EP2952437A1 - Vorrichtung zum Verpacken von Keramikfliesen im Dauerbetrieb - Google Patents
Vorrichtung zum Verpacken von Keramikfliesen im Dauerbetrieb Download PDFInfo
- Publication number
- EP2952437A1 EP2952437A1 EP14171104.4A EP14171104A EP2952437A1 EP 2952437 A1 EP2952437 A1 EP 2952437A1 EP 14171104 A EP14171104 A EP 14171104A EP 2952437 A1 EP2952437 A1 EP 2952437A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- packing
- cardboard
- blanks
- stacks
- conveyor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000012856 packing Methods 0.000 title claims abstract description 37
- 239000000919 ceramic Substances 0.000 title claims description 3
- 238000005520 cutting process Methods 0.000 claims abstract description 10
- 239000003292 glue Substances 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 4
- 238000005507 spraying Methods 0.000 claims description 2
- 238000004026 adhesive bonding Methods 0.000 claims 1
- 230000001131 transforming effect Effects 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- 230000001464 adherent effect Effects 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B23/00—Packaging fragile or shock-sensitive articles other than bottles; Unpacking eggs
- B65B23/20—Packaging plate glass, tiles, or shingles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B11/00—Wrapping, e.g. partially or wholly enclosing, articles or quantities of material, in strips, sheets or blanks, of flexible material
- B65B11/58—Applying two or more wrappers, e.g. in succession
- B65B11/585—Applying two or more wrappers, e.g. in succession to stacked articles, e.g. pallettised loads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B49/00—Devices for folding or bending wrappers around contents
- B65B49/08—Reciprocating or oscillating folders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B59/00—Arrangements to enable machines to handle articles of different sizes, to produce packages of different sizes, to vary the contents of packages, to handle different types of packaging material, or to give access for cleaning or maintenance purposes
- B65B59/04—Machines constructed with readily-detachable units or assemblies, e.g. to facilitate maintenance
Definitions
- the present invention relates to an apparatus (set of various devices operating in a coordinated manner and with coordinated timing in a single structure) for packing stacks of ceramic tiles, optimized for medium-large sizes, starting from unprocessed cardboard in rectangular sheets such as are commercially available for generic uses.
- the type of packing of the present invention will be of the wrap-around type, characterized in that it wraps around the perimeter sides of the stack, leaving the upper and lower faces partly exposed.
- the wrap-around type of packing is more convenient for large sizes than the tray type, which represents the other method (in this case the stack is completely enclosed in cardboard), in which case there would be a considerable waste of cardboard and large complications in the handling of the sheets, which in some cases would have with lengths of over one metre.
- the present invention achieves very important conditions, which make the packing apparatus and system of the present invention more flexible and economical compared to those according to the prior art, whose main limits are given by the impossibility of packing "square" formats of large size and those of the strip type (formats with sides of considerably different length, such as, for example the 10 x 100 cm strip) and the lack of automatic adjustments of internal devices in the event of stack size changes, with consequent downtimes and production losses.
- the invention aims to remedy the above-mentioned limitations by providing a relatively simple and reliable packing apparatus whose internal parts are easily accessible and maintainable.
- the apparatus of the present invention which mainly comprises two sub-apparatus with different functions but joined and coordinated in their operations, the first of which is for transforming the commercial cardboard into blanks with proportions and dimensions that are suitable for the size of the stack to be packed and the second for manipulating the blanks coming from the first so as to wrap them around the stack according to a given final packing procedure.
- the entire apparatus (shown in Fig.2 and Fig.3 ) can be divided into two parts, the first indicated by the box (TC) mainly comprising all the means suitable for transforming a commercial cardboard sheet (C) into two blanks as per Fig.8A , and a second (CF) for packing the stack using the blanks formed by the part that precedes it; the blanks are conveyed between the two parts by the belts (DM4) and (DM5) .
- the part (TC) for preparing the cardboard mainly comprises:
- the packing part (CF) mainly comprises (the first five in the list are symmetrically arranged in pairs relative to the longitudinal axis (AL) of the apparatus):
- the packing cycle starts off from unprocessed cardboard of a commercial type (AC), in sheets of about one metre by one metre in size, accumulated on a vertically mobile platform (11), see preferably Fig.5 .
- the device (DM1) for picking up a single sheet of cardboard from the accumulator and to the pressing rollers (12), which, by rotation, force the entry thereof into the cutting device (LT) that will perform cuts at a pitch (AP) equivalent to the height of the blank programmed for that format, see also Fig.1 and Fig.8A .
