Classifications

• • G—PHYSICS
  • G21—NUCLEAR PHYSICS; NUCLEAR ENGINEERING
  • G21C—NUCLEAR REACTORS
  • G21C11/00—Shielding structurally associated with the reactor
  • G21C11/08—Thermal shields; Thermal linings, i.e. for dissipating heat from gamma radiation which would otherwise heat an outer biological shield ; Thermal insulation
• • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
  • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
  • F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
  • F16L59/00—Thermal insulation in general
  • F16L59/14—Arrangements for the insulation of pipes or pipe systems
• • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
  • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
  • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
  • Y02E30/00—Energy generation of nuclear origin
  • Y02E30/30—Nuclear fission reactors

Definitions

• the present invention relates generally to the thermal insulation technology, and more particularly to a thermal insulation for equipment at nuclear power plants (NPPs).
• NPPs nuclear power plants
• TIMs thermal insulation modules
• a bottom and a cover of the casing which are parallel to each other are connected to each other with locking dowels, and, in each TIM, through holes lined with metal tubes and intended for threaded fasteners are made (see Russian Federation Patent RU No.2259510, C1, 2005).
• the drawbacks of the above construction include the inaccessibility to frame members during the operation of equipment for the purpose of adjusting a band tightening force as well as the complexity of TIM installation associated with the necessity of aligning the threaded seats with respect to the through holes in the TIM lined with the metal tubes and intended for the threaded fasteners.
• the latter circumstance results also in an increase in labor expenditures in the installation of the modular removable thermal insulation since, prior to its installation, the frame should be assembled outside the equipment to be thermally insulated.
• the TIMs have a complex construction and, therefore, a high cost and, furthermore, the existence of through holes in the TIMs results in additional heat leakages and, therefore, in the deterioration of the thermal insulation properties.
• Each TIM has a segment shape and comprises a frame of metal angles which is filled with mineral wool mats or mineral wool thermal inserts in a foil and net and lined all round with facing metal sheets which protect the thermal insulation against exposure to unfavorable environmental factors (see L. M.
• the TIMs that are employed in the prototype has a simpler construction which, on the one hand, makes it possible to reduce labor expenditures in the manufacture of TIMs and, on the other hand, does not require the employment of custom parts manufactured using an expensive press equipment.
• the prototype has, however, a limited field of application because of fastening the TIMs to elements which are welded to the equipment to be thermally insulated. In other words, the prototype can not be employed for thermal insulation of power-generating equipment, in particular, NPP equipment.
• Another drawback of the prototype consists of that because of positioning the TIMs directly on the surface of the equipment to be thermally insulated, the isothermality of its surface is not ensured owing to an inhomogeneous distribution of thermal resistance caused by different fits of the TIMs to the surface of the equipment to be thermally insulated. As a result, temperature stresses occur in the housing of the equipment to be thermally insulated, this resulting in a reduction of its service reliability
• the technical aim of the present invention is therefore to improve the performance parameters of a modular removable thermal insulation through:
• the seat is provided in the form of a blind axial hole and four identical rectangular radial slots extending from the axial hole and disposed at right angles relative to each other; the seat dimension in the direction of each pair of the radial slots located opposite to each other being more than the maximum outer diameter of the wire ring and a radius R of the axial hole satisfying the following relation: R > h + h121/2, where h is the thickness of the angle of which the corner posts are made in the plane which extends through an outer rib of the angle and at an angle of 45° with the outer surfaces of the angle flanges; h1 is the thickness of the metal sheets with which the portion of the frame of the thermal insulation modules is lined;
• the seat is configured so that a sliding fit or a running fit between the mating surfaces of the seat and the first end sections is ensured when inserting the first end sections into and removing the first end sections out of the seat;
• the spring position lock is configured in the form of a stop located between the flanges of the angle of which the corner post is made;
• the stop is configured in the form of a projection formed by welding a metal on a surface area located between the angle flanges;
• the stop is configured in the form of a projection made of a plate of a square shape or a triangular shape welded to the angle flanges from inside them;
• the spring position lock is configured in the form of a depression located aside from each flange of the angle and at the same distance from its end face.
• the advantage of the modular removable thermal insulation in accordance with the present invention as compared with the prototype consists of that the configuration of the thermal insulation modules in accordance with the present invention as well as of the means which provide fastening the TIMs to each other ensures:
• a uniform gap between the thermal insulation and the equipment to be thermally insulated this resulting in the isothermality of the surface of the equipment to be thermally insulated and, therefore, a reduction in the likelihood of the occurrence of significant temperature stresses which reduce its service reliability.
