EP2904018A1 - Fabrication de dispersions polymères aqueuses présentant des colloïdes protecteurs, au cours d'un procédé d'apport en masse de monomères - Google Patents
Fabrication de dispersions polymères aqueuses présentant des colloïdes protecteurs, au cours d'un procédé d'apport en masse de monomèresInfo
- Publication number
- EP2904018A1 EP2904018A1 EP13770481.3A EP13770481A EP2904018A1 EP 2904018 A1 EP2904018 A1 EP 2904018A1 EP 13770481 A EP13770481 A EP 13770481A EP 2904018 A1 EP2904018 A1 EP 2904018A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- monomers
- acid
- weight
- polymer
- protective colloid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000000178 monomer Substances 0.000 title claims abstract description 117
- 229920000642 polymer Polymers 0.000 title claims abstract description 54
- 239000000084 colloidal system Substances 0.000 title claims abstract description 50
- 230000001681 protective effect Effects 0.000 title claims abstract description 50
- 238000000034 method Methods 0.000 title claims abstract description 28
- 239000006185 dispersion Substances 0.000 title abstract description 32
- -1 acrylate ester Chemical class 0.000 claims abstract description 38
- 239000002253 acid Substances 0.000 claims abstract description 34
- 239000000853 adhesive Substances 0.000 claims abstract description 20
- 230000001070 adhesive effect Effects 0.000 claims abstract description 20
- 239000004815 dispersion polymer Substances 0.000 claims abstract description 19
- 239000007787 solid Substances 0.000 claims abstract description 14
- 238000004519 manufacturing process Methods 0.000 claims abstract description 12
- 238000006116 polymerization reaction Methods 0.000 claims description 26
- 238000007720 emulsion polymerization reaction Methods 0.000 claims description 21
- 239000000203 mixture Substances 0.000 claims description 20
- 125000004432 carbon atom Chemical group C* 0.000 claims description 17
- 239000003995 emulsifying agent Substances 0.000 claims description 16
- 230000008569 process Effects 0.000 claims description 14
- 238000002360 preparation method Methods 0.000 claims description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 11
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 8
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 8
- QYKIQEUNHZKYBP-UHFFFAOYSA-N Vinyl ether Chemical class C=COC=C QYKIQEUNHZKYBP-UHFFFAOYSA-N 0.000 claims description 7
- 150000001735 carboxylic acids Chemical class 0.000 claims description 7
- 239000002131 composite material Substances 0.000 claims description 7
- 125000000468 ketone group Chemical group 0.000 claims description 7
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 7
- 229920002554 vinyl polymer Polymers 0.000 claims description 7
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 claims description 6
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims description 6
- 150000001252 acrylic acid derivatives Chemical class 0.000 claims description 6
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 claims description 6
- 150000001298 alcohols Chemical class 0.000 claims description 5
- 150000002825 nitriles Chemical class 0.000 claims description 5
- 229920001567 vinyl ester resin Polymers 0.000 claims description 5
- 125000000008 (C1-C10) alkyl group Chemical group 0.000 claims description 3
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 claims description 3
- 239000004820 Pressure-sensitive adhesive Substances 0.000 claims description 3
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims description 3
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 claims description 3
- 239000001530 fumaric acid Substances 0.000 claims description 3
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 claims description 3
- 239000011976 maleic acid Substances 0.000 claims description 3
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 claims description 3
- XHZPRMZZQOIPDS-UHFFFAOYSA-N 2-Methyl-2-[(1-oxo-2-propenyl)amino]-1-propanesulfonic acid Chemical compound OS(=O)(=O)CC(C)(C)NC(=O)C=C XHZPRMZZQOIPDS-UHFFFAOYSA-N 0.000 claims description 2
- AGBXYHCHUYARJY-UHFFFAOYSA-N 2-phenylethenesulfonic acid Chemical compound OS(=O)(=O)C=CC1=CC=CC=C1 AGBXYHCHUYARJY-UHFFFAOYSA-N 0.000 claims description 2
- KFNGWPXYNSJXOP-UHFFFAOYSA-N 3-(2-methylprop-2-enoyloxy)propane-1-sulfonic acid Chemical compound CC(=C)C(=O)OCCCS(O)(=O)=O KFNGWPXYNSJXOP-UHFFFAOYSA-N 0.000 claims description 2
- NYUTUWAFOUJLKI-UHFFFAOYSA-N 3-prop-2-enoyloxypropane-1-sulfonic acid Chemical compound OS(=O)(=O)CCCOC(=O)C=C NYUTUWAFOUJLKI-UHFFFAOYSA-N 0.000 claims description 2
- 125000000217 alkyl group Chemical group 0.000 claims description 2
- 239000012736 aqueous medium Substances 0.000 claims description 2
- PVEOYINWKBTPIZ-UHFFFAOYSA-N but-3-enoic acid Chemical compound OC(=O)CC=C PVEOYINWKBTPIZ-UHFFFAOYSA-N 0.000 claims description 2
- LDHQCZJRKDOVOX-NSCUHMNNSA-N crotonic acid Chemical compound C\C=C\C(O)=O LDHQCZJRKDOVOX-NSCUHMNNSA-N 0.000 claims description 2
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 claims description 2
- NLVXSWCKKBEXTG-UHFFFAOYSA-N vinylsulfonic acid Chemical compound OS(=O)(=O)C=C NLVXSWCKKBEXTG-UHFFFAOYSA-N 0.000 claims description 2
- SXQCPXKZTFJHQI-UHFFFAOYSA-N 2-hydroxy-2-methylbut-3-enoic acid Chemical compound C=CC(O)(C)C(O)=O SXQCPXKZTFJHQI-UHFFFAOYSA-N 0.000 claims 1
- 239000000839 emulsion Substances 0.000 abstract 2
- 239000010408 film Substances 0.000 description 23
- 239000002245 particle Substances 0.000 description 16
