022-01-27 2023-07-27 Sonoco Development, Inc. Multipurpose membrane for containers

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US20130327780A1 (en) 2013-12-12
EP2658792B1 (de) 2017-08-16
ES2646747T3 (es) 2017-12-15
MX2013007485A (es) 2013-08-15
CA2824600A1 (en) 2012-07-05
BR112013016827A2 (pt) 2016-09-27
AU2011352982A1 (en) 2013-07-11
MX346512B (es) 2017-03-23
WO2012091885A1 (en) 2012-07-05
CN103402885A (zh) 2013-11-20
CA2824600C (en) 2017-11-28
AU2011352982B2 (en) 2016-03-17

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