• the existence of such uniform gap between the thermal insulation and the facility to be thermally insulated ensures a uniform distribution of a temperature field within the thermal insulation volume along the entire length thereof and the possibility of monitoring the state of the equipment to be thermally insulated (in particular, the state of welded joints) without need to remove the TIMs for this purpose by placing the respective monitoring system and/or sensors (transducers) into said gap.
• the existence of an air gap between the modular removable thermal insulation and the equipment to be thermally ensures a reduction in thermal losses to the environment.
• Fig. 1 is a side view of a modular removable thermal insulation located on a equipment to be thermally insulated;
• Fig. 2 is a section on the line ⁇ - ⁇ of Fig.1;
• Fig. 3 is a general view of a TIM
• Fig. 4 is a general view, partly in section, of the TIM
• Fig. 5 is a side enlarged view of a first end section of a corner post
• Fig. 6 is a bottom view of a bundle of four first end sections parallel to each other of the corner posts;
• Fig. 7 is a bottom general view of a bundle of four first end sections parallel to each other of the corner posts;
• Fig. 8 is a general view of a second end section of the corner post
• Fig. 9 is the same view but with a projection formed by a flange
• Fig. 10 is the same view with a spring position lock in the form of a depression
• Fig. 11 is a side view, partly in section, of a latch-support
• Fig. 12 is a top view, partly in section, of the latch-support
• Fig. 13 is a partial cross-sectional view of the latch-support with the first end sections of the corner posts fastened to each other thereby;
• Fig. 14 is a top view of the latch-support with a lightened body
• Fig. 15 is a general view of the latch-support but with a welded body
• Fig. 16 and 17 are top views of a spring for a detachable connection of the second end sections to each other;
• Fig. 18 is a side view of the spring for a detachable connection of the second end sections to each other;
• Fig. 19 is a top view of the bundle of the second end sections connected to each other with the spring.
• the modular removable thermal insulation in accordance with the present invention comprises circular sections 2 which are located in series longitudinally on an outer surface of an equipment to be thermally insulated, for example, a pipeline 1, and immediately adjacent to each other, each of the circular sections being made of N identical thermal insulation modules (TIMs) 3 which abut each other with their sidewalls the TIMs 3 in adjacent sections being located opposite to each other.
• TIMs thermal insulation modules
• each of the four corners between sidewalls of each TIM 3 is butt-joined along a joint line 4 which extends orthogonally to the surface of the equipment to be thermally insulated, on the one hand, with an angle corresponding thereto between the sidewalls of the TIM 3 which is located in the same section and nearby said TIM 3 and, on the other hand, with two angles corresponding thereto between sidewalls of two TIM 3 located next to each other in an adjacent section and opposite to one corresponding to each of them and the above mentioned TIM 3 from the above mentioned section (Figs.1 and 2).
• Each corner post 5 of one above mentioned pair of the corner posts 5 is connected to the corner post 5 of the other pair of the corner posts, which is located opposite thereto and parallel therewith, with upper longitudinal members 8 and lower longitudinal members 9 which are parallel with each other; all of said upper members 6 and 8 as well as all of said lower members 7 and 9 being located at the same level corresponding to each of them.
• metal inserts for example, made of metal angles, strips, interposed between the respective upper and lower members and connected rigidly thereto, preferably, by means of contact welding, may also be used.
• a portion of the frame which comprises the upper and lower, respectively, cross members 6, 7 and longitudinal members 8, 9 as well as sections of the corner posts 5 located therebetween is lined (faced) all around with thin (of not more than 1.0 mm thick, preferably, between 0.5 mm and 1.0 mm) metal (preferably, stainless steel) sheets forming:
• the corner posts 5 are connected to the cross members 6, 7 and the longitudinal members 8, 9 using a contact welding which is also used to line said portion of the frame with the thin metal sheets.
• Each first end section 17 has two identical teeth (protrusions) 19 of a triangular shape with unequal in length lower side 20 and upper side 21 whose intersection forms a tip 22 of the tooth 19 each tooth 19 being provided aside from a flange 23 corresponding thereto of the angle of which the respective corner post 5 is made (Figs. 5 to 7 Figs. 6, 7 being bottom views).
• a upper edge 24 of each tooth 19 is located at a distance L3 from an end face 25 of the angle, of which the respective corner post 5 is made, the intersection of said lower side 20 (which has a longer length as compared with the length of an upper side 21 of the tooth 19 and a smaller slope angle ⁇ relative to an outer rib 26 of the angle as compared with a slope angle ⁇ of the upper side 21 relative to the same outer rib 26) forming, with the end face 25 of the same angle, a lower edge 27 of the tooth 19 which is located at a distance L4 from the outer rib 26 of the angle.
• the distance L4 is, however, less than a distance between the upper edge 24 of the tooth 19 and the outer rib 26 by W which (as will be shown hereinafter) is selected so as to ensure (after the thermal insulation is installed onto the equipment) a desired compressive force for each bundle of the four first end sections 17 parallel with each other the first end sections 17 in each bundle being located symmetrically about the joint line 4 of the angles between the sidewalls of the four TIMs 3 corresponding thereto which are located pairwise nearby each other in the adjacent sections (in Fig. 7, the adjacent sections are indicated with reference numerals 200 and 201), two TIMs 3 in one section 200 being located opposite to said two TIMs 3 in the adjacent section 201.