- 239000000758 substrate Substances 0.000 description 13
- 150000001875 compounds Chemical class 0.000 description 12
- 239000003999 initiator Substances 0.000 description 12
- 238000000576 coating method Methods 0.000 description 11
- 239000011248 coating agent Substances 0.000 description 9
- 239000004816 latex Substances 0.000 description 6
- 229920000126 latex Polymers 0.000 description 6
- FBCQUCJYYPMKRO-UHFFFAOYSA-N prop-2-enyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCC=C FBCQUCJYYPMKRO-UHFFFAOYSA-N 0.000 description 6
- 238000009826 distribution Methods 0.000 description 5
- 230000009477 glass transition Effects 0.000 description 5
- 239000010410 layer Substances 0.000 description 5
- 229920006254 polymer film Polymers 0.000 description 5
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 4
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 4
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 4
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 4
- 239000004952 Polyamide Substances 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- 238000009472 formulation Methods 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 229920002647 polyamide Polymers 0.000 description 4
- 229920000573 polyethylene Polymers 0.000 description 4
- 229920000139 polyethylene terephthalate Polymers 0.000 description 4
- 239000005020 polyethylene terephthalate Substances 0.000 description 4
- CHQMHPLRPQMAMX-UHFFFAOYSA-L sodium persulfate Chemical compound [Na+].[Na+].[O-]S(=O)(=O)OOS([O-])(=O)=O CHQMHPLRPQMAMX-UHFFFAOYSA-L 0.000 description 4
- IBDVWXAVKPRHCU-UHFFFAOYSA-N 2-(2-methylprop-2-enoyloxy)ethyl 3-oxobutanoate Chemical compound CC(=O)CC(=O)OCCOC(=O)C(C)=C IBDVWXAVKPRHCU-UHFFFAOYSA-N 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 3
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 229910052783 alkali metal Inorganic materials 0.000 description 3
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 3
- 239000005025 cast polypropylene Substances 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 238000003851 corona treatment Methods 0.000 description 3
- 238000004132 cross linking Methods 0.000 description 3
- 239000011888 foil Substances 0.000 description 3
- 239000005026 oriented polypropylene Substances 0.000 description 3
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 3
- HRZFUMHJMZEROT-UHFFFAOYSA-L sodium disulfite Chemical compound [Na+].[Na+].[O-]S(=O)S([O-])(=O)=O HRZFUMHJMZEROT-UHFFFAOYSA-L 0.000 description 3
- 235000010262 sodium metabisulphite Nutrition 0.000 description 3
- 238000004381 surface treatment Methods 0.000 description 3
- QOVCUELHTLHMEN-UHFFFAOYSA-N 1-butyl-4-ethenylbenzene Chemical compound CCCCC1=CC=C(C=C)C=C1 QOVCUELHTLHMEN-UHFFFAOYSA-N 0.000 description 2
- DMADTXMQLFQQII-UHFFFAOYSA-N 1-decyl-4-ethenylbenzene Chemical compound CCCCCCCCCCC1=CC=C(C=C)C=C1 DMADTXMQLFQQII-UHFFFAOYSA-N 0.000 description 2
- OZCMOJQQLBXBKI-UHFFFAOYSA-N 1-ethenoxy-2-methylpropane Chemical compound CC(C)COC=C OZCMOJQQLBXBKI-UHFFFAOYSA-N 0.000 description 2
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 description 2
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 2
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 2
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 2
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical group [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 2
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 2
- 239000004971 Cross linker Substances 0.000 description 2
- 239000004908 Emulsion polymer Substances 0.000 description 2
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical group FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 2
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 2
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 2
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 235000010323 ascorbic acid Nutrition 0.000 description 2
- 229960005070 ascorbic acid Drugs 0.000 description 2
- 239000011668 ascorbic acid Substances 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000002902 bimodal effect Effects 0.000 description 2
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Chemical group BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 2
- 229910052794 bromium Chemical group 0.000 description 2
- 230000001680 brushing effect Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 239000000460 chlorine Substances 0.000 description 2
- 229910052801 chlorine Inorganic materials 0.000 description 2
- 125000001309 chloro group Chemical group Cl* 0.000 description 2
- YACLQRRMGMJLJV-UHFFFAOYSA-N chloroprene Chemical compound ClC(=C)C=C YACLQRRMGMJLJV-UHFFFAOYSA-N 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- GLVVKKSPKXTQRB-UHFFFAOYSA-N ethenyl dodecanoate Chemical compound CCCCCCCCCCCC(=O)OC=C GLVVKKSPKXTQRB-UHFFFAOYSA-N 0.000 description 2
- UIWXSTHGICQLQT-UHFFFAOYSA-N ethenyl propanoate Chemical compound CCC(=O)OC=C UIWXSTHGICQLQT-UHFFFAOYSA-N 0.000 description 2
- 230000009969 flowable effect Effects 0.000 description 2
- 229910052731 fluorine Inorganic materials 0.000 description 2
- 239000011737 fluorine Chemical group 0.000 description 2
- YJSSCAJSFIGKSN-UHFFFAOYSA-N hex-1-en-2-ylbenzene Chemical compound CCCCC(=C)C1=CC=CC=C1 YJSSCAJSFIGKSN-UHFFFAOYSA-N 0.000 description 2
- 229920001519 homopolymer Polymers 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 150000002430 hydrocarbons Chemical class 0.000 description 2
- SBGKURINHGJRFN-UHFFFAOYSA-N hydroxymethanesulfinic acid Chemical compound OCS(O)=O SBGKURINHGJRFN-UHFFFAOYSA-N 0.000 description 2
