EP2699628A2 - Polymérisats expansibles composés d'acétate-butyrate de cellulose et de polymérisat de styrène - Google Patents
Polymérisats expansibles composés d'acétate-butyrate de cellulose et de polymérisat de styrèneInfo
- Publication number
- EP2699628A2 EP2699628A2 EP12721401.3A EP12721401A EP2699628A2 EP 2699628 A2 EP2699628 A2 EP 2699628A2 EP 12721401 A EP12721401 A EP 12721401A EP 2699628 A2 EP2699628 A2 EP 2699628A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- polymer
- oxa
- dihydro
- dops
- styrene
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 229920000642 polymer Polymers 0.000 title claims abstract description 124
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 title claims abstract description 50
- 229920006217 cellulose acetate butyrate Polymers 0.000 title claims abstract description 40
- 239000006260 foam Substances 0.000 claims abstract description 43
- 239000008187 granular material Substances 0.000 claims abstract description 29
- 229920002959 polymer blend Polymers 0.000 claims abstract description 24
- 238000004519 manufacturing process Methods 0.000 claims abstract description 9
- 239000002245 particle Substances 0.000 claims description 26
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 claims description 20
- 239000004793 Polystyrene Substances 0.000 claims description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 18
- 229920002223 polystyrene Polymers 0.000 claims description 15
- 238000002360 preparation method Methods 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 10
- 239000000203 mixture Substances 0.000 claims description 10
- 239000003063 flame retardant Substances 0.000 claims description 9
- 230000008569 process Effects 0.000 claims description 8
- 239000004604 Blowing Agent Substances 0.000 claims description 7
- 238000004806 packaging method and process Methods 0.000 claims description 7
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims description 6
- 239000003795 chemical substances by application Substances 0.000 claims description 6
- 238000005187 foaming Methods 0.000 claims description 6
- 238000009413 insulation Methods 0.000 claims description 6
- 239000000155 melt Substances 0.000 claims description 5
- 229920000747 poly(lactic acid) Polymers 0.000 claims description 5
- 238000005245 sintering Methods 0.000 claims description 5
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 4
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 claims description 4
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 claims description 4
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 claims description 4
- -1 bromine compound Chemical class 0.000 claims description 4
- 229920001577 copolymer Polymers 0.000 claims description 4
- 238000009826 distribution Methods 0.000 claims description 4
- 150000002148 esters Chemical class 0.000 claims description 4
- 238000001125 extrusion Methods 0.000 claims description 4
- 238000010097 foam moulding Methods 0.000 claims description 4
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 4
- 229910052751 metal Inorganic materials 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 239000004626 polylactic acid Substances 0.000 claims description 4
- 229920001955 polyphenylene ether Polymers 0.000 claims description 4
- 150000003464 sulfur compounds Chemical class 0.000 claims description 4
- 239000001993 wax Substances 0.000 claims description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 3
- BWGNESOTFCXPMA-UHFFFAOYSA-N Dihydrogen disulfide Chemical compound SS BWGNESOTFCXPMA-UHFFFAOYSA-N 0.000 claims description 3
- 229910019142 PO4 Inorganic materials 0.000 claims description 3
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 3
- 125000004063 butyryl group Chemical group O=C([*])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 claims description 3
- 229920002301 cellulose acetate Polymers 0.000 claims description 3
- 238000005469 granulation Methods 0.000 claims description 3
- 230000003179 granulation Effects 0.000 claims description 3
- 239000010439 graphite Substances 0.000 claims description 3
- 229910002804 graphite Inorganic materials 0.000 claims description 3
- 229920012128 methyl methacrylate acrylonitrile butadiene styrene Polymers 0.000 claims description 3
- 239000003605 opacifier Substances 0.000 claims description 3
- 239000010452 phosphate Substances 0.000 claims description 3
- 239000000843 powder Substances 0.000 claims description 3
- 229920001169 thermoplastic Polymers 0.000 claims description 3
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 claims description 3
- VBICKXHEKHSIBG-UHFFFAOYSA-N 1-monostearoylglycerol Chemical class CCCCCCCCCCCCCCCCCC(=O)OCC(O)CO VBICKXHEKHSIBG-UHFFFAOYSA-N 0.000 claims description 2
- 239000004114 Ammonium polyphosphate Substances 0.000 claims description 2
- 239000004433 Thermoplastic polyurethane Substances 0.000 claims description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 2
- 150000001408 amides Chemical class 0.000 claims description 2
- 235000019826 ammonium polyphosphate Nutrition 0.000 claims description 2
- 229920001276 ammonium polyphosphate Polymers 0.000 claims description 2
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 claims description 2
- 229910052794 bromium Inorganic materials 0.000 claims description 2
- BZDKYAZTCWRUDZ-UHFFFAOYSA-N buta-1,3-diene;methyl 2-methylprop-2-enoate;prop-2-enenitrile;styrene Chemical compound C=CC=C.C=CC#N.COC(=O)C(C)=C.C=CC1=CC=CC=C1 BZDKYAZTCWRUDZ-UHFFFAOYSA-N 0.000 claims description 2