- the cardboard sheets thus cut will be positioned at the centre in pairs by a conveyor system (DM2), and then picked up by lifting devices (DM3) and made to overlap the preceding cardboard sheets already present on the belts (DM4) by an amount (S); during this movement, glue will be sprayed by the heads (D1) on the lower part of the cardboard and in the front position, so that the two glued overlapping cardboard sheets will become a single body during forward conveyance and to avoid scraps, see preferably Fig.3A and Fig.3B .
- the new cardboard sheet made to overlap and glued to the preceding one will continue moving forward inside the box (DF) containing the creasing (D2), blanking (D3) and cutting (D4) devices so that on the outlet side there will be a shaped cardboard sheet with dimensions depending on the stack to be packed.
- stacks (P1) conveyed by the device (DM9) enter from machines situated upstream (typically the system of choice); they are secured at the centre of the lifting device (DM10) in a completely lowered position; at this moment the aligners (8) intervene, one for each corner of the stack, and, by means of a diagonal pushing action, simultaneously align the various pieces as shown in Fig.6 ; in the sequence in Fig.7 the stacks are already aligned.
- the lifting device (DM10) intervenes to position the stack at the correct position in height in front of the four manipulators (9), see also Fig.4A .
- the packing sequence of the four manipulators (9) is shown in the Fig.7A, Fig.7B and Fig.7C .
- the manipulators are shown in simplified form, only with the parts that intervene in contact with the blank; the packing cycle takes place as follows:
- the stack (PC) is packed and subsequently picked up by the gripper unit (DM11), which by moving horizontally places them back on the device (DM12) adjacent to the outfeed belt (DM13); simultaneously with the pickup of the grippers, the device (DM10) is lowered to receive the next stack to be packaged and so as not to interfere with the movement of the grippers.
- the gripper unit (DM11) which by moving horizontally places them back on the device (DM12) adjacent to the outfeed belt (DM13); simultaneously with the pickup of the grippers, the device (DM10) is lowered to receive the next stack to be packaged and so as not to interfere with the movement of the grippers.
- the (DM12) is substantially a small set of rollers endowed with vertical movements so as to be able to accumulate several stacks and thereby speed up the evacuation thereof.
- the conveyor (DM13) has a section with a variable inclination so as not to create discontinuities in height between the downstream machine (typically a palletizer) and the preceding one (DM12), see Fig.2 .
- the pair of grippers constituting the moving device (DM10) also have the function of pressing the overlapping sides (S) of the blanks on which glue was previously applied, see points (CL) in Fig.8B and Fig.8C , in such a way as to make the final pack more robust.
- Fig.1 The packing process is also shown in the scheme of Fig.1 , which indicates the various movements of the cardboard sheets from (M1) to (M13), in the various steps already described corresponding to the devices (DM1) to (DM13); for the sake of clarity, only those on one side of the machine are shown in the upper part; in the figure the point (X) indicates the stack packing position.
- the first inventive concept is implemented through the devices from (DM4) to (DM7), one series for every side of the apparatus, incorporated in a mobile structure (1) with the possibility of transverse movements in order to adapt to the sizes of the stacks to be packed (see arrows (ST) and wheels (1 R) in Fig.4 ).
- the components for driving said transverse movements will be typically housed in the structure of the apparatus (CF), whilst the part consisting of the devices (DM4) and (DF) in the apparatus (TC), and which is fixed to the preceding part in the flange (1 A), is driven as shown in Fig.5 by the idler wheels (RF) sliding on the guides (2G) fixed to the structure (2) of the same part (TC).
- the second inventive concept is implemented by manipulator devices of a shape and size that are sufficiently compact to be adapted also to strip tiles, which, as already mentioned, typically have sides with large dimensional differences, for example 10 x 100 cm; Fug. 10 shows a pair of manipulators on the same side of the apparatus during packing with this type of format.