- 239000012948 isocyanate Substances 0.000 description 2
- 150000002513 isocyanates Chemical class 0.000 description 2
- 239000012939 laminating adhesive Substances 0.000 description 2
- 239000002346 layers by function Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- XJRBAMWJDBPFIM-UHFFFAOYSA-N methyl vinyl ether Chemical compound COC=C XJRBAMWJDBPFIM-UHFFFAOYSA-N 0.000 description 2
- 238000006386 neutralization reaction Methods 0.000 description 2
- 230000003472 neutralizing effect Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 description 2
- AOHJOMMDDJHIJH-UHFFFAOYSA-N propylenediamine Chemical compound CC(N)CN AOHJOMMDDJHIJH-UHFFFAOYSA-N 0.000 description 2
- 150000003254 radicals Chemical class 0.000 description 2
- 239000012966 redox initiator Substances 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- GEHJYWRUCIMESM-UHFFFAOYSA-L sodium sulfite Chemical compound [Na+].[Na+].[O-]S([O-])=O GEHJYWRUCIMESM-UHFFFAOYSA-L 0.000 description 2
- 230000000087 stabilizing effect Effects 0.000 description 2
- 150000003460 sulfonic acids Chemical class 0.000 description 2
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 2
- AKUNSTOMHUXJOZ-UHFFFAOYSA-N 1-hydroperoxybutane Chemical compound CCCCOO AKUNSTOMHUXJOZ-UHFFFAOYSA-N 0.000 description 1
- YAJYJWXEWKRTPO-UHFFFAOYSA-N 2,3,3,4,4,5-hexamethylhexane-2-thiol Chemical compound CC(C)C(C)(C)C(C)(C)C(C)(C)S YAJYJWXEWKRTPO-UHFFFAOYSA-N 0.000 description 1
- 125000000022 2-aminoethyl group Chemical group [H]C([*])([H])C([H])([H])N([H])[H] 0.000 description 1
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 1
- RXBOCDZLKBPILN-UHFFFAOYSA-N 2-propylheptyl prop-2-enoate Chemical compound CCCCCC(CCC)COC(=O)C=C RXBOCDZLKBPILN-UHFFFAOYSA-N 0.000 description 1
- FSZSGMPXZBBVNB-UHFFFAOYSA-N 3-hydroperoxy-2,2-dimethylhexane Chemical compound CCCC(OO)C(C)(C)C FSZSGMPXZBBVNB-UHFFFAOYSA-N 0.000 description 1
- UUEWCQRISZBELL-UHFFFAOYSA-N 3-trimethoxysilylpropane-1-thiol Chemical compound CO[Si](OC)(OC)CCCS UUEWCQRISZBELL-UHFFFAOYSA-N 0.000 description 1
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 1
- 229920000298 Cellophane Polymers 0.000 description 1
- RPNUMPOLZDHAAY-UHFFFAOYSA-N Diethylenetriamine Chemical compound NCCNCCN RPNUMPOLZDHAAY-UHFFFAOYSA-N 0.000 description 1
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 1
- DWAQJAXMDSEUJJ-UHFFFAOYSA-M Sodium bisulfite Chemical compound [Na+].OS([O-])=O DWAQJAXMDSEUJJ-UHFFFAOYSA-M 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-N Sulfurous acid Chemical compound OS(O)=O LSNNMFCWUKXFEE-UHFFFAOYSA-N 0.000 description 1
- 239000013543 active substance Substances 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 239000003139 biocide Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 244000309464 bull Species 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 125000002843 carboxylic acid group Chemical group 0.000 description 1
- 239000008199 coating composition Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- 238000007766 curtain coating Methods 0.000 description 1
- 125000002704 decyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 150000004985 diamines Chemical class 0.000 description 1
- 150000001991 dicarboxylic acids Chemical class 0.000 description 1
- 238000003618 dip coating Methods 0.000 description 1
- WBZKQQHYRPRKNJ-UHFFFAOYSA-N disulfurous acid Chemical compound OS(=O)S(O)(=O)=O WBZKQQHYRPRKNJ-UHFFFAOYSA-N 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- AFSIMBWBBOJPJG-UHFFFAOYSA-N ethenyl octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OC=C AFSIMBWBBOJPJG-UHFFFAOYSA-N 0.000 description 1
- DNJIEGIFACGWOD-UHFFFAOYSA-N ethyl mercaptane Natural products CCS DNJIEGIFACGWOD-UHFFFAOYSA-N 0.000 description 1
- VOZRXNHHFUQHIL-UHFFFAOYSA-N glycidyl methacrylate Chemical compound CC(=C)C(=O)OCC1CO1 VOZRXNHHFUQHIL-UHFFFAOYSA-N 0.000 description 1
- LNMQRPPRQDGUDR-UHFFFAOYSA-N hexyl prop-2-enoate Chemical compound CCCCCCOC(=O)C=C LNMQRPPRQDGUDR-UHFFFAOYSA-N 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 229910052738 indium Inorganic materials 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000000976 ink Substances 0.000 description 1
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 1
- 229910000359 iron(II) sulfate Inorganic materials 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- GKQPCPXONLDCMU-CCEZHUSRSA-N lacidipine Chemical compound CCOC(=O)C1=C(C)NC(C)=C(C(=O)OCC)C1C1=CC=CC=C1\C=C\C(=O)OC(C)(C)C GKQPCPXONLDCMU-CCEZHUSRSA-N 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000002609 medium Substances 0.000 description 1
- 230000005499 meniscus Effects 0.000 description 1
- 150000002736 metal compounds Chemical class 0.000 description 1
- 239000011104 metalized film Substances 0.000 description 1
- 150000002763 monocarboxylic acids Chemical class 0.000 description 1
- DTSDBGVDESRKKD-UHFFFAOYSA-N n'-(2-aminoethyl)propane-1,3-diamine Chemical compound NCCCNCCN DTSDBGVDESRKKD-UHFFFAOYSA-N 0.000 description 1
- KMBPCQSCMCEPMU-UHFFFAOYSA-N n'-(3-aminopropyl)-n'-methylpropane-1,3-diamine Chemical compound NCCCN(C)CCCN KMBPCQSCMCEPMU-UHFFFAOYSA-N 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- 229940065472 octyl acrylate Drugs 0.000 description 1
- ANISOHQJBAQUQP-UHFFFAOYSA-N octyl prop-2-enoate Chemical compound CCCCCCCCOC(=O)C=C ANISOHQJBAQUQP-UHFFFAOYSA-N 0.000 description 1
