EP2917145A1 - Procédé et dispositif de production de contenants de boissons - Google Patents

Procédé et dispositif de production de contenants de boissons

Info

Publication number
EP2917145A1
EP2917145A1 EP13789795.5A EP13789795A EP2917145A1 EP 2917145 A1 EP2917145 A1 EP 2917145A1 EP 13789795 A EP13789795 A EP 13789795A EP 2917145 A1 EP2917145 A1 EP 2917145A1
Authority
EP
European Patent Office
Prior art keywords
containers
filled
liquid
plastic
product
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP13789795.5A
Other languages
German (de)
English (en)
Other versions
EP2917145B1 (fr
Inventor
Wolfgang Sauspreischkies
Stephan Mayr
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Krones AG
Original Assignee
Krones AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Krones AG filed Critical Krones AG
Publication of EP2917145A1 publication Critical patent/EP2917145A1/fr
Application granted granted Critical
Publication of EP2917145B1 publication Critical patent/EP2917145B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/007—Applications of control, warning or safety devices in filling machinery
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22—Details
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22—Details
    • B67C2003/227—Additional apparatus related to blow-moulding of the containers, e.g. a complete production line forming filled containers from preforms
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/001—Cleaning of filling devices

Definitions

  • the present invention relates to a method and an apparatus for producing beverage containers.
  • Such methods and devices have been known for a long time from the prior art.
  • such methods are known in which first plastic preforms are formed into plastic containers and then the plastic containers thus formed are filled with a liquid and in particular a beverage.
  • several components or partial products are guided to each other, such as the plastic containers themselves, their closures and the beverage to be filled.
  • the problem often arises that the residual products must be disposed of and that, in addition, high conversion times are required. Therefore, from the prior art, methods are known in which such a product change is to be facilitated.
  • DE 10 2008 037708 A1 describes a method for treating beverage containers.
  • a subset of the product located in a feed line is detected in order to be able to calculate the quantities still needed more easily.
  • the disclosure content of this document is hereby fully incorporated by reference into the subject of the present application.
  • the content of paragraphs [0008] to [0030] of this document is made the subject of the present disclosure.
  • it is left to the operators of a system when the task of the objects is stopped, for example, on a transport device such as a conveyor belt.
  • the experience and the motivation of the operating staff plays a decisive role in this.
  • Another possibility known from the prior art is an iterative approach, which determines the respective numbers by trial and error, which can then be stored in a controller.
  • this approach must be carried out consuming for each product that is processed at the customer.
  • plastic preforms are fed to a forming device in a first method step.
  • these plastic preforms are formed into plastic containers by means of this forming device.
  • these plastic containers are transported to a filling device and further terhin the plastic containers are filled by means of the filling device with a liquid, said filling means comprises a reservoir for the liquid to be filled. Finally, the filled containers are closed by means of closures.
  • a product change is carried out by first liquid to be filled with a first container to be filled with a second liquid to be filled second containers, for the purpose of this product change, a desired amount of the first liquid to be filled beverage containers is determined or predetermined and determines a residual amount of liquid to be filled is so as to allow the widest possible consumption of the liquid to be filled, the first containers and / or the first container closures as part of the product change.
  • the specification of the desired amount can be done by a user input but also by the actual circumstances.
  • the desired amount is predetermined approximately by the residual amount in a reservoir, that is, as long as is produced until the last liquid tank or Siruptank is empty.
  • the product change can be carried out in such a way that the first liquid to be filled, the first beverage containers and / or the first container closures are consumed as far as possible.
  • the container closures, the containers and the product to be filled are also referred to below as product components.
  • the amount of a product component which is still in the feed paths for example the amount of liquid which is present in a supply line between the storage container and the containers to be filled or, alternatively, the quantity of containers which are attached to one Feed path between the plastic preform feeder and the area is to be filled in the containers with the product.
  • a procedure of change of a product is to be carried out without operator, as far as no mechanical settings must be made, which can not yet run automatically.
  • the operator can already input beforehand at the machines or at a control center which change parameters the respective machines perform (such as, for example, the change to a follow-up product, the change of the closures, the selection of rinsing and cleaning processes and the like).
  • the device independently carries out a variety change, wherein the device can also be controlled here in such a way that the change takes place in a time-optimized manner.
  • a further advantageous method takes place before Product change a discharge of at least not completely used components.
  • the liquid itself is consumed as completely as possible.
  • other components such as the remaining containers in which this liquid should be filled, plastic preforms, which are converted to the containers, or container closures for these containers are discharged.
  • the discharge of these components is done automatically.