- the packing process of the present invention also requires a pair of blanks of the same dimensions, configured as in Fig.8A , and mainly characterized by:
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Pile Receivers (AREA)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP14171104.4A EP2952437A1 (de) | 2014-06-04 | 2014-06-04 | Vorrichtung zum Verpacken von Keramikfliesen im Dauerbetrieb |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP14171104.4A EP2952437A1 (de) | 2014-06-04 | 2014-06-04 | Vorrichtung zum Verpacken von Keramikfliesen im Dauerbetrieb |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP2952437A1 true EP2952437A1 (de) | 2015-12-09 |
Family
ID=51059251
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP14171104.4A Withdrawn EP2952437A1 (de) | 2014-06-04 | 2014-06-04 | Vorrichtung zum Verpacken von Keramikfliesen im Dauerbetrieb |
Country Status (1)
| Country | Link |
|---|---|
| EP (1) | EP2952437A1 (de) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106114959A (zh) * | 2016-08-17 | 2016-11-16 | 佛山市鼎吉包装技术有限公司 | 一种空间分层瓷片包装机 |
| IT201600090297A1 (it) * | 2016-09-07 | 2018-03-07 | Nuova Sima Spa | Metodo e macchina per il confezionamento di articoli appiattiti e confezione ottenuta con tale metodo e macchina |
| IT201600095500A1 (it) * | 2016-09-22 | 2018-03-22 | Lk Lab Srl | Apparato di confezionamento |
| CN108792632A (zh) * | 2018-07-11 | 2018-11-13 | 昆明华城兴建材有限公司 | 一种网轮制板湿胚堆垛系统 |
| CN109051053A (zh) * | 2018-09-10 | 2018-12-21 | 陈颖 | 多工位串联陶瓷砖包装机及其包装方法 |
| CN110127105A (zh) * | 2019-06-04 | 2019-08-16 | 佛山市南海区多麦机械设备有限公司 | 一种围边式包装设备 |
| CN110654924A (zh) * | 2019-09-06 | 2020-01-07 | 广州美亚电子商务国际旅行社有限公司 | 行程单分类装置和设备及其分类控制方法 |
| IT201800021466A1 (it) | 2018-12-31 | 2020-07-01 | Smart Converting S R L | Metodo per la produzione di una confezione per lastre piane e relativo sbozzato per detta confezione |
| RU2796101C2 (ru) * | 2018-12-31 | 2023-05-17 | Смарт Конвертинг С. Р. Л. | Способ изготовления упаковки для плоских пластин и заготовки для указанной упаковки |
| IT202300019602A1 (it) * | 2023-09-22 | 2025-03-22 | Siti B & T Group Spa | Attrezzatura per il confezionamento di manufatti ceramici lastriformi |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3658220A (en) * | 1970-03-11 | 1972-04-25 | Harris Intertype Corp | Carton handling mechanism |
| US3844201A (en) * | 1971-06-02 | 1974-10-29 | Fmc Corp | Apparatus for cutting sheet material |
| EP0216235A1 (de) * | 1985-09-27 | 1987-04-01 | GOMES S.p.A. | Maschine zum Sortieren, Stapeln und Verpacken von typ-klassifizierten keramischen Platten |
| EP0994028A1 (de) * | 1998-10-15 | 2000-04-19 | Gomes Technology S.p.A. | Verfahren und vorrichtung zum verpacken von stapeln von flachen gegenständen |
| WO2007148183A1 (en) * | 2006-06-20 | 2007-12-27 | System S.P.A. | A blank for packing substantially flat articles, a method and machine for making the blank |
| WO2010061312A2 (en) * | 2008-11-27 | 2010-06-03 | Sacmi Cooperativa Meccanici Im0La Societa' Cooperativa | Packing apparatus |
| WO2013171680A1 (en) * | 2012-05-16 | 2013-11-21 | Nuova Sima S.P.A. | A device for stabilising a mutual gluing of flaps of one or more cardboard blanks applied to a tile or a stack of tiles |
| ITMO20130063A1 (it) | 2013-03-12 | 2014-09-13 | Paola Ferrari | Manipolatori di cartoni per il confezionamento di pile di piastrelle |
-
2014
- 2014-06-04 EP EP14171104.4A patent/EP2952437A1/de not_active Withdrawn
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3658220A (en) * | 1970-03-11 | 1972-04-25 | Harris Intertype Corp | Carton handling mechanism |