- 150000001451 organic peroxides Chemical class 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- RPQRDASANLAFCM-UHFFFAOYSA-N oxiran-2-ylmethyl prop-2-enoate Chemical compound C=CC(=O)OCC1CO1 RPQRDASANLAFCM-UHFFFAOYSA-N 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- ABLZXFCXXLZCGV-UHFFFAOYSA-N phosphonic acid group Chemical group P(O)(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- VSVCAMGKPRPGQR-UHFFFAOYSA-N propan-2-one;sulfurous acid Chemical compound CC(C)=O.OS(O)=O VSVCAMGKPRPGQR-UHFFFAOYSA-N 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 238000007763 reverse roll coating Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 150000003384 small molecules Chemical class 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 235000010267 sodium hydrogen sulphite Nutrition 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 235000010265 sodium sulphite Nutrition 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- WMXCDAVJEZZYLT-UHFFFAOYSA-N tert-butylthiol Chemical compound CC(C)(C)S WMXCDAVJEZZYLT-UHFFFAOYSA-N 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
- 229940071127 thioglycolate Drugs 0.000 description 1
- CWERGRDVMFNCDR-UHFFFAOYSA-M thioglycolate(1-) Chemical compound [O-]C(=O)CS CWERGRDVMFNCDR-UHFFFAOYSA-M 0.000 description 1
- 125000003396 thiol group Chemical group [H]S* 0.000 description 1
- ZTWTYVWXUKTLCP-UHFFFAOYSA-N vinylphosphonic acid Chemical compound OP(O)(=O)C=C ZTWTYVWXUKTLCP-UHFFFAOYSA-N 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
- DGVVWUTYPXICAM-UHFFFAOYSA-N β‐Mercaptoethanol Chemical compound OCCS DGVVWUTYPXICAM-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/12—Polymerisation in non-solvents
- C08F2/16—Aqueous medium
- C08F2/22—Emulsion polymerisation
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/16—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
- C08F220/18—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
- C08F220/1802—C2-(meth)acrylate, e.g. ethyl (meth)acrylate
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/16—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
- C08F220/18—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
- C08F220/1804—C4-(meth)acrylate, e.g. butyl (meth)acrylate, isobutyl (meth)acrylate or tert-butyl (meth)acrylate
Definitions
- the invention relates to a process for the preparation of an aqueous polymer dispersion based on (meth) acrylate ester monomers with a high solids content, the preparation being carried out in the presence of certain protective colloids and preferably emulsifier-free.
- the aqueous polymer dispersions may i.a. be used as an adhesive.
- adhesives based on aqueous dispersions with good performance properties are i.a. be used as an adhesive.
- Water-based adhesive systems have the advantage of reducing organic solvent emissions.
- acrylate ester polymer dispersions also known as acrylate latex.
- Acrylate ester based adhesives are e.g. described in WO 98/23656 and WO 00/50480.
- a high proportion of water often means undesirable expense for drying and filming the aqueous systems. Therefore, dispersions with the highest possible solids content and thus the lowest possible water content are sought.
- Emulsion polymers are often prepared by emulsion polymerization in the presence of non-polymeric, low molecular weight emulsifiers.
- the emulsifiers contained in the dispersion as a result of the preparation can undesirably adversely affect the performance properties. Therefore, emulsifier-free or emulsifier-free polymer dispersions are sought.
- Typical protective colloids are acid group-containing polymers which are water-soluble upon neutralization of the acid groups at elevated pHs.
- Protective colloid-containing polymer dispersions having high solids contents of e.g. more than 55% by weight or more than 60% by weight often have the disadvantage of poor rheological properties and are too viscous or no longer sufficiently flowable for coatings of substrates
- the invention provides a process for preparing an aqueous polymer dispersion, wherein the polymer dispersion has a solids content of greater than 60% by weight, for example at least 61% by weight, at least 63% by weight or at least 65% by weight, and a water-dispersed polymer A is prepared in an aqueous medium by free-radical emulsion polymerization in the presence of a polymeric protective colloid B, and wherein the polymer A is formed to at least 80% by weight of (meth) acrylate ester monomers,
- (Meth) acrylate ester monomers and acid monomers of the protective colloid at least 80% by weight, or at least 90% by weight, e.g. 80 to 100 wt.% Or 90 to 100 wt.%;
- Protective colloids are fed in during the emulsion polymerization in the feed process
- the invention also relates to aqueous polymer dispersions prepared by the process according to the invention and to the use of the aqueous polymer dispersions according to the invention for the production of adhesives.
- the polymer dispersions prepared according to the invention are obtainable by free-radical emulsion polymerization of ethylenically unsaturated compounds (monomers).
- the polymerization is preferably carried out emulsifier-free or emulsifier poor in the sense that no emulsifier is added to stabilize the polymer dispersion of the invention.
- Emulsifiers are added to the polymerization mixture, non-polymeric, amphiphilic, surface-active substances. Small amounts of emulsifiers, e.g. are caused by the use of emulsifier-stabilized polymer seed are harmless.
- the protective colloid B is formed, among others, from acid monomers.
- Acid monomers are ethylenically unsaturated, radically polymerizable compounds which have at least one acid group.