• the joint line 4 is, therefore, also the axis of symmetry of the bundle of the first end sections 17 which corresponds thereto.
• edges 24 and 27 as well as the tip 22 of the tooth 19 may be configured as round ones and the maximum distance from the tip 22 of the tooth 19 to the rib 26 of the angle does not exceed the width of the flange 23 of the angle.
• said angle ⁇ it is between 450 and 600; if ⁇ ⁇ 450, the length of the first end sections 17 increases unjustifiably. If ⁇ > 600, inconveniences occur in the dismantling of the TIMs 3 due to the necessity to apply significant forces in the dismantling of the TIMs.
• Each second end section 18 is provided with a spring position lock which is configured either in the form of a stop placed between the flanges 23 of the angle (of which the respective corner post 5 is made), for example, in the form of a protrusion 28 formed by welding a metal on a surface area located between the flanges 23 of the angle; or in the form of a protrusion 29 made of a plate of a square, triangular, or any other suitable shape which is welded to the flanges 23 from inside them; or in the form of a depression 30, for example, of a semicircular shape provided aside from each flange 23 of the angle and at the same distance from its end face 25 (Figs. 8 to 10).
• the length L2 of the second end 18 is between 6 mm and 10 mm.
• the identical sections 2 which are arranged along the length of the equipment to be thermally insulated, butt-jointed to each other, and consist of N identical TIMs 3 which are also butt-jointed to each other along the longitudinal sidewalls 10 and 11 form an enclosure which encompasses the equipment to be thermally insulated and comprises an N-face front surface and an N-face back surface; the bundles of the first end sections 17 of the corner posts 5 facing the equipment to be thermally insulated being located regularly along the length of each rib of the front surface and the bundles of the second end sections 18 of the corner posts 5 facing to the opposite direction (outwards) (Figs. 1 and 2).
• Each latch-support (Figs. 11 to 13) comprises a body 31 having an axially symmetrical shape about an axis 32 and a spring in the form of an open wire ring 33 which is located on the body 31 with the possibility of changing reversibly its diameter in the installation and dismantling of the TIMs 3 and is configured with end sections which overlap each other within the entire range of change in its diameter.
• the end face of the body 31 which engages with the surface of the equipment to be thermally insulated has a plane surface or a cylindrical surface with the radius of curvature equal to the radius of the outer surface of the equipment to be thermally insulated.
• a seat 34 of a cross-shaped cross section is provided in which seat the first end sections 17 of the respective bundle are received so as to ensure a sliding fit or a running fit between mating surfaces when receiving (accommodating) the first end sections 17 in and when removing them out of the seat 34.
• a circular groove 35 for the wire ring 33 is provided so as to ensure a partial intersection of peripheral sections of the seat 34 and located at a distance H from the bottom of the seat 34, which distance satisfies the following relation: (L3 – d/2) ⁇ H ⁇ L3, where d is the cross-sectional dimension of the wire of which the 33 is made, in particular, the diameter of the wire of a round cross section.
• the groove 35 is configured with a width t which ensures the possibility of changing reversibly by the wire ring 33 of its diameter in the installation/dismantling of the TIMs 3.
• the minimum inner diameter Dmin of the wire ring 33 is equal to the double distance L5 from the groove 35 bottom to the axis 32 and is determined as follows:
• h1 is the thickness of the metal sheets with which the portion of the frame of the TIMs 3 is lined; and h2 if the width of the lower edge 27 of the tooth 19.
• L6 is the distance from the tip 22 of the tooth 19 to the rib 26 of the angle
• h3 is the width of the tip 22 of the tooth 19 (Fig. 6).
• the seat 34 has its depth which exceeds H + t by 1 to 3 mm and is provided in the form of a blind axial hole 36 of a radius R > h +h121/2, where h is the thickness of the angle of which the corner posts are made 5 in the sectional plane extending across its outer rib 26 and at an angle 45° with the outer surfaces of its flanges 23, and of four identical rectangular radial slots 37 extending from the axial hole 36 and disposed at right angles relative to each other.
• the seat 34 dimension in the direction of each pair of the radial slots located opposite to each other is more (preferably, by 0.5 to 1.0 mm) than the maximum outer diameter of the wire ring 33 which is equal to Dmax + 2d.
• the width of the radial slots 37 is selected so as to ensure said fit (a sliding fit or a running fit) between the mating surfaces of the seat 34 and the first end sections 17 being inserted into or removed out of the seat 34.
• the latch-support body (Fig. 14) is configured with four longitudinal ribs 38 extending orthogonally relative to each other each radial slot 37 being located along the rib 38 corresponding thereto and symmetrically about its outer walls.
• the latch-support body may also be configured of a multiple of parts rigidly connected to each other, for example, of two parts, namely, of a length of a hollow cross-shaped section 39 bent or produced by rolling and a square or round plate-flange 40 rigidly connected (welded) to the end face of the hollow cross-shaped section 39 (Fig. 15).
• the generatrix of this surface should be parallel with one of the pairs of the radial slots 37 located opposite to each other.
• the second end sections 18 facing outwards of each bundle are connected detachably to each other by means of a spring 41 made of a tape or wire (Figs. 16 to 18) in the form of a symmetrical closed cross-shaped contour.