| US3844201A (en) * | 1971-06-02 | 1974-10-29 | Fmc Corp | Apparatus for cutting sheet material |
| EP0216235A1 (de) * | 1985-09-27 | 1987-04-01 | GOMES S.p.A. | Maschine zum Sortieren, Stapeln und Verpacken von typ-klassifizierten keramischen Platten |
| EP0994028A1 (de) * | 1998-10-15 | 2000-04-19 | Gomes Technology S.p.A. | Verfahren und vorrichtung zum verpacken von stapeln von flachen gegenständen |
| WO2007148183A1 (en) * | 2006-06-20 | 2007-12-27 | System S.P.A. | A blank for packing substantially flat articles, a method and machine for making the blank |
| WO2010061312A2 (en) * | 2008-11-27 | 2010-06-03 | Sacmi Cooperativa Meccanici Im0La Societa' Cooperativa | Packing apparatus |
| WO2013171680A1 (en) * | 2012-05-16 | 2013-11-21 | Nuova Sima S.P.A. | A device for stabilising a mutual gluing of flaps of one or more cardboard blanks applied to a tile or a stack of tiles |
| ITMO20130063A1 (it) | 2013-03-12 | 2014-09-13 | Paola Ferrari | Manipolatori di cartoni per il confezionamento di pile di piastrelle |
Cited By (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106114959A (zh) * | 2016-08-17 | 2016-11-16 | 佛山市鼎吉包装技术有限公司 | 一种空间分层瓷片包装机 |
| IT201600090297A1 (it) * | 2016-09-07 | 2018-03-07 | Nuova Sima Spa | Metodo e macchina per il confezionamento di articoli appiattiti e confezione ottenuta con tale metodo e macchina |
| WO2018047088A1 (en) * | 2016-09-07 | 2018-03-15 | Nuova Sima S.P.A. | A method and a machine for packaging flat articles and a package obtained with the method and machine |
| IT201600095500A1 (it) * | 2016-09-22 | 2018-03-22 | Lk Lab Srl | Apparato di confezionamento |
| CN108792632A (zh) * | 2018-07-11 | 2018-11-13 | 昆明华城兴建材有限公司 | 一种网轮制板湿胚堆垛系统 |
| CN108792632B (zh) * | 2018-07-11 | 2024-03-01 | 昆明华城兴建材有限公司 | 一种网轮制板湿胚堆垛系统 |
| CN109051053A (zh) * | 2018-09-10 | 2018-12-21 | 陈颖 | 多工位串联陶瓷砖包装机及其包装方法 |
| CN109051053B (zh) * | 2018-09-10 | 2024-05-24 | 陈颖 | 多工位串联陶瓷砖包装机及其包装方法 |
| CN113226935A (zh) * | 2018-12-31 | 2021-08-06 | 智能转换公司 | 制造用于平板的包装的方法和用于所述包装的坯料 |
| WO2020141403A1 (en) | 2018-12-31 | 2020-07-09 | Smart Converting S.R.L. | Method of manufacturing a package for flat plates and blank for said package |
| IT201800021466A1 (it) | 2018-12-31 | 2020-07-01 | Smart Converting S R L | Metodo per la produzione di una confezione per lastre piane e relativo sbozzato per detta confezione |
| US20220081140A1 (en) * | 2018-12-31 | 2022-03-17 | Smart Converting S.R.L. | Method of manufacturing a package for flat plates and blank for said package |
| RU2796101C2 (ru) * | 2018-12-31 | 2023-05-17 | Смарт Конвертинг С. Р. Л. | Способ изготовления упаковки для плоских пластин и заготовки для указанной упаковки |
| CN113226935B (zh) * | 2018-12-31 | 2023-10-03 | 智能转换公司 | 制造用于平板的包装的方法和用于所述包装的坯料 |
| US12275544B2 (en) | 2018-12-31 | 2025-04-15 | Smart Converting S.R.L. | Method of manufacturing a package for flat plates and blank for said package |
| CN110127105B (zh) * | 2019-06-04 | 2024-04-09 | 佛山市南海区多麦机械设备有限公司 | 一种围边式包装设备 |
| CN110127105A (zh) * | 2019-06-04 | 2019-08-16 | 佛山市南海区多麦机械设备有限公司 | 一种围边式包装设备 |
| CN110654924A (zh) * | 2019-09-06 | 2020-01-07 | 广州美亚电子商务国际旅行社有限公司 | 行程单分类装置和设备及其分类控制方法 |
| IT202300019602A1 (it) * | 2023-09-22 | 2025-03-22 | Siti B & T Group Spa | Attrezzatura per il confezionamento di manufatti ceramici lastriformi |
| EP4527750A1 (de) * | 2023-09-22 | 2025-03-26 | Siti - B&T Group S.p.A. | Anlage zum verpacken von plattenförmigen keramischen produkten |
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