- NOQOJJUSNAWKBQ-UHFFFAOYSA-N buta-1,3-diene;methyl prop-2-enoate;styrene Chemical compound C=CC=C.COC(=O)C=C.C=CC1=CC=CC=C1 NOQOJJUSNAWKBQ-UHFFFAOYSA-N 0.000 claims description 2
- 239000006229 carbon black Substances 0.000 claims description 2
- 239000011247 coating layer Substances 0.000 claims description 2
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 2
- 229930195729 fatty acid Natural products 0.000 claims description 2
- 239000000194 fatty acid Substances 0.000 claims description 2
- 150000004665 fatty acids Chemical class 0.000 claims description 2
- 230000009477 glass transition Effects 0.000 claims description 2
- 229910052736 halogen Inorganic materials 0.000 claims description 2
- 150000002367 halogens Chemical class 0.000 claims description 2
- 229920005669 high impact polystyrene Polymers 0.000 claims description 2
- 239000004797 high-impact polystyrene Substances 0.000 claims description 2
- 229920001519 homopolymer Polymers 0.000 claims description 2
- 239000010954 inorganic particle Substances 0.000 claims description 2
- 239000012774 insulation material Substances 0.000 claims description 2
- 230000001788 irregular Effects 0.000 claims description 2
- 229910044991 metal oxide Inorganic materials 0.000 claims description 2
- 150000004706 metal oxides Chemical class 0.000 claims description 2
- 239000002667 nucleating agent Substances 0.000 claims description 2
- 150000002894 organic compounds Chemical class 0.000 claims description 2
- 150000002903 organophosphorus compounds Chemical class 0.000 claims description 2
- 229920000098 polyolefin Polymers 0.000 claims description 2
- 229920002635 polyurethane Polymers 0.000 claims description 2
- 239000004814 polyurethane Substances 0.000 claims description 2
- 230000001681 protective effect Effects 0.000 claims description 2
- 150000004760 silicates Chemical class 0.000 claims description 2
- 239000011145 styrene acrylonitrile resin Substances 0.000 claims description 2
- 229920001909 styrene-acrylic polymer Polymers 0.000 claims description 2
- VSKBETHYRSWNQK-UHFFFAOYSA-N sulfurothioic o-acid;1,3,5-triazine-2,4,6-triamine Chemical compound OS(O)(=O)=S.NC1=NC(N)=NC(N)=N1 VSKBETHYRSWNQK-UHFFFAOYSA-N 0.000 claims description 2
- 229920002803 thermoplastic polyurethane Polymers 0.000 claims description 2
- MWOOGOJBHIARFG-UHFFFAOYSA-N vanillin Chemical compound COC1=CC(C=O)=CC=C1O MWOOGOJBHIARFG-UHFFFAOYSA-N 0.000 claims description 2
- FGQOOHJZONJGDT-UHFFFAOYSA-N vanillin Natural products COC1=CC(O)=CC(C=O)=C1 FGQOOHJZONJGDT-UHFFFAOYSA-N 0.000 claims description 2
- 235000012141 vanillin Nutrition 0.000 claims description 2
- RQSXOGGLRKMDBA-UHFFFAOYSA-N 6-hydroxy-6-sulfanylidenebenzo[c][2,1]benzoxaphosphinine Chemical compound C1=CC=C2P(O)(=S)OC3=CC=CC=C3C2=C1 RQSXOGGLRKMDBA-UHFFFAOYSA-N 0.000 claims 5
- DAPZRBJQPPDZGH-UHFFFAOYSA-N diphenylphosphanyl(diphenyl)phosphane Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)P(C=1C=CC=CC=1)C1=CC=CC=C1 DAPZRBJQPPDZGH-UHFFFAOYSA-N 0.000 claims 5
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 claims 3
- 150000003839 salts Chemical class 0.000 claims 3
- GWWRBMCDZBSRPJ-UHFFFAOYSA-N 6-sulfanyl-6-sulfanylidenebenzo[c][2,1]benzoxaphosphinine Chemical compound C1=CC=C2P(S)(=S)OC3=CC=CC=C3C2=C1 GWWRBMCDZBSRPJ-UHFFFAOYSA-N 0.000 claims 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims 2
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 claims 2
- OWICEWMBIBPFAH-UHFFFAOYSA-N (3-diphenoxyphosphoryloxyphenyl) diphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=C(OP(=O)(OC=2C=CC=CC=2)OC=2C=CC=CC=2)C=CC=1)(=O)OC1=CC=CC=C1 OWICEWMBIBPFAH-UHFFFAOYSA-N 0.000 claims 1
- BGGGMYCMZTXZBY-UHFFFAOYSA-N (3-hydroxyphenyl) phosphono hydrogen phosphate Chemical compound OC1=CC=CC(OP(O)(=O)OP(O)(O)=O)=C1 BGGGMYCMZTXZBY-UHFFFAOYSA-N 0.000 claims 1
- ZWRMRAPCUFXCEQ-UHFFFAOYSA-N 1,2,3,4,5-pentakis-phenylpentaphospholane Chemical compound C1=CC=CC=C1P1P(C=2C=CC=CC=2)P(C=2C=CC=CC=2)P(C=2C=CC=CC=2)P1C1=CC=CC=C1 ZWRMRAPCUFXCEQ-UHFFFAOYSA-N 0.000 claims 1
- SCSMZMBYJMIJTK-UHFFFAOYSA-N 2,4,9,10,11-pentaoxa-5,8-diaza-1lambda5,3lambda5-diphosphatricyclo[6.1.1.13,5]undecane 1,3-dioxide Chemical class O1P(=O)(O2)ON2CCN2OP1(=O)O2 SCSMZMBYJMIJTK-UHFFFAOYSA-N 0.000 claims 1
- CCJKFLLIJCGHMO-UHFFFAOYSA-N 2-[diethoxyphosphorylmethyl(2-hydroxyethyl)amino]ethanol Chemical compound CCOP(=O)(OCC)CN(CCO)CCO CCJKFLLIJCGHMO-UHFFFAOYSA-N 0.000 claims 1
- YIAJSFJOBCYWLA-UHFFFAOYSA-N 6-sulfanylidene-6-[(6-sulfanylidenebenzo[c][2,1]benzoxaphosphinin-6-yl)disulfanyl]benzo[c][2,1]benzoxaphosphinine Chemical compound O1C2=CC=CC=C2C2=CC=CC=C2P1(=S)SSP1(=S)C2=CC=CC=C2C2=CC=CC=C2O1 YIAJSFJOBCYWLA-UHFFFAOYSA-N 0.000 claims 1
- LCYYISFHJAZTAQ-UHFFFAOYSA-N 6-sulfanylidene-6-[(6-sulfanylidenebenzo[c][2,1]benzoxaphosphinin-6-yl)tetrasulfanyl]benzo[c][2,1]benzoxaphosphinine Chemical compound O1C2=CC=CC=C2C2=CC=CC=C2P1(=S)SSSSP1(=S)C2=CC=CC=C2C2=CC=CC=C2O1 LCYYISFHJAZTAQ-UHFFFAOYSA-N 0.000 claims 1
- DVKXIAKROYARSW-UHFFFAOYSA-N 6-sulfido-6H-benzo[c][2,1]benzoxaphosphinin-6-ium Chemical compound S=P1Oc2ccccc2-c2ccccc12 DVKXIAKROYARSW-UHFFFAOYSA-N 0.000 claims 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims 1
- CUXSAAMWQXNZQW-UHFFFAOYSA-N acetic acid;butan-1-ol Chemical compound CC(O)=O.CCCCO CUXSAAMWQXNZQW-UHFFFAOYSA-N 0.000 claims 1
- 239000002253 acid Substances 0.000 claims 1
- 150000007513 acids Chemical class 0.000 claims 1
- 239000011521 glass Substances 0.000 claims 1
- OEGSFELAUARXKF-UHFFFAOYSA-N guanidine;phenylphosphonic acid Chemical class NC(N)=N.OP(O)(=O)C1=CC=CC=C1 OEGSFELAUARXKF-UHFFFAOYSA-N 0.000 claims 1