• a spring 41 made of a tape or wire Figs. 16 to 18
• Each of four identical loop sections of an elongated shape of this contour located orthogonally relative to each other is configured in the form of two straight members 42 parallel with each other.
• First ends of said straight members 42 are smoothly mated with the straight member 42 which corresponds to each of them of the other two loop sections of the same contour which are adjacent thereto.
• Second ends of the straight members 42 are mated with each other by means of a member 43 of an arcuate shape, preferably, of a circular arc shape (Figs. 16 to 18).
• the members 42 are tapered from the periphery toward the axis of symmetry of the spring 41.
• the modular removable thermal insulation is covered with a protective casing (indicated conventionally by a dashed line 44 in Fig. 2) made of thin (about 1 mm thick) stainless steel sheets which, on one side, are supported by the protruding bundles of the second end sections 18 and, on the other (external) side, are secured with the aid of ring clamps tightening said sheets about the circumference similarly to as described in Great Britain Patent Publication GB No.1264760, 1973.
• the employment of the protective casing ensures the protection of the modular removable thermal insulation in accordance with the present invention against exposure to unfavorable external factors including without limitation seismic factors.
• each TIM 3 all of its four first end sections 17 are first placed into the pair corresponding to each of them of the adjacent radial slots 37 of the seat 34 of the latch-support also corresponding to each of them all of the latches-supports being freely (in other words, using no means to fix their position) placed on the surface of the equipment to be thermally insulated.
• each first end section 17 of the respective TIM 3 is received (accommodated) in two adjacent radial slots 37 corresponding to it of the seat 34 till the lower edges 27 of both its teeth 19 abut the wire ring 33 which, under compressive force, has initially its minimum diameter which is determined by the diameter of the circular groove 35 bottom.
• a force is then applied to the TIM 3 being installed which force is directed radially relative to the outer surface of the equipment to be thermally insulated.
• This force is transmitted, through the first end sections 17 of the respective TIM 3, to the wire ring 33 which corresponds to each first end section 17.
• the wire ring 33 engages with the inclined lower sides 20 of two teeth 19 of the respective first end section 17, the diameter of the wire ring 33 increases (under a radially directed force the magnitude whereof depends on an angle ⁇ ) till it engages with the tips 22 of the teeth 19 of the respective first end sections 17.
• a latching occurs, to say it in other words, an abrupt (towards reduction) change in the diameter of the forcibly expanded wire ring 33 till the achievement of the position determined by the position of the upper edges 24 of the teeth 19 relative to the axis 32; the more the distance W, the more the diameter of the wire ring 33 in its latched position and, therefore, the more the magnitude of the force tightening the first end sections 17 of the respective bundle to each other.
• the wire ring 33 of the respective latch-support engages with (is pressed to) the upper edges 24 of the teeth 19 of the first end sections 17 of the respective bundle of the first end sections 17.
• the bundle of four second end sections 18 is also formed which sections are also fastened detachably to each other but, in this case, by means of the spring 41 which is first extended, manually or using a tool, and, in the extended condition, is then put from the top over the second end sections 18 forming the bundle each loop section of the spring 41 being placed over two flanges 23, which correspond thereto and are opposite to each other, of the angles of two adjacent second end sections 18 of the respective bundle.
• the spring 41 Once the spring 41 is relieved of tensile load, the spring 41, under a compressive force, acquires (restores) its initial shape; and, in the event of its position lock being in the form of the protrusion 28 or 29, each section of the spring 41 disposed between two straight members 42 of adjacent loop sections is latched to under the protrusion 28 (29) corresponding to it.
• the width of the tape of which the spring 41 is made is equal to the distance between the protrusion 28 (29) and the front wall 15. If the spring position lock 41 is made in the form of the depression 30, after the spring 41 is relieved of tensile load, each of the arcuate members 43 is latched into the depression 30 corresponding thereto. To facilitate a better fixation of the spring 41, if its spring position locks are in the form of the protrusions 29, the members 42 are tapered from the periphery toward the axis of symmetry of the spring 41.
• the spring-clamping (spring-locking) connection of the TIMs 3 to each other in accordance with the present invention ensures a reduction in mechanical stresses which occur in the radial thermal expansion of the body of the equipment to be thermally insulated since, in the radial thermal expansion of the body of the equipment to be thermally insulated, only a relative movement of the TIMs 3 elastically connected to each other occurs.
• the latch-supports are only supported by the outer surface of the equipment to be thermally insulated, in the longitudinal thermal expansion thereof, a slip of the equipment to be thermally insulated relative to the thermal insulation will occur.
• the springs 41 are first removed from all of the four bundles of the second end sections 18 corresponding to the second end sections 18 of the TIM 3 being dismantled.
• the TIM 3 is then removed using a suitable tool or manually by applying a force thereto directed radially from the surface of the equipment to be thermally insulated.
• a force thereto directed radially from the surface of the equipment to be thermally insulated.