  • the occupancy of such transport devices from a delivery point to their use, preferably automatically or manually, is preferably preferred.
  • the machine stops and other operations such as a rinsing process, a cleaning process, a sterilization process or the like, take place. These processes can also be initiated automatically.
  • an estimate of at least one residual quantity is made before the product change. It is thus possible, for example, to estimate how many of the respective product components are still in the feed paths well before the actual product change.
  • the amount of beverage that can not yet be produced or that is already in the tank and the pipelines can be determined. This results in a rough but sufficiently accurate estimate of how many containers can still be filled at this early stage. With this number or estimate, the material flows to the consuming machines, such as a capper and the forming device then stopped in time when already sufficient material is on the way.
  • the refilling with a new product is either set by the user or this is done automatically.
  • the described process can be used not only during a grade change but also at the end of production.
  • the above-mentioned further operations, such as rinsing, cleaning or automated, mechanical changes are preferably carried out by the machines without further intervention.
  • the operator thus has time for non-automated changeovers or other activities that have to be done during the grade change.
  • the restart takes place automatically for the next production when all materials and the product are available again.
  • the supply of at least one component is stopped before the product change.
  • the determination of the respective residual quantities of product components can be carried out in different ways.
  • the method according to the invention serves to minimize the times for this change.
  • the output of these objects from a storage container into the transport devices or onto the belts should, as mentioned above, be stopped in good time.
  • the number of objects on the transport device should be known as accurately as possible. This number can then be compared with the presupposed as known amount of still needed beverage containers.
  • At least one percentage transit time of at least one transport device which transports such a component is determined. Since the speed of the transport devices is not changed, it is conceivable to work in a start-stop mode.
  • the percentage of running to total time can be determined with a time measuring device, such as a stopwatch, in a given observation period and is the coefficient between the transit time and the total time.
  • the filling time or delivery time is preferably taken into account, i. that time that the components, such as plastic preforms, closures, or even the product from their respective reservoir to the end of the transport, i. the point where it needs to be merged with the other products.
  • This can be determined by a pure time measurement and is (depending on plant performance) a fixed plant parameter that does not change.
  • machine performance is preferably taken into account, ie the machine power of the machine that processes the objects. This should be constant during the measuring time, in which the percentage running time is determined and can be read directly on modern machines. One common unit is bottles per hour. Therefore The following equation can be used to calculate the number of components or objects in the transport path:
  • Number of objects (P- t 3 ) / (3600 [s / h] -Lz).
  • Another possibility for determining the number of objects is the quotient of a transport device length and a transport device speed, for example from a belt length and a belt speed instead of the filling time. If the number of components or piece goods on the transport devices is greater than the number of objects still required to complete the production, the delivery from the storage container of the objects can be stopped on the transport device. At the end of production, ideally only a small amount of components will be available.
  • the components are in particular at least partially and preferably completely batchwise supplied goods, but it would also be an application to volumes or to supplied liquids conceivable. However, for the purpose of calculating the quantities, in particular piecewise supplied goods are suitable. It would also be possible to apply the invention to other equipment of the containers such as their labels. Preferably, therefore, the containers to be produced are also labeled, which can be done before or after the filling of the containers. In this case, a residual amount of the still to be supplied labels can be determined. It would also be possible to control a product change in such a way that the respective old labels are used as far as possible. In a further advantageous method, a residual amount of the product component still in a transport device is determined, as explained in greater detail above.
  • a Prodkutkomponente is considered as a buffer further.
  • a certain number is determined, but then advantageously a certain surcharge is made, ie in fact a little more products are requested.
  • at the end of production is still a small amount, which serves as a safety buffer on the transport facilities available with which, for example, misfires, failures and the like can be compensated.
  • relevant parameters for the product change are determined during the operating mode of the device.
  • movements of the transport devices or of a conveyor belt are taken into account in a control of this transport device.
  • the required parameters are recorded and evaluated during a specific period of time during the particular production.
  • the abovementioned percentage running time can be carried out as a function of the various objects, such as, for example, containers or container closures or also of the filling product.
  • the period of time for this determination is at least 3 minutes, preferably at least 5 minutes, more preferably at least 10 minutes.
  • the other values mentioned above can be measured according to availability, taken over from the control or entered manually and firmly.