- 125000002768 hydroxyalkyl group Chemical group 0.000 claims 1
- GKTNLYAAZKKMTQ-UHFFFAOYSA-N n-[bis(dimethylamino)phosphinimyl]-n-methylmethanamine Chemical class CN(C)P(=N)(N(C)C)N(C)C GKTNLYAAZKKMTQ-UHFFFAOYSA-N 0.000 claims 1
- 238000010943 off-gassing Methods 0.000 claims 1
- FUSRYQFNOAIOLF-UHFFFAOYSA-N phenylphosphonic acid;1,3,5-triazine-2,4,6-triamine Chemical class NC1=NC(N)=NC(N)=N1.OP(O)(=O)C1=CC=CC=C1 FUSRYQFNOAIOLF-UHFFFAOYSA-N 0.000 claims 1
- ACVYVLVWPXVTIT-UHFFFAOYSA-N phosphinic acid Chemical compound O[PH2]=O ACVYVLVWPXVTIT-UHFFFAOYSA-N 0.000 claims 1
- FAUOSXUSCVJWAY-UHFFFAOYSA-N tetrakis(hydroxymethyl)phosphanium Chemical compound OC[P+](CO)(CO)CO FAUOSXUSCVJWAY-UHFFFAOYSA-N 0.000 claims 1
- AZSKHRTUXHLAHS-UHFFFAOYSA-N tris(2,4-di-tert-butylphenyl) phosphate Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC=C1OP(=O)(OC=1C(=CC(=CC=1)C(C)(C)C)C(C)(C)C)OC1=CC=C(C(C)(C)C)C=C1C(C)(C)C AZSKHRTUXHLAHS-UHFFFAOYSA-N 0.000 claims 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 15
- 229920006248 expandable polystyrene Polymers 0.000 description 14
- 238000010992 reflux Methods 0.000 description 10
- 238000001035 drying Methods 0.000 description 8
- 239000007787 solid Substances 0.000 description 8
- 239000002994 raw material Substances 0.000 description 7
- 239000000725 suspension Substances 0.000 description 7
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 6
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- 239000012153 distilled water Substances 0.000 description 6
- 239000002244 precipitate Substances 0.000 description 6
- 238000012545 processing Methods 0.000 description 5
- 239000003380 propellant Substances 0.000 description 5
- DHCDFWKWKRSZHF-UHFFFAOYSA-N sulfurothioic S-acid Chemical compound OS(O)(=O)=S DHCDFWKWKRSZHF-UHFFFAOYSA-N 0.000 description 5
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Natural products CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
- DWSWCPPGLRSPIT-UHFFFAOYSA-N benzo[c][2,1]benzoxaphosphinin-6-ium 6-oxide Chemical compound C1=CC=C2[P+](=O)OC3=CC=CC=C3C2=C1 DWSWCPPGLRSPIT-UHFFFAOYSA-N 0.000 description 4
- 229920002678 cellulose Polymers 0.000 description 4
- 239000001913 cellulose Substances 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 4
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- YTLIXUAGIGBJAF-UHFFFAOYSA-N 6-hydroxybenzo[c][2,1]benzoxaphosphinine 6-oxide Chemical compound C1=CC=C2P(O)(=O)OC3=CC=CC=C3C2=C1 YTLIXUAGIGBJAF-UHFFFAOYSA-N 0.000 description 3
- 229920008347 Cellulose acetate propionate Polymers 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- UGZICOVULPINFH-UHFFFAOYSA-N acetic acid;butanoic acid Chemical compound CC(O)=O.CCCC(O)=O UGZICOVULPINFH-UHFFFAOYSA-N 0.000 description 3
- 229910021529 ammonia Inorganic materials 0.000 description 3
- 239000012736 aqueous medium Substances 0.000 description 3
- 239000011324 bead Substances 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 230000018109 developmental process Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000000921 elemental analysis Methods 0.000 description 3
- 238000002474 experimental method Methods 0.000 description 3
- 230000014759 maintenance of location Effects 0.000 description 3
- 150000003018 phosphorus compounds Chemical class 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- FERIUCNNQQJTOY-UHFFFAOYSA-M Butyrate Chemical compound CCCC([O-])=O FERIUCNNQQJTOY-UHFFFAOYSA-M 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- 229920000877 Melamine resin Polymers 0.000 description 2
- XYXNTHIYBIDHGM-UHFFFAOYSA-N ammonium thiosulfate Chemical compound [NH4+].[NH4+].[O-]S([O-])(=O)=S XYXNTHIYBIDHGM-UHFFFAOYSA-N 0.000 description 2
- 229920001222 biopolymer Polymers 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 230000032050 esterification Effects 0.000 description 2
- 238000005886 esterification reaction Methods 0.000 description 2
- 238000012432 intermediate storage Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 229910052698 phosphorus Inorganic materials 0.000 description 2
- 239000011574 phosphorus Substances 0.000 description 2
- 230000004224 protection Effects 0.000 description 2
- 238000001953 recrystallisation Methods 0.000 description 2
- 238000010008 shearing Methods 0.000 description 2
- AKHNMLFCWUSKQB-UHFFFAOYSA-L sodium thiosulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=S AKHNMLFCWUSKQB-UHFFFAOYSA-L 0.000 description 2
- 235000019345 sodium thiosulphate Nutrition 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000007655 standard test method Methods 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 2
- HGTUJZTUQFXBIH-UHFFFAOYSA-N (2,3-dimethyl-3-phenylbutan-2-yl)benzene Chemical group C=1C=CC=CC=1C(C)(C)C(C)(C)C1=CC=CC=C1 HGTUJZTUQFXBIH-UHFFFAOYSA-N 0.000 description 1
- BSYJHYLAMMJNRC-UHFFFAOYSA-N 2,4,4-trimethylpentan-2-ol Chemical compound CC(C)(C)CC(C)(C)O BSYJHYLAMMJNRC-UHFFFAOYSA-N 0.000 description 1
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 description 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 1
- 239000004254 Ammonium phosphate Substances 0.000 description 1
- DQEFEBPAPFSJLV-UHFFFAOYSA-N Cellulose propionate Chemical compound CCC(=O)OCC1OC(OC(=O)CC)C(OC(=O)CC)C(OC(=O)CC)C1OC1C(OC(=O)CC)C(OC(=O)CC)C(OC(=O)CC)C(COC(=O)CC)O1 DQEFEBPAPFSJLV-UHFFFAOYSA-N 0.000 description 1
- DGFYECXYGUIODH-UHFFFAOYSA-N Guanfacine hydrochloride Chemical compound Cl.NC(N)=NC(=O)CC1=C(Cl)C=CC=C1Cl DGFYECXYGUIODH-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- QLZHNIAADXEJJP-UHFFFAOYSA-N Phenylphosphonic acid Chemical class OP(O)(=O)C1=CC=CC=C1 QLZHNIAADXEJJP-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 229920001074 Tenite Polymers 0.000 description 1