- the acid monomers are used in an amount of preferably from 10 to 50% by weight, in particular from 15 to 45% by weight, based on the total amount of monomers of which the protective colloid is formed.
- the acid monomers are copolymerized with monomers without acid groups, especially nonionic monomers.
- the weight ratio of monomers having acid groups to monomers without acid groups is preferably in the range from 10:90 to 50:50, in particular from 15:88 to 45:55.
- Suitable ethylenically unsaturated sulfonic acids are, for example, vinylsulfonic acid, styrenesulfonic acid, acrylamidomethylpropanesulfonic acid, sulfopropyl acrylate and sulfopropyl methacrylate. Preference is given to acrylic acid and methacrylic acid and their mixture, acrylic acid being particularly preferred.
- the acid groups of the protective colloid can be partially or completely neutralized with suitable bases.
- Sodium hydroxide solution, potassium hydroxide solution or ammonia are preferably used as neutralizing agent.
- Vinyl ether is preferably from 1 to 4 C-containing alcohols.
- hydrocarbons having 4 to 8 carbon atoms and two olefinic double bonds may be mentioned butadiene, isoprene and chloroprene.
- the protective colloid B has crosslinkable groups.
- the crosslinkable groups are preferably obtained by copolymerizing with monomers, which contain crosslinkable groups.
- Preferred crosslinkable groups are, for example, the keto group or at least one further (second) free-radically polymerizable ethylenically unsaturated double bond.
- a suitable ketomonomer is, for example, acetoacetoxyethyl methacrylate (AA-EMA).
- the protective colloid B is formed from
- polymer A is preferably formed to 80 to 100 wt.% Of C1 -10 alkyl (meth) acrylates.
- At least one molecular weight regulator is used in the polymerization of the protective colloid. This can be reduced by a chain termination reaction, the molecular weight of the emulsion polymer.
- the regulators are bound to the polymer, generally to the chain end.
- the amount of regulator is in particular 0.05 to 4 parts by weight, more preferably 0.05 to 0.8 parts by weight and most preferably 0.1 to 0.6 parts by weight, based on 100 Parts by weight of the monomers to be polymerized. Suitable regulators are e.g.
- the regulators are generally low molecular weight compounds having a molecular weight of less than 2000, in particular less than 1000 g / mol.
- the number-average molecular weight of the protective colloids is preferably above 1000 g / mol, in particular above 2000 g / mol and preferably up to 50 000 g / mol or up to 20 000 g / mol. for example, from 1000 to 50,000 g / mol, from 1,000 to 20,000 g / mol or from 2,000 to 20,000 g / mol.
- seed latex is an aqueous dispersion of finely divided polymer particles having an average particle diameter of preferably from 20 to 100 nm. Seed latex is used in an amount of preferably from 0.05 to 5% by weight, particularly preferably from 0.1 to 3% by weight, based on the total amount of monomers. Suitable is, for example, a latex based on Polystyrene or based on polymethylmethacrylate. A preferred seed latex is polystyrene seed.
- methyl acrylate methyl methacrylate, ethyl acrylate, n-butyl acrylate, n-butyl methacrylate, n-hexyl acrylate, octyl acrylate and 2-ethylhexyl acrylate, 2-propylheptyl acrylate.
- mixtures of (meth) acrylic acid alkyl esters are also suitable.
- the polymer A may optionally be composed of other monomers.
- the further monomers can be used in amounts of, for example, from 0 to 20% by weight or from 0.1 to 10% by weight.
- the further monomers may be selected from the group consisting of acid monomers, vinyl esters of carboxylic acids containing up to 20 carbon atoms, vinylaromatics having up to 20 carbon atoms, ethylenically unsaturated nitriles, vinyl halides, vinyl ethers of from 1 to 10 carbon atoms. Atoms containing alcohols, aliphatic hydrocarbons having 2 to 8 carbon atoms and one or two double bonds or mixtures of these monomers. Vinyl esters of carboxylic acids having 1 to 20 carbon atoms are, for.
- vinyl laurate stearate, vinyl propionate, vinyl versatate and vinyl acetate.
- Suitable vinylaromatic compounds are vinyltoluene, ⁇ - and p-methylstyrene, ⁇ -butylstyrene, 4-n-butylstyrene, 4-n-decylstyrene and preferably styrene.
- nitriles are acrylonitrile and methacrylonitrile.
- the vinyl halides are ethylenically unsaturated compounds substituted with chlorine, fluorine or bromine, preferably vinyl chloride and vinylidene chloride.
- vinyl ethers are, for. As vinyl methyl ether or vinyl isobutyl ether.
- Vinyl ether is preferably from 1 to 4 C-containing alcohols.
- hydrocarbons having 4 to 8 carbon atoms and two olefinic double bonds may be mentioned butadiene, isoprene and chloroprene.
- the polymer A may additionally be composed of allyl methacrylate (AMA).
- the monomers for the polymerization of the polymer A may comprise further monomers, for example monomers with carboxylic acid, sulfonic acid or phosphonic acid groups. Preferred are carboxylic acid groups. Called z. For example, acrylic acid, methacrylic acid, itaconic acid, maleic acid or fumaric acid. Other monomers are z. As well as hydroxyl-containing monomers, in particular Ci-Cio-hydroxyalkyl (meth) acrylates and (meth) acrylamide.
- Other monomers which may also be mentioned are crosslinking monomers.
- the monomers used for the polymerization of the polymer A comprise less than 5 wt .-%, less than 1 wt .-% or no monomers with acid groups.
- the monomers for the polymerization of the polymer A are selected so that the calculated glass transition temperature in the range of -60 ° C to 0 ° C, in particular from -50 ° C to -20 ° C.
- the monomers for the polymerization of the polymer A are selected so that the calculated glass transition temperature in the range of -60 ° C to 0 ° C, in particular from -50 ° C to -20 ° C.