  • the evaluation for an object can be done multiple times to achieve a higher accuracy.
  • all results for the set of objects on the bands are determined for a type, for example by arithmetic averaging. These average values can be permanently stored or, preferably, redefined during each production. In this way, any changes in circumstances can be dealt with automatically.
  • the supply of the plastic preforms is not interrupted during a product change. In this way, as explained in more detail below, jams in the feed lines of the plastic preforms can be prevented.
  • the present invention is further directed to an apparatus for producing containers filled with liquids, which has a feed device for feeding plastic preforms, a forming device which converts the plastic preforms into plastic containers, one in a transport direction of the plastic containers. conditions arranged after the forming device filling device which fills the plastic containers with a liquid, and a closing device which closes the plastic containers with a closure. Furthermore, the device has a first detection device in order to determine an amount of the liquid to be filled in the device, and a second detection device in order to determine an amount of plastic containers located in the device. Furthermore, a desired amount of filled containers to be produced can be specified.
  • a processor device which is designed in such a way that it initiates and / or controls a product change or a production end as a function of the results which are output by the first and the second detection device and also in response to the desired quantity of containers to be filled.
  • This processor device may be a separate device or preferably be integrated into the machine control.
  • the residual amount of the product still to be filled is detected, in particular taking into account a product located in the filling lines and the amount of containers, which also takes into account in particular an amount in the supply lines or transport facilities existing containers becomes. Also in this way, as mentioned above, product consumption can be reduced. In particular, the changeover times required for a product change or for a product can also be reduced in this way.
  • the detection devices may be components such as counters. However, it would also be possible for the detectors to merely determine the respective quantities based on other machine parameters, such as the production speed, as explained above. This means that the detection devices can also be stored purely on the software side in the machine control.
  • a detection device is preferably a device which is able to determine a respective quantity of a component. This determination can be either an accurate determination of the number of pieces or residual quantity as well as an estimate.
  • a detection device is also provided to determine an amount of container closures located in the device. Again, the respective feed lines are preferably taken into account.
  • the forming device is a stretch blow molding machine.
  • This preferably has a movable and in particular a rotatable carrier on which a plurality of forming stations is arranged.
  • these forming stations each have blow molds within which the plastic preforms are expanded to the plastic containers.
  • the device also has transport devices which, for example, transport the finished blown containers to the filling device. It is advantageous also a number of containers within these transport devices adjustable or specifiable. Preferably, these transport devices transport the containers at least in sections and preferably completely isolated.
  • the feeding device for feeding the plastic preforms to the forming device in which case the forming device is understood here to include, in particular, a preformed oven for heating the plastic preforms
  • the accessory The plastic preforms are transported seamlessly, ie the last "old" plastic preform (of the first product) is immediately followed by the first new plastic preform, ie the plastic preform used for the new product.
  • the device when changing the plastic preforms, the channel is not emptied. In this way, the old plastic preforms serve as a support for the new plastic preforms.
  • the old plastic preforms are automatically eliminated in the channel in front of the furnace of the forming device when they bring the new plastic preforms to the blow molding machine.
  • the device thus has a discharge point for discharging the plastic preforms. This is preferably arranged in front of the heating device for heating the plastic preforms or at least before the forming device for forming the plastic preforms to plastic containers.
  • the device also has a sorting device for sorting the plastic preforms, such as a so-called roll sorted.
  • a counting register in the Umformungsvortechnische- after Rollensortierer- provided by means of which the plastic preforms can be counted and by means of which in particular the still old plastic preforms, which are to be loaded, can be counted.
  • This counting register can be realized, for example, by the inlet star on the blow molding machine.
  • the roller sorter or the sorting device is emptied and the excess plastic preforms that are still in the transport device are advantageously discharged in front of the roller sorter.
  • the new plastic preforms are conveyed in the roller sorter, they are based on the old plastic preforms located in the channel.
  • the old plastic preforms are, as mentioned, discharged via a counting register.
  • the device preferably has at least one discharge device for discharging at least one product component, wherein this discharge device is arranged in front of an area in which this product component is combined with another product component, for example, connected.
  • the device has a plurality of such discharge devices and in particular in each case at least one discharge device for each product component.
  • a plurality of guide devices arranged one after the other in a direction of movement of this product component are present for a product component, for example two or more diversion devices for discharging plastic preforms.
  • Fig. 1 is a schematic representation of a device according to the invention