- 230000006750 UV protection Effects 0.000 description 1
- 125000000218 acetic acid group Chemical group C(C)(=O)* 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 150000007933 aliphatic carboxylic acids Chemical class 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- 229910000148 ammonium phosphate Inorganic materials 0.000 description 1
- 235000019289 ammonium phosphates Nutrition 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- RHZUVFJBSILHOK-UHFFFAOYSA-N anthracen-1-ylmethanolate Chemical compound C1=CC=C2C=C3C(C[O-])=CC=CC3=CC2=C1 RHZUVFJBSILHOK-UHFFFAOYSA-N 0.000 description 1
- 239000003830 anthracite Substances 0.000 description 1
- 239000002519 antifouling agent Substances 0.000 description 1
- 239000007900 aqueous suspension Substances 0.000 description 1
- FORCJXJZKYDZKO-UHFFFAOYSA-N azane;6-hydroxybenzo[c][2,1]benzoxaphosphinine 6-oxide Chemical compound N.C1=CC=C2P(O)(=O)OC3=CC=CC=C3C2=C1 FORCJXJZKYDZKO-UHFFFAOYSA-N 0.000 description 1
- NHJPVZLSLOHJDM-UHFFFAOYSA-N azane;butanedioic acid Chemical compound [NH4+].[NH4+].[O-]C(=O)CCC([O-])=O NHJPVZLSLOHJDM-UHFFFAOYSA-N 0.000 description 1
- JPNZKPRONVOMLL-UHFFFAOYSA-N azane;octadecanoic acid Chemical class [NH4+].CCCCCCCCCCCCCCCCCC([O-])=O JPNZKPRONVOMLL-UHFFFAOYSA-N 0.000 description 1
- 238000006065 biodegradation reaction Methods 0.000 description 1
- 150000001638 boron Chemical class 0.000 description 1
- 150000001642 boronic acid derivatives Chemical class 0.000 description 1
- STIAPHVBRDNOAJ-UHFFFAOYSA-N carbamimidoylazanium;carbonate Chemical compound NC(N)=N.NC(N)=N.OC(O)=O STIAPHVBRDNOAJ-UHFFFAOYSA-N 0.000 description 1
- 229920006218 cellulose propionate Polymers 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000009264 composting Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 description 1
- MNNHAPBLZZVQHP-UHFFFAOYSA-N diammonium hydrogen phosphate Chemical compound [NH4+].[NH4+].OP([O-])([O-])=O MNNHAPBLZZVQHP-UHFFFAOYSA-N 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 230000007717 exclusion Effects 0.000 description 1
- 239000012065 filter cake Substances 0.000 description 1
- 239000012757 flame retardant agent Substances 0.000 description 1
- 238000004817 gas chromatography Methods 0.000 description 1
- IOJGGPBISZPHPW-UHFFFAOYSA-N hydroxy-methoxy-oxo-sulfanylidene-$l^{6}-sulfane Chemical compound COS(O)(=O)=S IOJGGPBISZPHPW-UHFFFAOYSA-N 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 239000000976 ink Substances 0.000 description 1
- 239000000543 intermediate Substances 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- ZQKXQUJXLSSJCH-UHFFFAOYSA-N melamine cyanurate Chemical compound NC1=NC(N)=NC(N)=N1.O=C1NC(=O)NC(=O)N1 ZQKXQUJXLSSJCH-UHFFFAOYSA-N 0.000 description 1
- 150000007974 melamines Chemical class 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000002006 petroleum coke Substances 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- FFNMBRCFFADNAO-UHFFFAOYSA-N pirenzepine hydrochloride Chemical compound [H+].[H+].[Cl-].[Cl-].C1CN(C)CCN1CC(=O)N1C2=NC=CC=C2NC(=O)C2=CC=CC=C21 FFNMBRCFFADNAO-UHFFFAOYSA-N 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000001488 sodium phosphate Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 238000010557 suspension polymerization reaction Methods 0.000 description 1
- 229940065385 tenex Drugs 0.000 description 1
- CMQCNTNASCDNGR-UHFFFAOYSA-N toluene;hydrate Chemical compound O.CC1=CC=CC=C1 CMQCNTNASCDNGR-UHFFFAOYSA-N 0.000 description 1
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 1
- 229910000406 trisodium phosphate Inorganic materials 0.000 description 1
- 235000019801 trisodium phosphate Nutrition 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/04—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
- C08J9/12—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent
- C08J9/14—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a physical blowing agent organic
- C08J9/141—Hydrocarbons
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/0014—Use of organic additives
- C08J9/0019—Use of organic additives halogenated
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/0061—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof characterized by the use of several polymeric components
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/0066—Use of inorganic compounding ingredients
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2203/00—Foams characterized by the expanding agent
- C08J2203/14—Saturated hydrocarbons, e.g. butane; Unspecified hydrocarbons
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2301/00—Characterised by the use of cellulose, modified cellulose or cellulose derivatives
- C08J2301/08—Cellulose derivatives
- C08J2301/14—Mixed esters
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2325/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Derivatives of such polymers
- C08J2325/02—Homopolymers or copolymers of hydrocarbons
- C08J2325/04—Homopolymers or copolymers of styrene
- C08J2325/06—Polystyrene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2467/00—Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
- C08J2467/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2475/00—Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
- C08J2475/04—Polyurethanes
Definitions
- the invention relates to expandable polymers or polymer granules of a polymer mixture comprising a cellulose acetate butyrate (CAB) and a styrene polymerate and corresponding polymer foams.