- the preparation of the polymer dispersion according to the invention is carried out by emulsion polymerization.
- emulsion polymerization ethylenically unsaturated compounds (monomers) are polymerized in water, ionic and / or nonionic emulsifiers and / or protective colloids or stabilizers usually being used as surface-active compounds for stabilizing the monomer droplets and the polymer particles later formed from the monomers .
- the production process according to the invention is distinguished by the fact that it is possible to dispense with emulsifiers as far as possible or completely.
- the protective colloid B is used.
- the neutralization of acid groups of the protective colloid preferably takes place before or during the polymerization of the polymer A. After all monomers have been added, the amount of neutralizing agent needed to neutralize at least 10%, preferably 30 to 100% or 30 to 90% acid equivalents is preferably contained in the polymerization vessel ,
- the addition of protective colloid and monomers is carried out according to the invention in a characteristic Rampfahrweise.
- the preparation process according to the invention is characterized in that at least 80% by weight, preferably 80 to 100% by weight of the total amount of the protective colloid are fed in during the emulsion polymerization in the feed process and that the monomer addition takes place in the feed process, wherein the feed rate increases with time, ie the final rate of monomer feed is higher than the initial rate.
- the feed rate preferably increases continuously or incrementally in several steps, e.g. in at least three or at least five steps.
- the feed rate for the protective colloid also increases continuously or in several steps, e.g. incrementally in at least three or at least five steps.
- protective colloid preferably begins only after the polymerization has been started and at least 1% by weight, at least 2% by weight or at least 5% by weight of the total amount of monomer has already been added to the polymerization vessel.
- the addition of protective colloid is preferably carried out continuously or incrementally and in parallel with the continuous or incremental addition of the remaining monomers.
- the polymerization preferably takes place in such a way that during the emulsion polymerization a maximum of 10% by weight of the monomers used to form the polymer A are added in the initial rate of the monomer feed or in a feed rate which is less than the terminal rate of the monomer feed.
- the emulsion polymerization can be started with water-soluble initiators.
- Water-soluble initiators are e.g. Ammonium and alkali metal salts of peroxodisulphuric acid, e.g. Sodium peroxodisulfate, hydrogen peroxide or organic peroxides, e.g. tert
- Butyl hydroperoxide also suitable as an initiator are so-called reduction-oxidation (redox) initiator systems.
- the redox initiator systems consist of at least one mostly inorganic reducing agent and one inorganic or organic oxidizing agent.
- the oxidation component is, for example, the above-mentioned initiators for emulsion polymerization.
- the reduction components are, for example, alkali metal salts of sulfurous acid, such as sodium sulfite, sodium bisulfite, alkali metal salts of the disulfurous acid such as sodium disulfite, bisulfite addition compounds of aliphatic aldehydes and ketones such as acetone bisulfite or reducing agents such as hydroxymethanesulfinic acid and salts thereof, or ascorbic acid.
- alkali metal salts of sulfurous acid such as sodium sulfite, sodium bisulfite
- alkali metal salts of the disulfurous acid such as sodium disulfite
- bisulfite addition compounds of aliphatic aldehydes and ketones such as acetone bisulfite or reducing agents such as hydroxymethanesulfinic acid and salts thereof, or ascorbic acid.
- the red-ox initiator systems can be used with the concomitant use of soluble metal compounds whose metallic component can occur in multiple valence states.
- Typical redox initiator systems are, for example, ascorbic acid / iron (II) sulfate / sodium peroxodisulfate, tert-butyl hydroperoxide / sodium disulfite, tert-butyl Butyl hydroperoxide / Na hydroxymethanesulfinic.
- the individual components for example the reduction component, may also be mixtures, for example a mixture of the sodium salt of hydroxymethanesulfinic acid and sodium disulfite.
- the initiators mentioned are usually used in the form of aqueous solutions, the lower concentration being determined by the amount of water acceptable in the dispersion and the upper concentration by the solubility of the compound in question in water.
- the concentration of initiators 0.1 to 30 wt .-%, preferably 0.5 to 20 wt .-%, particularly preferably 1, 0 to 10 wt .-%, based on the monomers to be polymerized. It is also possible to use a plurality of different initiators in the emulsion polymerization.
- the molecular weight regulators mentioned above for the preparation of the protective colloid can be used.
- aqueous dispersions of the polymer are generally obtained with solids contents of greater than 60% by weight, for example at least 61% by weight, at least 63% by weight or at least 65% by weight.
- a bimodal or polymodal particle size can be adjusted in order to obtain an even better rheological behavior, in particular a lower viscosity.
- the polymer thus prepared is preferably used in the form of its aqueous dispersion.
- the size distribution of the dispersion particles may be monomodal, bimodal or multimodal. In the case of monomodal particle size distribution, the average particle size of the polymer particles dispersed in the aqueous dispersion is preferably less than 400 nm, in particular less than 200 nm.
- average particle size is meant the dso value of the particle size distribution, ie 50% by weight of the total mass of all particles a smaller particle diameter than the dso value.
- the particle size distribution can be determined in a known manner with the analytical ultracentrifuge (W. Gurchtie, Makromolekulare Chemie 185 (1984), page 1025-1039).
- the particle size can be up to 1000 nm.
- the pH of the polymer dispersion is preferably adjusted to pH greater than 5, in particular to a pH of between 5.5 and 8.
- the invention also relates to the aqueous polymer dispersions prepared according to the invention.
- the invention also relates to the use of the aqueous polymer dispersions prepared according to the invention for the production of adhesives, in particular for the production of pressure-sensitive adhesives or laminating adhesives, e.g. for the production of composite films or for protective film lamination.
- the present invention thus also relates to a process for the preparation of adhesive articles, e.g. Labels or composite films in which an aqueous adhesive preparation is used which comprises at least one inventive polymer dispersion and wherein a substrate is coated with the aqueous adhesive preparation.