  • FIG. 2 shows two diagrams for illustrating the method according to the invention
  • Fig. 3a, 3b two block diagram-like representations to illustrate the determination of the products located in the feeders.
  • this system has as plant components a forming device 2, by means of which plastic preforms are formed into plastic containers, a filling device 4 and a closing device 6.
  • the reference numeral 22 refers to a storage device for plastic preforms and the reference numeral 24 to a conveyor for feeding the plastic preforms.
  • the reference numeral 10 refers to a (only schematically and not shown in detail) plastic preform, which is fed via a transport path 26 and a feed chute 32 first to a furnace 34 and then the actual forming device 2.
  • Reference numeral 36 denotes a first diverting device for discharging plastic preforms.
  • the reference numeral 28 refers to a (but hidden) second diverting device for discharging plastic preforms, in particular in the run-up to a conversion process.
  • the product to be filled or in this case a syrup, which is mixed into the beverage is stored in storage containers 42 and first reaches a mixing device 44. From there, the product to be bottled is fed via a supply line 46 into the filling device 4 designated in its entirety
  • the containers filled in this way are further transferred to a closing device 6 and the containers 20 are closed by means of this closing device.
  • the reference numeral 62 refers to a storage device for closures, the reference numeral 64 to a first conveyor, such as a steep conveyor, and the reference numeral 68 to a further transport device, which promotes the closures to the capper 6.
  • Reference numeral 66 denotes a discharge path for discharging the plastic preforms. Under Ausleittiern or diversion devices are understood in the context of the present invention, such devices which discharge a certain product component before the place of their assembly with other product components from the plant or discharge.
  • Reference numeral 12 refers to a first detection means (shown only schematically) which serves to detect an amount of the product to be filled in the respective supply lines 46.
  • the reference numeral 14 denotes a second detection means which detects the amount of containers in the plant. It is both possible to detect the number of plastic preforms 10, as well as the number of those containers or plastic preforms, which are located for example in the oven 34 and in the forming device 2 itself.
  • the reference numeral 18 denotes a (also shown only schematically) third detection means which detects the number of container closures in the transport system 64 and 68.
  • these individual registered numbers can be matched to one another in such a way that it is possible, for example the product, which is located in the lines, still to consume completely and to provide the necessary number of containers and container closures available. Subsequently, excess containers or in particular plastic preforms can be discharged via the diversion devices 36 and 28, respectively.
  • the reference numeral 50 designates a control device, which in particular controls this product change, wherein this control device can in particular also take into account the respective values determined by the detection devices.
  • this control device can communicate with the individual detection devices, and it would also be conceivable for these detection devices to be integrated into the control.
  • the control device also has a processor device 52 which controls the product change of the system as a function of the respectively detected or determined quantities.
  • the individual detection devices may also be included in the machine controls.
  • the second lead-out device 28 for the plastic preforms serves, in particular, for the purpose that the plastic preform channel 32 does not have to be moved completely empty, but, as described above, the "new" plastic preforms can connect directly to the "old" plastic preforms. Between the Kunststoffvorformlingrin- ne 32 and the furnace therefore another (not shown) drainage is provided in order to be able to eject the still old plastic preforms after a product change.
  • Fig. 2 shows a comparison between a prior art method (left side) and a method according to the invention.
  • the number of still required containers is determined or specified (for example by a user input).
  • a fixed input content or a fixed number of itself product components still in the transport devices
  • the content on the transport is also determined, that is to say in particular the number of containers or the container. Conclusions or even the product.
  • a matching of the content with the required number thus takes place, instead of the fixed content specified in the prior art.
  • the method step of determining the content shown here can be repeated for several product components and, as illustrated, can also be carried out during ongoing production.
  • Fig. 3a shows a diagram for illustrating the determination of the content. It is conceivable that either the filling time is determined manually or is determined automatically. This value is again output and the system parameters concerning the filling time are stored.
  • the amount in the respective filling lines can be determined, the corresponding values are stored.
  • This amount can be determined for example via flow meters and / or taking into account a diameter and a length of the respective lines.
  • This method for determining the content is preferably carried out only once, for example during configuration and / or commissioning of the system.
  • the respective measurements are performed.
  • the start / stop time of the transport devices or conveyor belts can be determined and then, as explained above, the percentage transit time can be determined.
  • the content can thus also be determined in the transport device, for example the number of closures or containers or also of the product. If, in addition, the filling time illustrated above is taken into account, it is possible in this way to determine exactly when exactly the change is to be carried out.
  • the system can also initiate a change process depending on the results thus determined.