- CAB cellulose acetate butyrate
- Celluioacetate butyrate is a biopolymer based on cellulose. It is an ester of cellulose with aliphatic carboxylic acids. Whereas, for example, in the case of cellulose acetate the esterification takes place only by acetic acid, esterification with acetic acid and butyric acid takes place with cellulose acetate butyrate.
- the celulose acetate butyrate polymer may be generally represented by the formula
- Cellulose fermentate butyrate has a relatively low density as compared to cellulose acetate and cellulose propionate and has high strength, hardness and toughness. It is dimensionally stable in the temperature range of - 45 ° C to 1 15 ° C, has high temperature and UV resistance and is resistant to moisture and a variety of chemicals and environmental factors.
- Celluioseacetatbutyrat As industrially manufactured plastic Celluioseacetatbutyrat is since 1946 in the trade. Celluioseacetatbutyrat is used for the production mainly as granules, which is suitable for both extrusion and injection molding.
- Celluioseacetatbutyrat ranges from Griffbe Anlagenun- gene, such as handles of the Swiss Army Knives, Klarsichtkuppein, toys, cable conduits, coatings and paints, for example in the automotive and automotive industry, explosion-proof windows, vehicle lighting, automotive accessories, contact lenses and office equipment to films and packaging material or as part of nail varnishes, printing inks, known trade names are Cellidon®, Tenite® and Tenex®.
- EPS Extra Polystyrene
- the aim is to completely or partially replace fossil raw materials with renewable raw materials and to maintain the good mechanical, thermal and processing properties.
- Biodegradability has great advantages for short-lived consumer goods, for durable goods such as thermal insulation panels in and on buildings - the use of polymer foam as thermal insulation has a long tradition and is well established - but this is an exclusion criterion.
- Such expandable polymer granules should be reliable and easy to process foamed foam moldings with good welding, which have a Gietcherede cell structure with average Zelfrestn between 20 and 500 pm and a density of 8 to 250 kg / m 3 .
- the polymer granules and the foam moldings produced therefrom should not show any biodegradability according to EN 13432: 2000 (requirements for the recycling of packaging due to composting and biodegradation).
- expandable polymer granules should be processible in equipment such as is commonly used to process expandable particulate foams, e.g. of EPS, are used, in particular in commercially available pre-expanders and molding machines or block molds.
- a further important criterion is the shelf life of the polymer granules during transport and during storage to processing and the processing parameters during the pre-expansion, intermediate storage and sintering, which should be as close as possible to those of EPS.
- the foam parts produced from the granules described must meet the requirements of Formstabiitician, eg Nachblähen, shrinkage, cutability with hot wire and mechanical Schneideantagen. In the not yet published application A 2054/2009 the applicant is the
- CAB as a raw material for the production of expandable polymers or polymer granules described.
- the CAB materials produced in this way have certain disadvantages with regard to their processability and achievable product properties in comparison with fossil source-derived products.
- polymer particles whose polymer matrix consists largely of CAB tend to collapse, i. a shrinkage of the prefoamed beads during or immediately after the VorMOum processes, at the usual for example EPS pentane content of 6 wt .-%.
- EPS pentane content 6 wt .-%.
- the polymers are formed from a polymer mixture comprising a cellulose acetate butyrate (CAB) and a styrene polymer.
- expandable polymers or “expandable polymer granules” are to be understood as meaning expandable particulate particles comprising or consisting of CAB and polystyrene or CAB / PS particles of relatively small size, similar to commercially available EPS perienes Storage and transport normal conditions and froth by selecting the processing parameters to various densities and sizes, which are then sintered into moldings. These particles are thus easily expandable by increasing the temperature. It is both the production of open-cell and marunterenzelligen foams and all intermediates possible.
- Advantageous embodiments or further developments of the invention are defined by the features of the dependent claims:
- At least one further compatible polymer to be present in the polymer mixture when cellulose acetate butyrate (CAB) and styrene polymer together constitute more than 80% by weight, preferably more than 90% by weight, of the total mass of the polymer mixture.
- CAB cellulose acetate butyrate
- styrene polymer together constitute more than 80% by weight, preferably more than 90% by weight, of the total mass of the polymer mixture.
- polyurethane, polylactide or other thermoplastic polymers are possible.
- polystyrene polymers are obtained when the polymer mixture consists exclusively of a cellulose acetate butyrate (CAB) and a styrene polymer.
- CAB cellulose acetate butyrate
- CAB cellulose acetate butyrate
- Particularly advantageous polymers are obtained when the cellulose acetate butyrate (s) used have a molecular weight average of Mn> 30,000 g / mol, in particular> 40,000 g / mol, in particular from 30,000 to 70,000 g / mol.