- the aqueous polymer dispersions can be used as such or after packaging with customary auxiliaries.
- auxiliaries are, for example, wetting agents, thickeners, further protective colloids, light stabilizers, biocides, defoamers, etc.
- the adhesive formulations according to the invention may be mixed with softening resins (Tackifiern) or other plasticizers.
- Tackifiern softening resins
- the process for producing composite films at least two films are bonded together using the aqueous polymer dispersion.
- the polymer dispersion of the invention or a correspondingly prepared preparation is preferably applied to a substrate to be bonded with a layer thickness of 0.1 to 20 g / m 2 , more preferably 1 to 7 g / m 2 z. B. by doctoring, brushing, etc. applied.
- Conventional coating methods can be used, eg roll coating, reverse roll coating, gravure roll coating, countergraduate roll coating, brush coating, bar brushing, spray coating, airbrush coating, Meniscus coating, curtain coating or dip coating. After a short time to vent the dispersion water (preferably after 1 to 60 seconds), the coated substrate can then be further processed.
- the polymer dispersion according to the invention is preferably used as one-component agent, ie without additional crosslinking agents, in particular without isocyanate crosslinkers.
- the polymer dispersion of the present invention may also be used as a two-component adhesive in which a crosslinking component such as a water-emulsifiable isocyanate is added.
- the protective colloid contains at least one crosslinkable group, e.g. Keto groups.
- the adhesive formulation then preferably contains at least one keto- group-reactive compound, e.g. Diamines, preferably propylenediamine, diethylenetriamine, dipropylenetriamine, N- (2-aminoethyl) aminopropylamine, N, N-bis (3-aminopropyl) methylamine, N ⁇ -Bis ⁇ -aminopropy ⁇ ethylenediamine, preferably in an amount of a few weight percent (eg 235 ⁇ _ propylene diamine to 100 ml dispersion).
- Other reactive groups (detailed description: J.W. Taylor, M.A.
- Suitable substrates are e.g. Paper or polymer films. The films may be printed or metallized on the side coated with the adhesive. Suitable substrates are z.
- As polymer films in particular of polyethylene (PE), oriented polypropylene (OPP), unstretched polypropylene (CPP), polyamide (PA), polyethylene terephthalate (PET), polyacetate, cellophane, with metal, for.
- PE polyethylene
- OPP oriented polypropylene
- CPP unstretched polypropylene
- PA polyamide
- PET polyethylene terephthalate
- polyacetate cellophane
- metal for.
- coated (steamed) polymer films in short: metallized films
- metal foils for. B. aluminum.
- the films mentioned can each other or with a film of another type, for.
- a surface treatment of the film substrates is not absolutely necessary before coating with a polymer dispersion according to the invention. Better results can be obtained, however, by modifying the surface of the film substrates prior to coating.
- conventional surface treatments can be used, eg Corona treatment to enhance the adhesion.
- the corona treatment or other surface treatments are performed to the extent necessary for sufficient wettability with the coating composition. Usually, a corona treatment of about 10 watts per square meter per minute is sufficient for this purpose.
- primers or intermediate layers between the film substrate and the adhesive coating it is optionally also possible to use primers or intermediate layers between the film substrate and the adhesive coating.
- the composite films, further, additional functional layers have, for example, barrier layers, printing layers, dye or lacquer layers or protective layers. The functional layers may be located outside, ie on the side of the film substrate facing away from the adhesive side, or inside, between the film substrate and the adhesive layer.
- the temperature is raised from 75 to 95 ° C in 3 hours.
- other functionalities can be introduced into the protective colloids, for example keto groups via AAEMA as monomer, so that post-crosslinking is possible after film formation. This can be detected by DMA measurements.
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Polymerisation Methods In General (AREA)
Abstract
L'invention porte sur un procédé de fabrication d'une dispersion polymère aqueuse présentant une teneur élevée en substance solide, supérieure à 60% en poids. Selon l'invention, un polymère dispersé est fabriqué par polymérisation en émulsion radicalaire en présence d'un colloïde protecteur polymère. Ce polymère est formé d'au moins 80% en poids de monomères esters de (méth)acrylate et le colloïde protecteur polymère est formé de monomères acides et d'au moins 10% en poids de monomères esters de (méth)acrylate, et la somme des monomères esters de (méth)acrylate et des monomères acides du colloïde protecteur s'élève au moins à 80% en poids. La polymérisation en émulsion se produit pendant le procédé d'apport en masse de monomères, la vitesse de départ d'apport en masse de monomères étant inférieure à la vitesse de fin d'apport en masse de monomères. Les dispersions polymères peuvent être utilisées entre autres en tant que colle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP13770481.3A EP2904018A1 (fr) | 2012-10-05 | 2013-09-27 | Fabrication de dispersions polymères aqueuses présentant des colloïdes protecteurs, au cours d'un procédé d'apport en masse de monomères |
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US201261710015P | 2012-10-05 | 2012-10-05 | |
| EP12187454 | 2012-10-05 | ||
| EP13770481.3A EP2904018A1 (fr) | 2012-10-05 | 2013-09-27 | Fabrication de dispersions polymères aqueuses présentant des colloïdes protecteurs, au cours d'un procédé d'apport en masse de monomères |