Landscapes

• Engineering & Computer Science (AREA)
• Physics & Mathematics (AREA)
• General Engineering & Computer Science (AREA)
• Health & Medical Sciences (AREA)
• Life Sciences & Earth Sciences (AREA)
• Biomedical Technology (AREA)
• General Health & Medical Sciences (AREA)
• Molecular Biology (AREA)
• Plasma & Fusion (AREA)
• High Energy & Nuclear Physics (AREA)
• Mechanical Engineering (AREA)
• Thermal Insulation (AREA)

Applications Claiming Priority (2)

Publications (2)

Family

ID=49183509

Family Applications (1)

Country Status (5)

Families Citing this family (8)

Family Cites Families (10)

• 2012
  • 2012-03-21 RU RU2012110761/06A patent/RU2493473C1/ru not_active IP Right Cessation
• 2013
  • 2013-02-05 EP EP13763656.9A patent/EP2828568A4/de not_active Withdrawn
  • 2013-02-05 WO PCT/IB2013/050953 patent/WO2013140271A1/en not_active Ceased
  • 2013-02-05 CN CN201380015488.9A patent/CN104321579B/zh not_active Expired - Fee Related
• 2014
  • 2014-09-03 IN IN7424DEN2014 patent/IN2014DN07424A/en unknown

Also Published As

Similar Documents

Legal Events