- the method and the test conditions for determining the molar mass distribution and the molar mass Mn (number average) were chosen analogously to the standard DIN 55672-1, for tetrahydrofuran (THF) -soluble polymers by Geipermeationschromatographie (GPC). The calibration was done with commercially available, linear and polystyrene standards characterized according to independent absoluivery.
- the molecular weight number center! or the number average molecular weight n is the weighted arithmetic mean of the moimasse of a polymer sample. Mn is identical to the mean value of the molecular weight distribution of the polymer.
- the weight of hydroxyl groups on cellulose acetate butyrate determined according to ASTM D8 7-96 (2010) (Standard Test Methods of Testing Cellulose Acetate Propionate and Ceilulose Acetate Butyrate), about 0.5 to about 2.5 wt .-%, preferably about 0.8 to about 1, 8 wt .-% based on cellulose acetate butyrate, is.
- the reference quantity for the data in% by weight is the cellulose acetate butyrate as such, and not the weight of the polymers.
- Mn molecular weight or molecular weight average
- homopolymers and copolymers of styrene preferably glass-clear polystyrene (GPPS), toughened polystyrene (HIPS), anionically polymerized polystyrene or toughened polystyrene (A-IPS), styrene-alpha-methylstyrene copolymers, acrylonitrile-butadiene-styrene polymers (ABS) are used as the polystyrene polymers.
- GPPS glass-clear polystyrene
- HIPS toughened polystyrene
- A-IPS anionically polymerized polystyrene or toughened polystyrene
- ABS acrylonitrile-butadiene-styrene polymers
- SAN Styrene-acrylonitrile
- ASA acrylonitrile-styrene-acrylic ester
- MBS methylacrylate-butadiene-styrene
- MABS methylmethacrylate-acrylonitrile-butadiene-styrene
- PPE polyphenylene ether
- EPS expandable styrene polymers
- the propellant-free CAB / PS polymer mixture has a glass transition temperature Tg in the range from 90 ° C. to 145 ° C.
- Tg glass transition temperature
- a propellant-free polymer mixture is obtained, for example, by adding no propellants for comparison or that the propellants are completely outgassed by prolonged storage at elevated temperature.
- At least one blowing agent is contained in the particles themselves or as part of the particle, in particular pentane or vanillin, preferably in a concentration of 3 to 10 wt .-%, based on the total weight of the polymer.
- the CAB / PS particles are thereby ready to be processed and can be readily and easily expanded at any time by increasing the temperature.
- the flameproofing agent is a halogenated organic compound, for example a bromine compound, preferably with a halogen content of at least 50 wt .-%.
- a thermal Radikaibildner such as dicumyl peroxide, di-tert-butyl peroxide or dicumyl may be included as a synergist.
- a halogenated or non-halogenated organic phosphorus compound for example 9,10-dihydro-9-oxa-10-phospha-phenanthrene-10-oxide (DOPO) or 9, 10-dihydro-9-oxa-10-phospha- phenanthrene-0-sulfide (DOPS) and derivatives thereof, for example, 10-hydroxy-9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO-OH), (10-hydroxy-9,10-dihydro -9-oxa-10-phosphaphenanthrene-10-oxide ammonium salt (DOPO-ONH), triphenyl phosphate (TPP), etc., or one or more further anti-fouling agents may be added from the list of claim 10.
- Advantageous amounts are about 0.5 to 25 Wt .-%, in particular 3 to 15 wt .-%, based on the total weight of the polymer.
- elemental sulfur or a sulfur compound e.g. Melamine thiosulfate [bis (1,3,5-triazine-2,4,6-triamine) thiosulfate] or para-tertiobutylphenol disulfide polymer (Vultac TB7 from Arkema Inc.) may be included as a synergist.
- a sulfur compound e.g. Melamine thiosulfate [bis (1,3,5-triazine-2,4,6-triamine) thiosulfate] or para-tertiobutylphenol disulfide polymer (Vultac TB7 from Arkema Inc.) may be included as a synergist.
- the flame retardant system comprises a combination of at least one phosphorus compound as flame retardant and at least one sulfur compound as additional flame retardant agent or synergist.
- the effect of the flame retardant system can be further increased if, in addition to the gas-phase-active flame retardant, flame retardants such as aluminum hydroxide, magnesium hydroxide, borates, boron salts, melamine cyanurate, meiamine, ammonium phosphate, ammonium polyphosphate, ammonium succinate, trisodium phosphate, hexamate phosphate, dipentaerythydrite, in each case alone or be added in mixtures.
- flame retardants such as aluminum hydroxide, magnesium hydroxide, borates, boron salts, melamine cyanurate, meiamine, ammonium phosphate, ammonium polyphosphate, ammonium succinate, trisodium phosphate, hexamate phosphate, dipentaerythydrite, in each case alone or be added in mixtures.
- At least one infrared opacifier preferably selected from the group of carbon black, metal oxides, Metal powder, petroleum coke, anthracite and / or graphite.
- Advantageous polymers are characterized in that the individual granules have an average particle size of 0.2 to 5 mm and / or that the granules are substantially round.
- a coating layer in particular of glycerol stearates, metal stearates, silicates, etc.
- a nucleating agent preferably selected from the group of polyolefin waxes, paraffins, Fischer-Tropsch waxes, the esters and amides of fatty acids or inorganic particles with a particle size between 1 and 20 ⁇ m or combinations thereof.
- An advantageous process procedure provides that a polymer melt containing cellulose acetate butyrate and polystyrene, and a blowing agent mixed by means of a dynamic or static mixer and then granulated, wherein the Granui réelle of the particles using a pressurized Unterwassergranuiierers at a pressure greater than 3 bar and A water temperature between 20 and 100 ° C takes place.
- cellulose acetate butyrate and polystyrene are melted by means of a dynamic or static mixer, and the melt is subsequently mixed with propellant and granulated, the granulation of the particles being effected with the aid of a pressurized underwater granulator at a pressure of greater than 3 bar and a water temperature between 20 and 100 ° C takes place.