| PCT/EP2013/070178 WO2014053410A1 (fr) | 2012-10-05 | 2013-09-27 | Fabrication de dispersions polymères aqueuses présentant des colloïdes protecteurs, au cours d'un procédé d'apport en masse de monomères |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP2904018A1 true EP2904018A1 (fr) | 2015-08-12 |
Family
ID=47010342
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP13770481.3A Withdrawn EP2904018A1 (fr) | 2012-10-05 | 2013-09-27 | Fabrication de dispersions polymères aqueuses présentant des colloïdes protecteurs, au cours d'un procédé d'apport en masse de monomères |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US20150284482A1 (fr) |
| EP (1) | EP2904018A1 (fr) |
| CN (1) | CN104822710A (fr) |
| WO (1) | WO2014053410A1 (fr) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3286274B1 (fr) * | 2015-04-20 | 2019-12-25 | Basf Se | Colle à froid aqueuse |
| EP3390473A1 (fr) * | 2015-12-17 | 2018-10-24 | Basf Se | Dispersions polymères aqueuses pauvres en émulsifiant pour la préparation de feuilles composites |
| ES2931335T3 (es) * | 2018-04-20 | 2022-12-28 | Basf Se | Composición adhesiva con contenido de gel a base de reticulación mediante grupos ceto o aldehído |
| WO2021123196A1 (fr) | 2019-12-20 | 2021-06-24 | Basf Se | Polymères en émulsion à haute teneur en solides stabilisés à l'aide de résine ensemencée |
| EP4448591A1 (fr) * | 2021-12-15 | 2024-10-23 | Basf Se | Procédé de préparation d'une dispersion aqueuse de polymère |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2004076581A1 (fr) * | 2003-02-28 | 2004-09-10 | Soken Chemical & Engineering Co., Ltd. | Adhesif sensible a la pression de type emulsion et procede de fabrication associe |
| JP4250757B2 (ja) * | 2003-02-28 | 2009-04-08 | 綜研化学株式会社 | エマルジョン型粘着剤の製造方法 |
| US7939572B2 (en) * | 2004-08-31 | 2011-05-10 | Rohm And Haas Company | Aqueous dispersion of polymeric particles |
| US8999358B2 (en) * | 2005-03-09 | 2015-04-07 | Basf Aktiengesellschaft | Aqueous insecticidal compositions and the use thereof for protecting lignocellulose-containing materials |
-
2013
- 2013-09-27 EP EP13770481.3A patent/EP2904018A1/fr not_active Withdrawn
- 2013-09-27 WO PCT/EP2013/070178 patent/WO2014053410A1/fr not_active Ceased
- 2013-09-27 CN CN201380062186.7A patent/CN104822710A/zh active Pending
- 2013-09-27 US US14/432,666 patent/US20150284482A1/en not_active Abandoned
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2014053410A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2014053410A1 (fr) | 2014-04-10 |
| CN104822710A (zh) | 2015-08-05 |
| US20150284482A1 (en) | 2015-10-08 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| EP2619239B1 (fr) | Adhésifs sensibles à la pression basés sur des dispersions aqueuses obtenues par procédé en plusieurs étapes | |
| EP2697323B1 (fr) | Dispersion d'adhésif sensible à la pression, contenant des polymères préparés par polymérisation par étapes lesquels comportent des groupes uréido ou analogues | |
| EP3405540B1 (fr) | Utilisation d'un adhésif de stratification monocomposant pour le contrecollage de films composites | |
| EP2697324B1 (fr) | Dispersion d'adhésif de contact contenant des polymères comportant des groupes uréido ou des groupes analogues uréido et comportant des groupes glycidyle | |
| EP2445943B1 (fr) | Emballage refermable scellé à froid et composition pour le produire | |
| EP2791180B1 (fr) | Utilisation de dispersions polymères aqueuses pour améliorer la résistance aux agressions chimiques | |
| EP2978818B1 (fr) | Utilisation d'une dispersion polymère pour sceller à froid | |
| EP2904018A1 (fr) | Fabrication de dispersions polymères aqueuses présentant des colloïdes protecteurs, au cours d'un procédé d'apport en masse de monomères | |
| EP3286235B1 (fr) | Dispersions aqueuses de polymères pour le contrecollage de films composites | |
| WO2018015169A1 (fr) | Procédé de préparation d'une dispersion polymère aqueuse ayant une résistance améliorée aux produits chimiques | |
| EP3202795B1 (fr) | Utilisation d'une dispersion d'adhésif pour le laminage brillant de films | |
| EP2719532B1 (fr) | Utilisation d'une dispersion d'adhésif pour le laminage de films | |
| EP3390473A1 (fr) | Dispersions polymères aqueuses pauvres en émulsifiant pour la préparation de feuilles composites | |
| EP3271409B1 (fr) | Dispersions aqueuses de polymères contenant de l'oxazoline pour le contrecollage de films composites | |
| EP0900651B1 (fr) | Utilisation de dispersions polyacrylique aqueuses comme adhésif pour stratifiés | |
| EP1979430A1 (fr) | Matiere auto-adhesive | |
| EP2038358A1 (fr) | Film adhésif avec au moins deux phases continues | |
| WO2011003864A1 (fr) | Dispersion de polymères soudable à froid, préparée par polymérisation en émulsion en présence d'un copolymère éthylène/acide (méth) acrylique | |
| EP0798357B1 (fr) | Utilisation de dispersions aqueuses comme laque thermosoudable | |
| WO2019201695A1 (fr) | Composition d'additifs pour dispersions aqueuses de polymères hydrophobes | |
| DE102005012813B4 (de) | Verwendung einer Zusammensetzung enthaltend ein vernetzbares Polymer als Kaschierklebstoff | |
| EP0982383B1 (fr) | Adhésifs réticulés par sels de métal | |
| DE19838667A1 (de) | Verwendung wäßriger Polyacrylatdispersionen als Kaschierklebstoffe |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
|
| 17P | Request for examination filed |
Effective date: 20150506 |
|
| AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL NO PL PT RO RS SE SI SK SM TR |
|
| AX | Request for extension of the european patent |
Extension state: BA ME |
|
| DAX | Request for extension of the european patent (deleted) | ||
| STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
|
| 18D | Application deemed to be withdrawn |
Effective date: 20170401 |