Landscapes

  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
  • Basic Packing Technique (AREA)
  • Sealing Of Jars (AREA)

Abstract

Dispositif et procédé pour la production de contenants de boissons (20) comprenant les étapes suivantes : alimentation d'un dispositif de formage (2) avec des préformes de plastique. formage des préformes de plastique (10) pour produire les contenants en plastique (20) au moyen du dispositif de formage (2), transport des contenants en plastique (20) jusqu'à un dispositif de remplissage (4), remplissage des contenants de plastique (20) avec un liquide au moyen du dispositif de remplissage (4), ce dispositif de remplissage (4) comportant un réservoir de liquide de remplissage, fermeture des contenants pleins à l'aide d'éléments d'obturation, un changement de produit étant effectué entre des premiers contenants à remplir avec un premier liquide et des seconds contenants à remplir avec un second liquide, et à cette fin, une quantité voulue de contenants à remplir avec le premier liquide est prédéfinie, et une quantité restante de liquide de remplissage est déterminée, afin de permettre une utilisation aussi complète que possible du liquide de remplissage, des premiers contenants ou des premiers éléments d'obturation de contenants lors du changement de produit, l'utilisateur pouvant déterminer si le premier liquide de remplissage, les premiers contenants à boisson, ou les premiers éléments d'obturation qui doivent être utilisés aussi complètement que possible.
EP13789795.5A 2012-11-12 2013-11-12 Procédé et dispositif de production de contenants de boissons Active EP2917145B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102012021997.0A DE102012021997A1 (de) 2012-11-12 2012-11-12 Verfahren zum Herstellen von Getränkebehältnissen und Vorrichtung zum Herstellen von Getränkebehältnissen
PCT/EP2013/073640 WO2014072531A1 (fr) 2012-11-12 2013-11-12 Procédé et dispositif de production de contenants de boissons

Publications (2)

Publication Number Publication Date
EP2917145A1 true EP2917145A1 (fr) 2015-09-16
EP2917145B1 EP2917145B1 (fr) 2021-08-11

Family

ID=49582750

Family Applications (1)

Application Number Title Priority Date Filing Date
EP13789795.5A Active EP2917145B1 (fr) 2012-11-12 2013-11-12 Procédé et dispositif de production de contenants de boissons

Country Status (5)

Country Link
US (1) US10252899B2 (fr)
EP (1) EP2917145B1 (fr)
CN (1) CN104781183B (fr)
DE (1) DE102012021997A1 (fr)
WO (1) WO2014072531A1 (fr)

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DE102021115729A1 (de) * 2021-06-17 2022-12-22 Krones Aktiengesellschaft Vorrichtung und Verfahren zum Inspizieren von befüllten Behältnissen und deren Füllgut

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Also Published As

Publication number Publication date
DE102012021997A1 (de) 2014-05-15
CN104781183A (zh) 2015-07-15
US20160272476A1 (en) 2016-09-22
WO2014072531A1 (fr) 2014-05-15
EP2917145B1 (fr) 2021-08-11
US10252899B2 (en) 2019-04-09
CN104781183B (zh) 2017-10-03
WO2014072531A9 (fr) 2014-07-03

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