- the cellulose acetate butyrate is mixed with a mixer into still granular expandable polystyrene (EPS) and then the mixture is melted, optionally with additionalmaschinemiitel and granulated, the granulation of the particles by means of a pressurized Unterwassergranuiierers at a pressure greater than 3 bar and a water temperature between 20 and 100 ° C takes place.
- EPS granular expandable polystyrene
- the granules are produced by suspension polymerization of styrene in aqueous suspension in the presence of cellulose acetate butyrate and a propellant.
- a polymer foam is proposed, which consists of a mixture of cellulose acetate butyrate and a styrene polymer or of a a polymer mixture containing a Celluioseacetatbutyrat (CAB) and a Styrolpolyme- risat is formed.
- CAB Celluioseacetatbutyrat
- the polymer foam advantageously has all those characteristics which are predetermined by the polymers, for example special polymer mixtures, concentration ratios, types, ingredients or additives of the polymers or CA8 and / or the styrene polymers.
- Advantageous polymer foams therefore have the features of at least one of claims 1 to 7 and 9 > 10, 11 and 14.
- a foam which is formed from the expandable polymers according to one of claims 1 to 14, in particular by foaming and sintering these polymers into a particle foam is particularly advantageous.
- an advantageous foam can also be obtained by extrusion of the polymer mixture, analogously to XPS.
- the foam may be open-cell, closed-cell or mixed. Such a foam has the initially mentioned advantages of a good
- the polymer foam can be prepared either by extrusion. Alternatively, it is advantageously also possible to form the polymer foam in the form of a particle foam. In this case, the expandable polymers described above by means of conventional methods, in particular by foaming and sintering of the particles, further processed to foam.
- the foam has a uniform cell structure with average cell sizes between 20 and 500 pm.
- the foam has a density of 8 to 250 kg / m 3 .
- the foam is non-biodegradable according to EN 13432: 2000.
- a particularly advantageous embodiment of the polymer foam provides that particles and particles containing infrared opacifying agents without infrared opacifiers are sintered with one another in regular or irregular distribution.
- Such a foam has a low thermal conductivity, combined with a high dimensional stability, especially in sunlight.
- the preparation of some of the phosphorus compounds mentioned initially results, for example, from AT 508.507, AT 508.304 or WO 2011/000018 A1.
- the phenylphosphonate salts are prepared according to WO 201 1/003773, the oligophosphorus compounds or oiigophosphines according to WO 201/029901.
- Thermometer 92.8 g of DOPO-OH were suspended in 400 g of water and treated at 25 ° C with 50.4 g of melamine. Subsequently, the suspension was heated to 90 ° C and held for 4 h at this temperature. Thereafter, it was cooled to room temperature. The precipitate was filtered off and washed with water. The drying was carried out at 160 ° C, and the yield was 141, 4 g [98.7% d, Th.] Of a white, crystalline solid.
- Thermometer a mixture of 100.0 g of water, 100 g of ethanol and 36.0 g of guanidinium carbonate was prepared and heated to 75 ° C. Subsequently, 92.8 g of DOPO-OH were added in portions over a period of 5.5 h. After CO evolution was no longer detectable, the reaction mass was concentrated by distillation. The remaining Rohkristailbrei (135.6 g) was applied to a drying cup and dried at 1 10 ° C. The yield was 100.5 g [86.0% d. Th.] Of a white, crystalline solid.
- Example 1 The invention is illustrated below with reference to some particularly advantageous, non-limiting examples: Example 1
- Example 3 50% cellulose acetate butyrate and 50% styrene polymer
- Example 6 (comparison)
- Example 2 metered addition of 4% graphite
- the polymer granules from Examples 1 to 6 were analyzed by gas chromatography for their pentane retention capacity. The pentahands were determined at intervals of 24 hours. The results are shown in Table 1. The starting contents of the granules were all at 5.5% by weight and the initial value was calculated as 100%. The granules were stored in open packaging.
- the polymer granules obtained from experiments 1 to 8 were prefoamed by means of a pressure prefoamer (Kurtz X1.5). After an intermediate storage time of 6 hours, plates of approx. 30 x 30 x 5 cm were produced in a molding machine (Erlenbach C87 / 67/1). These were tested for weld quality with a FA meter. Erlenbach (welding measuring device type EM 840 / PE from Erlenbach). The results are shown in Table 2.
- Example 7 The foam samples of Example 7 thus obtained were tested in accordance with DIN 4 02-B2 and according to EN 13501 (fire class E) in order to check the fire protection properties.
- Fig. 1 shows the diagram to Tabe
- the molded parts produced from Examples 7 and 8 passed the small burner tests according to DIN 4102-B2 and according to EN 13501.
- the molded article produced from Example 8 achieved a thermal conductivity of 30.4 mW / (m * K) at a density of 20 kg / m 3 .
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
Abstract
L'invention concerne des polymérisats ou des granulats polymères expansibles ainsi qu'une mousse polymère, composés d'un mélange polymère contenant un acétate-butyrate de cellulose (CAB) et un polymérisat de styrène, ainsi que leur préparation.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AT5462011A AT511509A1 (de) | 2011-04-18 | 2011-04-18 | Expandierbare polymerisate aus celluloseacetatbutyrat und styrolpolymerisat |
| PCT/AT2012/000102 WO2012151596A2 (fr) | 2011-04-18 | 2012-04-17 | Polymérisats expansibles composés d'acétate-butyrate de cellulose et de polymérisat de styrène |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP2699628A2 true EP2699628A2 (fr) | 2014-02-26 |
Family
ID=46085733
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP12721401.3A Withdrawn EP2699628A2 (fr) | 2011-04-18 | 2012-04-17 | Polymérisats expansibles composés d'acétate-butyrate de cellulose et de polymérisat de styrène |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP2699628A2 (fr) |
| AT (1) | AT511509A1 (fr) |
| WO (1) | WO2012151596A2 (fr) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2015135835A1 (fr) | 2014-03-11 | 2015-09-17 | Smartpolymer Gmbh | Articles moulés en cellulose difficilement inflammable, fabriqués selon un procédé de dissolution directe |
| NL2014258B1 (en) * | 2015-02-06 | 2016-10-13 | Synbra Tech B V | A process for producing foam mouldings. |
| ES2938007T3 (es) * | 2018-11-13 | 2023-04-03 | Nouryon Chemicals Int Bv | Microesferas a base de celulosa térmicamente expandibles |
| KR102860849B1 (ko) * | 2020-05-20 | 2025-09-16 | 누리온 케미칼즈 인터내셔널 비.브이. | 낮은 팽창 온도를 갖는 열 팽창성 셀룰로오스계 미소구체 |
| CN117623274B (zh) * | 2023-12-07 | 2025-02-25 | 北京化工大学 | 一种煤基功能碳材料的制备方法及其应用 |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3857729A (en) * | 1972-09-21 | 1974-12-31 | H Burwasser | Indicia receiving matte sheet materials having an outermost antistatic layer |
| JPS565273B2 (fr) * | 1973-05-24 | 1981-02-04 | ||
| WO1999012723A1 (fr) | 1997-09-05 | 1999-03-18 | Teijin Limited | Mousses d'acetate de cellulose biodegradables et leur procede de production |
| DE102004044380A1 (de) | 2004-09-10 | 2006-03-30 | Basf Ag | Halogenfreie, flammgeschützte Polymerschaumstoffe |
| NL1033719C2 (nl) | 2007-04-19 | 2008-10-21 | Synbra Tech Bv | Deeltjesvormig expandeerbaar polymelkzuur, werkwijze voor het vervaardigen hiervan, geschuimd vormdeel op basis van deeltjesvormig expandeerbaar polymelkzuur evenals werkwijze voor het vervaardigen hiervan. |
| WO2011000018A1 (fr) | 2009-07-03 | 2011-01-06 | Sunpor Kunststoff Ges.M.B.H. | Polymérisats expansibles, retardateurs de flamme |
| JP5631392B2 (ja) | 2009-07-06 | 2014-11-26 | ビーエーエスエフ ソシエタス・ヨーロピアBasf Se | フェニルホスホネート難燃性組成物 |
| CN102482445A (zh) | 2009-09-14 | 2012-05-30 | 巴斯夫欧洲公司 | 含有至少一种低聚磷化合物的不含卤素的阻燃聚合物泡沫 |
| AT510312B1 (de) * | 2010-08-27 | 2013-02-15 | Sunpor Kunststoff Gmbh | Polymerschaumkörper oder teilchenförmige expandierbare polymerisatpartikel und verfahren zu deren herstellung |
| AT510311B1 (de) * | 2010-08-27 | 2013-02-15 | Sunpor Kunststoff Gmbh | Flammgeschützte, wärmedämmende polymerisate und verfahren zu deren herstellung |
-
2011
- 2011-04-18 AT AT5462011A patent/AT511509A1/de not_active Application Discontinuation
-
2012
- 2012-04-17 WO PCT/AT2012/000102 patent/WO2012151596A2/fr not_active Ceased
- 2012-04-17 EP EP12721401.3A patent/EP2699628A2/fr not_active Withdrawn
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2012151596A2 * |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2012151596A3 (fr) | 2013-08-22 |
| AT511509A1 (de) | 2012-12-15 |
| WO2012151596A2 (fr) | 2012-11-15 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| EP2519569B1 (fr) | Polymères expansibles d' acétobutyrate de cellulose | |
| EP1819758B1 (fr) | Polymeres styreniques expansibles, ignifuges et sans halogenes | |
| DE69025903T2 (de) | Biodesintegrierbarer thermoplastischer Harzschaumstoff und Verfahren zu seiner Herstellung | |
| EP2513251B1 (fr) | Agent ignifuge | |
| EP1694754A1 (fr) | Piece moulee en mousse particulaire composee de granules polymeres expansibles contenant une charge | |
| AT511090B1 (de) | Flammgeschützte expandierbare polymerisate | |
| EP2480598A1 (fr) | Polymères expansés à l'épreuve du feu | |
| WO2012151596A2 (fr) | Polymérisats expansibles composés d'acétate-butyrate de cellulose et de polymérisat de styrène | |
| EP2609144A1 (fr) | Polymères thermo-isolants ignifugés et leur procédé de production | |
| EP2553008B1 (fr) | Agents ignifuges | |
| EP1137699A2 (fr) | Mousses de polystyrene ignifugees | |
| DE2915457A1 (de) | Elastischer schaumstoff auf basis eines melamin/formaldehyd-kondensationsproduktes | |
| WO2011000018A1 (fr) | Polymérisats expansibles, retardateurs de flamme | |
| CH622525A5 (fr) | ||
| EP2478044A1 (fr) | Mousses polymères ignifuges exemptes d'halogène contenant au moins un composé oligophosphoré | |
| EP2658905A1 (fr) | Systeme ignifugeant | |
| EP2531552A2 (fr) | Mousses polymères ignifugées contenant du phosphore et exemptes d'halogène | |
| EP4077481B1 (fr) | Copolymères et composés de moulage ignifuges | |
| EP4263753B1 (fr) | Copolymères ignifugés et composés de moulage | |
| DE102004034527A1 (de) | Verfahren zur Herstellung von expandierbaren Styrolpolymeren mit verbesserter Expandierbarkeit | |
| EP2574614B1 (fr) | Mousses polymères ignifuges dotées de moyens de protection contre les flammes sans halogène, contenant du phosphore et à base de sucre | |
| EP2376562A2 (fr) | Polystyrène expansible blanc à conductivité thermique améliorée | |
| AT508507B1 (de) | Flammgeschützte expandierbare polymerisate | |
| AT508303A1 (de) | Flammgeschützte expandierbare polymerisate | |
| WO2011095552A1 (fr) | Agents ignifuges |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
| 17P | Request for examination filed |
Effective date: 20131107 |
|
| AK | Designated contracting states |
Kind code of ref document: A2 Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR |
|
| DAX | Request for extension of the european patent (deleted) | ||
| 17Q | First examination report despatched |
Effective date: 20140728 |
|
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
|
| 18D | Application deemed to be withdrawn |
Effective date: 20141209 |